1-1a-8 Chapter 2

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Questions and Answers

What is the main difference between structural screws and structural bolts?

  • Structural screws are always made from carbon steel.
  • Structural screws are used only in secondary structures.
  • Structural screws have a different type of head than structural bolts. (correct)
  • Structural screws have a higher tensile strength than bolts.

Which component of a screw ensures proper fit for the screwdriver?

  • The threads of the screw
  • The body of the screw
  • The shafts of the screw
  • The head of the screw (correct)

What characteristic is NOT typically associated with screws used in aircraft?

  • Screws are usually threaded only partially along their length. (correct)
  • Each screw has a specific tensile strength for grip stresses.
  • Screws can be identified by applicable codes.
  • Screws can have different types of heads and slotted recesses.

What types of screws are specifically designed to provide a flush surface when installed?

<p>Flathead machine screws (D)</p> Signup and view all the answers

What is one acceptable reason for a vendor to mark screws and bolts differently?

<p>To identify their trade mark if desired. (B)</p> Signup and view all the answers

Which type of screws are often fabricated from materials like aluminum alloy and brass?

<p>Machine screws (C)</p> Signup and view all the answers

What is one common characteristic of screws used in aircraft applications?

<p>They have a definite grip and shear strength like bolts. (D)</p> Signup and view all the answers

Which of the following is NOT a group classification of screws?

<p>Electrical screws (D)</p> Signup and view all the answers

What is the minimum tensile strength for steel classified under MIL-B-6812?

<p>125,000 PSI (A)</p> Signup and view all the answers

Which material is specified for Grade B8C in terms of corrosion resistance?

<p>18 Cr 8 Ni, Columbium (A)</p> Signup and view all the answers

What is the Rockwell Hardness range for steel classified under ASTM A-325?

<p>C23-32 (D)</p> Signup and view all the answers

For bolts classified under ASTM A-354 Grade BD, what is the minimum tensile strength?

<p>115,000 PSI (B)</p> Signup and view all the answers

Which of the following grades has the highest minimum tensile strength among steel, alloy, quenched, and tempered materials?

<p>Grade B7A (C)</p> Signup and view all the answers

What is the classification of steel with a minimum tensile strength of 85,000 PSI?

<p>Aluminum Alloy (C)</p> Signup and view all the answers

Identify the tensile strength characteristic of Steel, Carbon, Free Machining under ASTM A-307 Grade A.

<p>55,000 PSI (B)</p> Signup and view all the answers

Which material specification indicates a minimum tensile strength of 62,000 PSI?

<p>MIL-B-7874 (A)</p> Signup and view all the answers

What is the minimum tensile strength for ASTM A-354 Grade BB?

<p>105,000 PSI (C)</p> Signup and view all the answers

Which grade has a Rockwell Hardness range of C19-30?

<p>ASTM A-325 (C)</p> Signup and view all the answers

What does the letter 'H' indicate in the part number NAS560HK4-0?

<p>High temperature (B)</p> Signup and view all the answers

In the part number NAS584-5, what does the dash number indicate?

<p>Grip length in sixteenths (D)</p> Signup and view all the answers

Which material specification is associated with NAS586?

<p>MIL-S-5000 (C)</p> Signup and view all the answers

The letter 'C' before the first dash number indicates what type of screw?

<p>Corrosion-resisting steel screw (C)</p> Signup and view all the answers

What strength class is associated with a NAS590 screw of size 5/8-18?

<p>UNF-3A (D)</p> Signup and view all the answers

What does 'K' indicate in a part number like NAS560CK3P12?

<p>Cross recess screw (C)</p> Signup and view all the answers

How is the grip length described in a part number like NAS583?

<p>In sixteenths of an inch (D)</p> Signup and view all the answers

Which of the following tensile strengths corresponds to NAS588?

<p>25,600 (A)</p> Signup and view all the answers

What type of screw is indicated by the part number AN505PB4-8?

<p>Cadmium-plated brass screw (A)</p> Signup and view all the answers

What is the maximum shear strength for NAS586 screws?

<p>14,000 (A)</p> Signup and view all the answers

Which part number represents a structural screw with a diameter of 3/16 inch?

<p>NAS560CK3P12 (C)</p> Signup and view all the answers

What does the 'R' between the first and second dash number signify?

<p>Recessed head screw (C)</p> Signup and view all the answers

Which specification is applied to corrosion-resistant steel used for NAS screws?

<p>QQ-S-763 (A)</p> Signup and view all the answers

What type of screws are specifically designed for applications requiring high strength and compactness of assembled parts?

<p>Socket head machine screws (A)</p> Signup and view all the answers

Which type of screw is utilized to temporarily attach sheet metal for riveting?

<p>Self-tapping screws (C)</p> Signup and view all the answers

Which of the following materials is commonly used for making pan head and truss head screws?

<p>Corrosion-resistant steel (D)</p> Signup and view all the answers

What is the main feature of self-tapping screws in terms of installation?

<p>They cut their own thread as they are screwed in. (C)</p> Signup and view all the answers

Which one of these indicates a corrosion-resistant steel screw in part numbering?

<p>C before the first dash number (B)</p> Signup and view all the answers

What does the first dash number in a screw part number indicate?

<p>Screw size (C)</p> Signup and view all the answers

What is a key characteristic of the truss head screw?

<p>It has a higher head height than pan head screws. (A)</p> Signup and view all the answers

Which material specification applies to NAS220 structural screws?

<p>QQ-S-763 (B)</p> Signup and view all the answers

What does 'NF-3' indicate in the context of screw classification?

<p>It indicates different tensile strength classes. (A)</p> Signup and view all the answers

Which property is NOT typically associated with socket head machine screws?

<p>Low strength (C)</p> Signup and view all the answers

In which situation would you most likely use a brazier head screw?

<p>Where a low profile is required (D)</p> Signup and view all the answers

What is a primary use for pan head screws?

<p>In general-purpose fastening (A)</p> Signup and view all the answers

What is the characteristic of high temperature screws manufactured from corrosion-resistant steel?

<p>They are indicated with an 'H' in part numbers. (A)</p> Signup and view all the answers

Which aspect is NOT considered when selecting the appropriate screw type for a specific application?

<p>Screw color (B)</p> Signup and view all the answers

What defines the grip length of a screw?

<p>Distance from the underhead bearing surface to the beginning of the bevel prior to the threads (D)</p> Signup and view all the answers

Which screws are designed specifically for electrical use?

<p>AN508 brass screws (B)</p> Signup and view all the answers

What is the rockwell hardness maximum for SAE Grade 2 screws?

<p>B100 (B)</p> Signup and view all the answers

Which of the following materials is used for SAE Grade 5 screws?

<p>Steel, Medium Carbon (D)</p> Signup and view all the answers

How is the shank of a screw defined?

<p>The combination of the body and threads (C)</p> Signup and view all the answers

Which marking indicates a Grade 8 screw?

<p>6 Radial Dashes (C)</p> Signup and view all the answers

What is the minimum tensile strength for Grade 3 screws?

<p>110,000 PSI (B)</p> Signup and view all the answers

What does a single dash marking indicate for corrosion-resistant screws?

<p>Steel, Corrosion Resistant (B)</p> Signup and view all the answers

Which AN screw is used as a fine thread general-purpose screw?

<p>AN520 (D)</p> Signup and view all the answers

What criterion changes the classification or specification marking on screws?

<p>The size of the screw (A)</p> Signup and view all the answers

What is the yield strength minimum for SAE Grade 7 screws?

<p>130,000 PSI (D)</p> Signup and view all the answers

Which type of hardness is measured for tensile strength in screws?

<p>Rockwell Hardness (C)</p> Signup and view all the answers

What characterizes the AN515 and AN520 screws?

<p>Both can have slotted or recessed heads (D)</p> Signup and view all the answers

What does the 'C' prefix in the part number indicate for a setscrew?

<p>It is a corrosion-resistant steel setscrew. (D)</p> Signup and view all the answers

In the part number NAS1081-4A12, what does the '12' represent?

<p>The screw length in inches. (C)</p> Signup and view all the answers

Which material specifications are associated with self-locking setscrews?

<p>Military Specification MIL-S-6758. (D)</p> Signup and view all the answers

What does the 'A' in the part number NAS1081-4A12 signify in terms of point design?

<p>Flat point. (C)</p> Signup and view all the answers

What does the first dash number signify in setscrew part numbers?

<p>The diameter or size of the screw. (C)</p> Signup and view all the answers

What is the maximum size for a 1/4-28 self-locking setscrew according to the specifications?

<p>.1270 inches. (D)</p> Signup and view all the answers

In drill sizes, what overall length is designated for an extractor size No. 3?

<p>2 11/16 inches. (B)</p> Signup and view all the answers

What does the part number prefix 'C' indicate in the context of machine screws?

<p>Corrosion-resistant steel (C)</p> Signup and view all the answers

Which material is NOT specified for use in high-grade alloy setscrews?

<p>Aluminum. (A)</p> Signup and view all the answers

Which part number corresponds to a socket head cap screw that is cadmium-plated and has a diameter of 1/4 inch?

<p>NAS608-4-8P (D)</p> Signup and view all the answers

What is the tensile strength of a 1/4-28 NF-3A screw?

<p>5790 (C)</p> Signup and view all the answers

In the part number AN500A6-8, what does 'A' indicate?

<p>Drilled head type (A)</p> Signup and view all the answers

Which of the following is a characteristic of a NAS600 through NAS606 machine screw?

<p>Pan head with steel construction (B)</p> Signup and view all the answers

What is the maximum shear strength of a 5/16-24 UNC-3A screw?

<p>6815 (D)</p> Signup and view all the answers

What does a threaded part number like AN115405 indicate about its thread size?

<p>4-40 (B)</p> Signup and view all the answers

Which material specification is referenced for corrosion-resistant steel in machine screws?

<p>Federal Specification QQ-S-763 (B)</p> Signup and view all the answers

What is indicated by the first dash number in part numbers of NAS screws?

<p>Screw size (D)</p> Signup and view all the answers

What class is assigned to a 10-24 NC screw according to the tables provided?

<p>NC (A)</p> Signup and view all the answers

For the part number AN501-416, what is the thread size?

<p>1/4-28 (A)</p> Signup and view all the answers

What type of head does an AN500 machine screw typically have?

<p>Fillister head (A)</p> Signup and view all the answers

How does the thread size affect the classification of screws?

<p>It influences the diameter and compatibility. (D)</p> Signup and view all the answers

Which tensile strength is associated with Grade B8 cold drawn material for diameters over 3/4 to 1?

<p>125,000 PSI Min (B)</p> Signup and view all the answers

What is the Rockwell hardness range for Grade B7 alloy steel according to military specification MIL-S-1222B?

<p>C25-35 (C)</p> Signup and view all the answers

For Grade L10 nickel steel, what is the minimum tensile strength?

<p>70,000 PSI Min (B)</p> Signup and view all the answers

What marking indicates that a screw is made of aluminum alloy?

<p>A single dash (A)</p> Signup and view all the answers

Which grade of steel is associated with AISI 4340?

<p>Grade L7 (C)</p> Signup and view all the answers

What are the physical characteristics of Grade B8C cold drawn steel?

<p>Tensile strength of 125,000 PSI Min (D)</p> Signup and view all the answers

What is the tensile strength requirement for screws classified as having a fillister head?

<p>Always 125,000 PSI Min (B)</p> Signup and view all the answers

Which grade has the lowest minimum tensile strength according to the markings provided?

<p>Grade L10 (B)</p> Signup and view all the answers

For diameters from 1-1/4 to 1-1/2, which minimum tensile strength is required for Grade B8F?

<p>100,000 PSI Min (D)</p> Signup and view all the answers

Which marking is used to indicate high strength alloy steel for close-tolerance shank and/or head?

<p>Triangle with a dimple inside (D)</p> Signup and view all the answers

What AISI grade corresponds to Grade B8 material?

<p>AISI 304 (B)</p> Signup and view all the answers

What is the maximum tensile strength for screws of size 1/4-28 according to the provided standards?

<p>4520 PSI (A)</p> Signup and view all the answers

Which material is associated with Grade L43?

<p>Steel, Nickel-Chromium-Molybdenum (D)</p> Signup and view all the answers

What distinguishes a fillister head screw from other types?

<p>It possesses a thread-cutting slot. (D)</p> Signup and view all the answers

What is the minimum tensile strength of the aluminum copper magnesium alloy specified?

<p>62,000 PSI (C)</p> Signup and view all the answers

What is the recommended method to remove a broken screw?

<p>Drill a pilot hole and use a screw extractor. (A)</p> Signup and view all the answers

What does the first dash number in a part number indicate?

<p>Screw size (D)</p> Signup and view all the answers

What type of setscrew has a locking element built into the shank?

<p>Self-locking setscrew (A)</p> Signup and view all the answers

What size screw extractor is recommended to use?

<p>The largest screw extractor possible (D)</p> Signup and view all the answers

What material is specified for AN535 screws?

<p>Steel (D)</p> Signup and view all the answers

Which table refers to the sizes for self-tapping screws?

<p>Table 2-33 (A)</p> Signup and view all the answers

What diameter is used for drill holes for screws of size 6-20?

<p>.106 inches (C)</p> Signup and view all the answers

What does the second dash number in a part number signify?

<p>Length in 1/16-inch increments (C)</p> Signup and view all the answers

For which screw size is the drill hole advised to be .149 inches in diameter?

<p>8-18 (D)</p> Signup and view all the answers

Which type of setscrew is primarily used to secure components like gears on a shaft?

<p>Hexagon socket setscrew (D)</p> Signup and view all the answers

What is used to lubricate during the screw extraction process?

<p>Cutting oil (A)</p> Signup and view all the answers

In the context of this document, what are AN530 screws classified as?

<p>Sheet metal screws (A)</p> Signup and view all the answers

What maximum head height is listed for an AN545, size 2 screw?

<p>.069 inches (B)</p> Signup and view all the answers

For which screw size is the maximum diameter .087 inches as per the tables provided?

<p>Size 12 (C)</p> Signup and view all the answers

What is the minimum tensile strength for aluminum magnesium chrome as specified in the federal specification?

<p>34,000 PSI (B)</p> Signup and view all the answers

Which of the following specifications corresponds to aluminum copper magnesium manganese heat treated alloys?

<p>QQ-A-362 (A)</p> Signup and view all the answers

What type of screw is specifically described as being used to attach nameplates to castings?

<p>Drive screws (C)</p> Signup and view all the answers

What does the 'C' indicate in the part number of screws?

<p>Corrosion-resistant steel (B)</p> Signup and view all the answers

According to the specifications, self-tapping screws should never be used to replace which of the following?

<p>All of the above (D)</p> Signup and view all the answers

Which of the following is true concerning the installation of drive screws?

<p>They must be hammered into place. (B)</p> Signup and view all the answers

What is the characteristic of aluminum copper magnesium with 1.5 percent manganese when heat treated?

<p>62,000 PSI tensile strength (D)</p> Signup and view all the answers

What does the term 'flathead' refer to in the context of AN531 screws?

<p>Screw shape (B)</p> Signup and view all the answers

What minimum tensile strength is associated with carbon mild, quarter-hard steel screws?

<p>55,000 PSI (A)</p> Signup and view all the answers

Which screw type is manufactured from steel or brass for use in wood structures?

<p>Wood screws (C)</p> Signup and view all the answers

Which of the following materials conforms to the federal specification QQ-S-633?

<p>Carbon steel (A)</p> Signup and view all the answers

What is indicated by the letter 'R' in the screw code?

<p>Recessed head screw (A)</p> Signup and view all the answers

In the part number AN507C428-8, what does the letter 'C' denote?

<p>Corrosion-resistant steel screw (C)</p> Signup and view all the answers

What type of material is used for corrosion-resistant screws as per Military Specification?

<p>Steel (B)</p> Signup and view all the answers

Which material is indicated by the prefix 'PB' in a part number?

<p>Brass screw with cadmium plating (B)</p> Signup and view all the answers

Which of the following represents a heat-treated aluminum alloy specification?

<p>QQ-A-362 (A)</p> Signup and view all the answers

What is the maximum shear strength for a NAS517 1/2-20 screw?

<p>19,950 (D)</p> Signup and view all the answers

In a NAS514 part number, what does 'P' preceding the first dash number indicate?

<p>Phillips recessed head (C)</p> Signup and view all the answers

What would the material of the screw be if the part number contains 'B' before the dash number?

<p>Brass (C)</p> Signup and view all the answers

Which screw size has a tensile strength of 2,490 psi according to NAS517 specifications?

<p>10-32 (C)</p> Signup and view all the answers

Which specification applies to the material of a NA515-8 screw?

<p>QQ-B-626 (B)</p> Signup and view all the answers

What is the shear strength for a 5/16-24 NAS514 screw according to its classification?

<p>4340 (D)</p> Signup and view all the answers

In the specification for AN508 screws, which is the correct material indicated?

<p>Carbon steel (B)</p> Signup and view all the answers

For which screw size does the prefix 'F' indicate the head type?

<p>3/8-24 screw (D)</p> Signup and view all the answers

What is the tensile strength for a NAS200-632 screw?

<p>960 (A)</p> Signup and view all the answers

Which of the following indicates a screw with a slotted head in its part number?

<p>No prefix at all (A)</p> Signup and view all the answers

What does the first dash number in the part number NAS1404-8 signify?

<p>Screw size (D)</p> Signup and view all the answers

Which of the following statements accurately describes the tensile strength of the NAS1406 part number?

<p>15,200 psi (B)</p> Signup and view all the answers

What material specification applies to screws like NAS623?

<p>MIL-S-5000 (D)</p> Signup and view all the answers

In the part number AN526DD1032-8, what does 'DD' indicate?

<p>Aluminum alloy (C)</p> Signup and view all the answers

Which head type corresponds to the AN504 part number designation?

<p>Round head (C)</p> Signup and view all the answers

What does the 'R' in the part number signify, such as in AN504-4-8?

<p>Recessed-head (C)</p> Signup and view all the answers

For the MS35188 part number, what material is specified?

<p>Carbon steel (B)</p> Signup and view all the answers

Which tensile strength value corresponds to the NAS1405 part number?

<p>9820 psi (D)</p> Signup and view all the answers

What kind of screw does the part number MS35204 represent?

<p>Pan head (D)</p> Signup and view all the answers

The hole size for a 6-32 screw is indicated to be how large at its maximum for tapped holes?

<p>0.144 inches (B)</p> Signup and view all the answers

Which of the following is a key characteristic of NAS1402 machine screws?

<p>8-32 thread size (C)</p> Signup and view all the answers

What does the 'W' signify in part numbers like NAS623F4-10W?

<p>Type I plating (C)</p> Signup and view all the answers

In the classification system, what does 'NF' represent?

<p>National Fine threads (B)</p> Signup and view all the answers

Which property is NOT required for steel materials in military specifications for these screws?

<p>Fractional inch size (C)</p> Signup and view all the answers

Flashcards

What are screws?

Screws are fasteners with threads that are typically used on aircraft. They are similar to bolts but are designed with a looser thread fit and a shank threaded along the entire length. They are available in different tensile strengths, materials, and head types.

What are structural screws used for?

Structural screws are used in primary aircraft structures, like bolts and rivets. They have high tensile strength and are made from materials equivalent to structural bolts. They must be installed with a definite grip.

What are machine screws used for?

Machine screws are commonly used in aircraft for non-structural applications. They're available in various head styles and types, including flathead, countersunk, and roundhead, with different slots for screw driver usage.

What are self-tapping screws?

Self-tapping screws are a type of screw designed to create their own threads in the material being fastened. They are often used in thin materials like sheet metal.

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What are setscrews?

Setscrews are used to hold parts in place by applying pressure. They have a pointed or blunt end with a thread designed to engage a mating hole or groove, preventing rotation.

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What is the head of a screw?

The head is the portion of the screw where the screwdriver fits.

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What is the body of a screw?

The body is the section extending from the bottom of the screw's head to the beginning of the screw's threaded portion.

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What are the threads of a screw?

Threads are the helical grooves on the screw that engage a mating thread in the material being fastened, creating a secure connection.

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Screw Length

The total length of a screw, measured from the top of the head to the bottom of the threads.

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Grip Length

The distance from the underhead bearing surface to the start of the threads.

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Body Length

The length of the screw that extends from the head to the beginning of the threads.

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Shank Length

The combined length of the body length and the threaded length.

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Machine Screw

A type of screw used in general applications, often made from carbon steel, corrosion-resistant steel, or brass.

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Roundhead Machine Screw

A machine screw with a round head, often used in applications where a raised head is desired.

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AN508 Screw

A machine screw designated as AN508. It's made of brass and is specifically designed for electrical applications.

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AN515 Screw

A machine screw designated as AN515. It's designed for general purposes and is available with coarse threads.

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AN520 Screw

A machine screw designated as AN520. It's designed for general purposes and has fine threads.

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SAE Grade 2 Screw

A screw specification indicating a low-carbon steel material with a tensile strength of 69,000 PSI minimum.

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SAE Grade 3 Screw

A screw specification indicating a medium carbon steel material with a higher tensile strength than Grade 2.

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SAE Grade 5 Screw

A screw specification indicating a medium carbon steel material with a tensile strength of 120,000 PSI minimum.

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SAE Grade 6 Screw

A screw specification indicating a medium carbon steel material with a tensile strength of 140,000 PSI minimum.

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SAE Grade 8 Screw

A screw specification indicating an alloy steel material with a tensile strength of 150,000 PSI minimum.

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MIL-B-6812 (16 Cr, 2 Ni)

Steel, Corrosion Resistant. Tensile Strength: 125,000 PSI Min

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Bronze, Coml

Bronze, Commercial. Close Tolerance. Tensile Strength: 48,000 PSI Min

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ASTM A-307, Grade A

Steel, Carbon, Free Machining. Grade 0 to 4. Tensile Strength: 55,000 PSI Min. Rockwell Hardness: B66

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ASTM A-261

Steel, Carbon, Heat Treated. Grade BO. Tensile Strength: 100,000 PSI Min.

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ASTM A-354

Steel, Alloy, Quenched and Tempered. Grade BB. Tensile Strength: 105,000 PSI Min

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ASTM A-325

Steel, Medium Carbon Quenched and Tempered. Grade 0 to 3/4. Tensile Strength: 120,000 PSI Min. Rockwell Hardness: C23-32

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ASTM A-354, Grade BC

Steel, Alloy, Quenched and Tempered. Grade BC. Tensile Strength: 125,000 PSI Min.

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ASTM A-354, Grade BD

Steel, Alloy, Quenched and Tempered. Grade BD. Tensile Strength: 150,000 PSI Min

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AISI 501

Steel, 5% Chromium. Grade B5. Tensile Strength: 100,000 PSI Min.

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AISI 416

Steel, 12% Chromium. Grade B6. Tensile Strength: 105,000 PSI Min

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Grade B8 Screw/Bolt

A screw or bolt made from steel containing 18% chromium and 8% nickel, known for its corrosion resistance.

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Grade B8C Screw/Bolt

A screw or bolt made from steel containing 18% chromium and 8% nickel, but also contains columbium to further enhance corrosion resistance.

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Grade B8F Screw/Bolt

A screw manufactured to be machinable, meaning it's easier to cut threads and shape.

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Grade B8T Screw/Bolt

A screw or bolt made from steel containing 18% chromium and 8% nickel, stabilized with titanium for corrosion resistance.

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Grade B7 Screw/Bolt

A screw made from alloy steel, known for its high tensile strength, often used in aerospace applications.

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Grade B14 Screw/Bolt

A screw made from alloy steel with a higher tensile strength than Grade B7, exceeding 125,000 PSI minimum.

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Grade B16 Screw/Bolt

A screw or bolt made from alloy steel with a minimum tensile strength of 125,000 PSI, commonly used in aerospace and high-stress applications.

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Dash Marking on Screw/Bolt

A screw or bolt with a special marking to show the material is corrosion-resistant steel.

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Cross Marking on Screw/Bolt

A screw or bolt with a cross marking indicating it's made from alloy steel with high tensile strength.

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Recessed Triangle Marking on Screw/Bolt

A screw or bolt with a recessed triangle marking, showing it has close tolerances for the shank and head, ensuring a precise fit.

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Triangle with Dimple Marking on Screw/Bolt

A screw or bolt marked with a triangle and a dimple inside, signifying it's high strength and has close tolerances in the shank and head.

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Triangle with X Marking on Screw/Bolt

A screw or bolt marked with a triangle and an X inside indicating it's made from alloy steel with high strength and has close tolerances in the shank and head.

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R Marking on Screw/Bolt

A screw or bolt with the letter 'R' marking, indicating the threads have been rolled after heat treatment, resulting in a stronger thread.

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Double Dash Marking on Screw/Bolt

A screw or bolt marked with two parallel dashes, indicating the material is aluminum alloy.

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What are socket head screws?

Socket head screws use a wrench to tighten them. They are designed for applications requiring high strength, precision parts, and compact assembly.

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What are pan head and truss head screws?

Pan head and truss head screws are used for general purpose applications where the head height is unimportant. They are available with cross-recessed heads only.

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What are self-tapping sheet metal screws?

These screws are used for temporarily attaching sheet metal for riveting and for permanent assembly of nonstructural assemblies where the ability to install the screws in a blind application is required. They cut their own threads upon installation.

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What are machine screws and how are they used?

They are available in flathead, socket head, and roundhead styles. They require internal wrenches to drive into tapped holes in the casting after the hole has been underdrilled.

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What are the applications of socket head screws?

They are used for applications requiring high strength, precision parts, and compact assembly.

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What materials are socket head screws made from?

They are manufactured from steel or corrosion-resistant steel.

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What is the naming convention for socket head screws?

They are available in different sizes and lengths. The first dash number indicates the screw size, and the second dash number indicates the screw length.

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What are the characteristics of machine screws?

They are available in a variety of tensile strengths, materials, and head types.

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What are aluminum alloy screws?

They are made from aluminum alloy, which is a light-weight metal commonly used in aircraft construction.

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What are corrosion-resistant steel screws?

They are made from steel that has been treated to resist the effects of corrosion.

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What are high temperature screws?

These screws are often used in applications where high temperatures are encountered. They are made from a special type of corrosion-resistant steel.

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What is a self-tapping screw?

A screw that is designed to create its own threads in the material being fastened. Often used for attaching thin material like sheet metal.

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What is a machine screw?

A specific type of screw used for fastening metal parts. It is often used for non-structural applications.

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What are structural screws?

A screw used for fastening parts in primary aircraft structures. They have higher tensile strength and are made from materials similar to bolts.

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What is a setscrew ?

A screw designed to hold parts in place by applying pressure.

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What is a NAS560 screw?

A type of structural screw manufactured from corrosion-resistant steel. It is often used in aircraft applications.

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What is an AN510 screw?

A type of machine screw with a specific head style and diameter.

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What is a cross-recess screw?

A screw with a cross-shaped recess for a screwdriver.

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What is a flash cadmium plated screw?

A screw that is plated with flash cadmium for corrosion resistance.

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What is an AMS5668 screw?

A type of screw with a specific material quality and corrosion resistance.

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What is a dash number in a screw part number?

The designation of a screw's diameter and grip length. It often indicates the screw size and length.

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What is a basic screw part number?

The designation used to identify different types of screws based on materials, head style, and other characteristics.

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What is a screw part number?

A screw part number indicating its material, strength, head style, and other features.

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AN507

Designates a 100-degree flathead machine screw and is followed by a number code indicating size and length.

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First Dash Number (e.g., 428)

A screw size, specifying the thread diameter. For example, in the part number AN507C428-8, "428" refers to a 1/4-inch diameter screw with 28 threads per inch.

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Second Dash Number (e.g., 8)

A screw length in inches. For example, in the part number AN507C428-8, "8" indicates a screw length of 1/2-inch.

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C before First Dash

Corrosion-resistant steel material, typically found in AN507 screws. This material refers to a specialty steel alloy that has been formulated to resist rust and corrosion, increasing durability in environments with moisture exposure.

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Head Height

The maximum height of the screw's head

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Tensile Strength

The maximum tensile strength of the screw material, measured in pounds per square inch (PSI), indicating the force required to pull the screw apart.

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Shear Strength

The maximum shear strength of the screw material, measured in pounds per square inch (PSI), indicating the force required to break the screw by a shearing force.

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NAS200/NAS202

A standard for flat and roundhead machine screws, often designated with the prefix "NAS" followed by the number 200 or 202, indicating the head style.

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B prefixed to Dash Number

An indication of a brass screw, typically found in NAS200/NAS202 screws.

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C prefixed to Material Letter

An indication of cadmium plating applied to the screw.

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NAS514

A standard for flathead machine screws, often accompanied by the prefix "NAS514" followed by a number code for size and length.

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NAS517

A standard for 100-degree flathead machine screws, often designated with the prefix "NAS517" followed by a number code to identify the size and grip length.

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NAS662

A standard for 100-degree flathead machine screws, typically prefixed with "NAS662" followed by a number code indicating size and length.

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AN508

A standard for roundhead machine screws, designated by the prefix "AN508" followed by numbers for size and length.

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AN515 and AN520

Standards for roundhead machine screws, designated by the prefix "AN515" or "AN520", followed by numbers for size and length. AN515 screws are made of steel and are designed for general purposes. AN520 screws are available in aluminum alloy and are also intended for general use.

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What are machine screws?

A type of screw used in non-structural applications, available in various head styles and types, with different slots for screwdriver usage.

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What is a roundhead machine screw?

A machine screw with a round head, often used when a raised head is desired.

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What is an SAE Grade 2 Screw?

A screw specification indicating a low-carbon steel material with a tensile strength of 69,000 PSI minimum.

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What is an SAE Grade 3 Screw?

A screw specification indicating a medium carbon steel material with a higher tensile strength than Grade 2.

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What is an SAE Grade 5 Screw?

A screw specification indicating a medium carbon steel material with a tensile strength of 120,000 PSI minimum.

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What is an SAE Grade 6 Screw?

A screw specification indicating a medium carbon steel material with a tensile strength of 140,000 PSI minimum.

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What is an SAE Grade 8 Screw?

A screw specification indicating an alloy steel material with a tensile strength of 150,000 PSI minimum.

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What are roundhead machine screws?

Screws with a round, slightly domed head. Often used in applications where a raised head is desired.

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How do I identify a corrosion-resistant steel setscrew?

Screws classified with a letter 'C' before the first dash number, indicating they are made from corrosion-resistant steel.

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What are drive screws?

A type of screw that's not intended to be removed after installation. It's driven into a drilled hole with a hammer, often used for nameplates or sealing drain holes.

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What is screw length?

The total length of a screw, measured from the top of the head to the bottom of the threads.

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What is grip length?

The distance from the underhead bearing surface to the start of the threads.

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What is body length?

The length of the screw that extends from the head to the beginning of the threads.

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What is shank length?

The combined length of the body length and the threaded length.

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What is SAE Grade 2 Screw?

A screw specification indicating a low-carbon steel material with a tensile strength of 69,000 PSI minimum.

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What is SAE Grade 3 Screw?

A screw specification indicating a medium carbon steel material with a higher tensile strength than Grade 2.

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What is SAE Grade 5 Screw?

A screw specification indicating a medium carbon steel material with a tensile strength of 120,000 PSI minimum.

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What is SAE Grade 6 Screw?

A screw specification indicating a medium carbon steel material with a tensile strength of 140,000 PSI minimum.

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What is SAE Grade 8 Screw?

A screw specification indicating an alloy steel material with a tensile strength of 150,000 PSI minimum.

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What does NAS623-4-10 represent?

A 1/4-inch diameter screw, .625 grip, Type II plating, Phillips recess.

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What is NAS623F4-10W?

A 1/4-inch diameter screw, .625 grip, Type I plating, Frearson recess.

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What do the dash numbers in a screw part number represent?

The first dash number indicates the screw size, the second dash number indicates the screw grip and length.

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What does NAS1404-8 represent?

A 1/4-28 screw, 0.500 grip, pan head, cross-recessed, Type II plating.

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What is NAS1404-8W?

A 1/4-28 screw, 0.500 grip, pan head, cross-recessed, Type I plating.

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What does the dash number in a screw part number like MS35188-51 represent?

The dash number indicates the size and length of the screw.

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What does AN526DD1032-8 represent?

10-32 aluminum alloy screw, 1/2-inch long, slotted head.

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What is the material for a standard AN526 screw?

Carbon steel, Federal Specification QQ-S-633.

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What does AN504-4-8 represent?

4-40, carbon steel, slotted-head screw, 1-1/2 inch long.

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What is the material for a standard AN504 screw?

Carbon steel, Federal Specification QQ-S-633.

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What factors influence the hole size for self-tapping screws?

The screw size and the hardness of the material being tapped.

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Self-tapping Sheet Metal Screw

A screw specifically designed for use in sheet metal, capable of creating its own threads as it is driven into the material.

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Setscrew

A screw used to secure parts in place by applying pressure, often with a pointed or blunt end that engages a mating hole or groove.

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Socket Head Screw

A screw with a head that requires a wrench to tighten it, usually made from steel or corrosion-resistant steel. They are designed for high strength, precision applications, and compact assembly.

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Aeronautical Screw

A type of screw specifically used in aircraft, often made from steel, brass, or aluminum alloy.

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Dash Marking

A marking on a screw or bolt indicating the material is made of corrosion-resistant steel.

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Cross Marking

A marking on a screw or bolt indicating it is made of alloy steel with high tensile strength.

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Recessed Triangle Marking

A marking on a screw or bolt indicating it has close tolerances for the shank and head, ensuring a precise fit.

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Triangle with Dimple Marking

A marking on a screw or bolt indicating it is made from alloy steel with high tensile strength and has close tolerances in the shank and head.

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Triangle with X Marking

A marking on a screw or bolt indicating it is made from alloy steel with high tensile strength and has close tolerances in the shank and head.

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R Marking

A marking on a screw or bolt indicating that the threads have been rolled after heat treatment, making the threads stronger.

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Double Dash Marking

A marking on a screw or bolt indicating the material is aluminum alloy.

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Pan Head Screw

A type of screw with a flat head, commonly used in applications where a low profile is desired, often with a cross-recessed head.

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Temporary Attachment Screw

A screw used to attach parts together temporarily, often with the intention of later replacing the screw with rivets.

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Study Notes

Screw Types and Characteristics

  • Screws are common threaded fasteners on aircraft, similar to bolts but with lower material strength and looser thread fits
  • Screws have a lower material strength than bolts.
  • Their threads extend the entire length of the shank.
  • Screws are categorized into: structural, machine, self-tapping, and set screws.
  • Three main parts of a screw: Head, body, and threads
  • Three additional combinations of these three parts exists.
  • Screw length is measured from top of the head to the bottom of the threads.
  • Grip length is the distance from the underhead bearing surface to the thread bevel start. If not countersunk it equal to body length
  • Shank is the body and threads combined
  • Vendor is allowed to place trademarks on screw and bolt heads
  • Screw and bolt markings follow AN, NAS, or Military Standards, to identify material and physical properties.
  • Table 2-1 shows screw and bolt markings, with material codes.

Structural Screws

  • Used in the primary aircraft structure
  • Similar to structural bolts/rivets, differing only in head type
  • Manufactured with high tensile strength and definite grip
  • The equivalents have equal shear strength with a similar-sized bolt
  • Various head types exist that require specific screwdrivers, for correct usage

Machine Screws

  • General-purpose
  • Used in countersunk holes for flush surfaces
  • Available in 82- and 100-degree countersunk flathead styles.
  • Made from materials like carbon steel, corrosion-resistant steel, aluminum alloy, and brass
  • Vary in head recess/slot types

Roundhead Machine Screws

  • AN508, AN515, and AN520 are available varieties.
  • AN508 is brass, for electrical use only, with a slotted head.
  • AN515 (coarse thread) and AN520 (fine thread) are general purpose, slotted or recessed.
  • Made of carbon steel, corrosion-resistant steel, and brass.

Self-Tapping Screws

  • Cut their own threads in untapped holes
  • Used for attaching removable parts to castings
  • Available in flathead and roundhead styles
  • Thread cutting slot off-center to create thread cutting edge, enabling easy driving and perfect threads

Self-Tapping Sheet Metal Screws

  • Used temporarily attaching sheet metal during riveting or assembling nonstructural parts in blind applications.

Drive Screws

  • Self-tapping screws attaching nameplates or sealing drain holes.
  • Heads are not formed for screwdrivers, installed with a hammer.

Wood Screws

  • Self-tapping screws used in wooden structures
  • Roundhead or flathead 82-degree countersunk is available
  • Manufactured from steel or brass.

Setscrews

  • Hold components, such as gears, on shafts
  • Available in various point shapes.
  • Self-locking designs feature locking elements for enhanced grip.

Extracting Broken Screws

  • Screw extractors used for quickly removing broken screws.
  • Recommended to user largest size extractor possible
  • Use proper size drill for the screw extractor, or use smaller or larger as required.

Screw Markings (Tables 2-1, 2-2, etc.)

  • Tables provide detailed specifications for different screw types
  • Include material, strength, physical characteristics, and markings.
  • Tensile strength, shear strength, and Rockwell hardness data are included.
  • Each table describes specific screw types according to NAS, AN, or Military standards

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