Fasteners Identification and Types
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Questions and Answers

Which of the following standards identifies threaded fasteners and rivets?

  • ISO
  • AN (correct)
  • ASTM
  • IEEE

What is typically indicated by a Class 4 fit for aircraft fasteners?

  • No defined grip length
  • Very loose fit
  • Easy to turn with fingers
  • Use of a wrench required (correct)

What distinguishes a bolt from a screw in terms of threaded section?

  • Screws do not have threaded sections.
  • Bolts have longer threaded sections.
  • Bolts have shorter threaded sections. (correct)
  • Both have the same size threaded sections.

Which fastening method provides quicker dismantling for aircraft parts?

<p>Bolting (D)</p> Signup and view all the answers

What is the primary concern when selecting substitutes for aircraft fasteners?

<p>Strength and compatibility with original fastener (D)</p> Signup and view all the answers

Which of the following is NOT a head style for AN bolts?

<p>Countersunk (D)</p> Signup and view all the answers

What class fit are aircraft screws generally manufactured with?

<p>Class 2 (C)</p> Signup and view all the answers

What does the letter 'S' stamped on the head of a bolt typically indicate?

<p>Special bolt (C)</p> Signup and view all the answers

What distinguishes AN-type aircraft bolts from other bolts?

<p>Code markings on the bolt heads (A)</p> Signup and view all the answers

Which marking indicates corrosion-resistant steel for AN standard bolts?

<p>A single raised dash (B)</p> Signup and view all the answers

What feature distinguishes self-locking nuts from non-self-locking nuts?

<p>They do not require external locking devices (B)</p> Signup and view all the answers

What type of nut is specifically designed to accommodate a cotter pin or lockwire?

<p>Castle nut (A)</p> Signup and view all the answers

How can NAS bolts be identified differently from AN bolts?

<p>By raised or recessed markings (D)</p> Signup and view all the answers

Which bolt is typically used in applications subjected only to shearing stress?

<p>Castellated shear nut (D)</p> Signup and view all the answers

What is a primary characteristic that limits the use of the plain hex nut on aircraft structures?

<p>It requires an auxiliary locking device (A)</p> Signup and view all the answers

What type of bolt marking indicates a standard AN-type bolt?

<p>Raised X or asterisk (D)</p> Signup and view all the answers

What type of nut must always be secured with an external locking device?

<p>Non-self-locking nut (A)</p> Signup and view all the answers

What is the function of color lacquer or distinctive markings on bolts inspected magnetically?

<p>Determine if they have been inspected (D)</p> Signup and view all the answers

What is the primary purpose of the wing nut, AN350?

<p>To allow for easy removal and finger-tightening (A)</p> Signup and view all the answers

Under what conditions should self-locking nuts not be used?

<p>Where either the nut or bolt will rotate (D)</p> Signup and view all the answers

How does the locking mechanism of the Boots self-locking nut function?

<p>It incorporates a spring that maintains tension between sections (C)</p> Signup and view all the answers

What are the characteristics of the stainless steel self-locking nut?

<p>Its locking action occurs as it is tightened against a surface (B)</p> Signup and view all the answers

What feature is unique to the Elastic stop nut?

<p>It has a nylon locking collar that increases resistance (C)</p> Signup and view all the answers

What should be checked before reusing an elastic stop nut?

<p>The condition of the nylon locking collar (A)</p> Signup and view all the answers

Which material is the Rol-top nut made from?

<p>Cadmium-plated steel (B)</p> Signup and view all the answers

What is the primary function of the nylon collar in the Elastic stop nut?

<p>To create friction that enhances locking capability (D)</p> Signup and view all the answers

What is necessary for the effective use of self-locking nuts on certificated aircraft?

<p>Compliance with manufacturer restrictions (A)</p> Signup and view all the answers

What characteristic differentiates the Boots self-locking nut from standard nuts?

<p>Construction that includes a spring and dual sections (A)</p> Signup and view all the answers

How is corrosion-resistant steel indicated on AN standard bolts?

<p>By a single raised dash (C)</p> Signup and view all the answers

What is the significant difference between the Castle nut and the Castellated shear nut?

<p>The Castle nut is deeper and can withstand larger tensile loads. (A)</p> Signup and view all the answers

Which characteristic distinctly identifies the AN aluminum alloy bolts?

<p>Marked with two raised dashes (D)</p> Signup and view all the answers

What type of nuts must be secured by external locking devices?

<p>Non-self-locking nuts (D)</p> Signup and view all the answers

What marking is used for close tolerance NAS bolts?

<p>Raised triangle (B)</p> Signup and view all the answers

Which of the following is NOT a type associated with non-self-locking nuts?

<p>Light hex nut (C)</p> Signup and view all the answers

What feature must an auxiliary locking device provide when used with the plain hex nut?

<p>It must secure the nut against loosening. (A)</p> Signup and view all the answers

How can bolts inspected by magnetic or fluorescent methods be identified?

<p>By their color or head marking of a distinctive type (A)</p> Signup and view all the answers

Which type of nut is primarily used for miscellaneous light tension requirements?

<p>Light hex nut (B)</p> Signup and view all the answers

What must be evident in the construction of self-locking nuts?

<p>They contain an integral locking feature. (A)</p> Signup and view all the answers

What is the primary reason bolting is preferred over riveting for some aircraft joints?

<p>Bolts allow for easy replacement without weakening the joint. (A)</p> Signup and view all the answers

What type of fit do aircraft bolts typically use?

<p>Class 3 fit for general applications. (C)</p> Signup and view all the answers

Which statement best describes the assembly process of a bolt compared to a screw?

<p>A bolt is typically tightened by turning the nut while a screw is tightened by turning its head. (B)</p> Signup and view all the answers

What precaution should be taken if duplicate aircraft fasteners are unavailable?

<p>Carefully consider specifications before selection. (B)</p> Signup and view all the answers

Which distinguishing feature identifies special bolts in aviation?

<p>The letter 'S' stamped on the head. (C)</p> Signup and view all the answers

How are aircraft screws typically manufactured in terms of fit?

<p>Class 2 fit for ease of assembly. (C)</p> Signup and view all the answers

What is the main purpose of the grip length on bolts compared to screws?

<p>To affect the overall strength of the joint. (B)</p> Signup and view all the answers

Which head style is NOT associated with AN-type bolts?

<p>Internal wrenching head. (D)</p> Signup and view all the answers

Which class fit allows bolts to be turned easily by fingers?

<p>Class 1 fit. (C)</p> Signup and view all the answers

What distinguishes a bolt's threaded section length in applications?

<p>It is critical for ensuring proper engagement. (D)</p> Signup and view all the answers

What is a specific limitation of using self-locking nuts in applications involving rotation?

<p>They may result in damage to the bolt threads. (B)</p> Signup and view all the answers

Which feature of the Boots self-locking nut enhances its performance under severe vibration?

<p>The dual nut design with a locking spring. (C)</p> Signup and view all the answers

How does the nylon collar in the Elastic stop nut contribute to its locking mechanism?

<p>By creating downward pressure when a bolt is inserted. (A)</p> Signup and view all the answers

What is the mechanism by which the locking action of the stainless steel self-locking nut occurs?

<p>Compression of the threaded insert against the bolt. (D)</p> Signup and view all the answers

What material finish is typically associated with the Rol-top nut?

<p>Cadmium plating. (B)</p> Signup and view all the answers

What is a common characteristic of the elastic stop nut that enhances its reusable nature?

<p>The durability of the nylon locking collar. (B)</p> Signup and view all the answers

Why is it necessary to ensure that the fibre of the elastic stop nut has not lost its locking friction?

<p>To maintain a secure fit during reuse. (B)</p> Signup and view all the answers

What unique property does the nylon collar in an elastic stop nut possess regarding environmental exposure?

<p>It remains unaffected by common solvents and temperatures. (C)</p> Signup and view all the answers

What essential feature must be present for effective use of self-locking nuts on certificated aircraft?

<p>Specific structural support provided by manufacturers. (B)</p> Signup and view all the answers

What distinguishes the Elastic stop nut from the other types of self-locking nuts mentioned?

<p>It includes a nylon locking collar for enhanced security. (B)</p> Signup and view all the answers

Flashcards

Threaded Fasteners

These fasteners are used to connect aircraft parts, providing a strong and secure union.

Fastening Devices

They ensure that parts can be easily disassembled and reassembled for maintenance.

Bolts and Screws

They are designed to be significantly stronger than rivets, handling high stress and tension.

Bolt Fit Classes

It refers to the tightness of the fit between a bolt and its nut.

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Class 4 Fit

This class provides a secure fit that requires a wrench for tightening.

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Class 3 Medium Fit

Most aircraft bolts use this fit, ensuring a solid and reliable connection.

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AN and NAS Bolts

They are available in various head styles, each designed for specific purposes.

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Special Bolts

The letter 'S' stamped on a bolt signifies that it's designed for special needs and high-stress applications.

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AN-type Bolt Identification

A method of identifying aircraft bolts based on markings on the bolt head.

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AN Standard Steel Bolt Marking

A raised "X" or asterisk indicates a standard steel AN bolt.

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AN Corrosion-Resistant Steel Bolt Marking

A single raised dash marks a corrosion-resistant steel AN bolt.

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AN Aluminum Alloy Bolt Marking

Two raised dashes on an AN bolt indicate it is made of aluminum alloy.

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NAS Bolt Identification

Bolts with close tolerances, marked with a raised or recessed triangle.

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Non-self-locking Nuts

Nuts that require external locking devices, like cotter pins or safety wire.

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Self-locking Nuts

Nuts with an integrated locking mechanism, eliminating the need for external devices.

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Castle Nut (AN310)

A rugged nut designed for drilled shank bolts, clevis bolts, eyebolts, and studs.

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Castellated Shear Nut (AN320)

A castellated nut for use with devices subjected to shearing stress, like drilled clevis bolts.

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Plain Hex Nut (AN315, AN335)

A sturdy hex nut used for large tensional loads but requiring an auxiliary locking device.

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Wing Nut (AN350)

A type of nut designed for frequent removal and tightening by hand, ideal for assemblies that are often disassembled.

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Self-Locking Nuts on Certified Aircraft

Self-locking nuts are permitted on certified aircraft, but their use must adhere to manufacturer's limitations and specifications.

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Self-Locking Nuts for Aircraft

Self-locking nuts are commonly employed on aircraft to secure connections against loosening due to forceful vibrations.

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Avoiding Rotation in Self-Locking Nuts

Avoid using self-locking nuts in joints that subject the nut or bolt to rotation during tightening.

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Boots Self-Locking Nut

Boots self-locking nuts are entirely metal, consisting of a locking nut section and a load-carrying section. The spring pushes the locking section outward to engage the bolt threads.

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Boots Self-Locking Nut Variations

Boots self-locking nuts are available with various spring configurations and in different sizes and shapes.

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Elastic Stop Nut

The Elastic stop nut resembles a standard nut but includes a non-threaded nylon collar that creates a secure and durable lock by pushing upward against the bolt.

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Reusing Elastic Stop Nuts

When reusing elastic stop nuts, verify that the nylon collar retains its locking friction and hasn't become brittle. Replace if it can be turned with fingers.

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Stainless Steel Self-Locking Nut

The stainless steel self-locking nut consists of two parts: a case and a threaded insert. The locking shoulder of the insert wedges against the case when tightened, compressing the insert and tightening the bolt.

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What is a Wing Nut (AN350) designed for?

A nut designed for frequent removal and tightening by hand, ideal for assemblies that are often disassembled.

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What are self-locking nuts?

Nuts that include an integrated locking mechanism, eliminating the need for external safety devices like cotter pins or safety wire.

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Are self-locking nuts allowed on certified aircraft?

Self-locking nuts are permitted on certified aircraft, but their use must adhere to specified limitations and restrictions set by the manufacturer.

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Why are self-locking nuts used on aircraft?

Self-locking nuts are commonly used on aircraft to secure connections against loosening caused by forceful vibrations.

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What should be avoided when using self-locking nuts?

Avoid using self-locking nuts in joints where the nut or bolt is subjected to rotation during tightening.

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Describe the construction of a Boots self-locking nut.

Boots self-locking nuts are entirely metal, consisting of a locking nut section and a load-carrying section. A spring exerts a constant locking force, keeping the sections engaged.

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How are Boots self-locking nuts available?

Boots self-locking nuts are available in various spring configurations and come in different sizes and shapes.

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Describe the construction of an Elastic stop nut.

The Elastic stop nut resembles a standard nut, but it incorporates a non-threaded nylon collar. This collar creates a secure lock by pushing upward against the bolt.

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What should be checked when reusing elastic stop nuts?

When reusing elastic stop nuts, ensure that the nylon collar retains its locking friction and has not become brittle. If it can be turned with fingers, replace it.

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How does a stainless steel self-locking nut work?

The stainless steel self-locking nut consists of two parts: a case and a threaded insert. The locking shoulder of the insert wedges against the case when tightened, compressing the insert and tightening the bolt.

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Bolt

A threaded fastener with a short threaded section and a long unthreaded portion (grip length). Used for strong, rigid connections.

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Screw

A threaded fastener with a long threaded section, often lacking a defined grip length. Primarily used for fastening into materials.

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AN Standard Steel Bolt

A type of fastener with a raised 'X' or asterisk on the head, indicating standard steel construction. Commonly used for general purposes.

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AN Corrosion-Resistant Steel Bolt

A type of fastener with a single raised dash on the head, indicating corrosion-resistant steel construction. Used for applications where rust is a concern.

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AN Aluminum Alloy Bolt

A type of fastener with two raised dashes on the head, indicating aluminum alloy construction. Used for lightweight applications, ideal for aircraft.

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NAS Bolt

A type of bolt with a close tolerance fit, indicated by a raised or recessed triangle. Provides a precise and secure connection.

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Bolt Identification

The system used to identify bolts based on their markings, allowing for proper selection and replacement. Primarily used for AN and NAS bolts.

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AN-type Bolt

A bolt designed for use in aircraft, often identified by markings on the head indicating material, manufacturer, and purpose.

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Standard Steel AN Bolt Marking

Standard steel AN bolts have a raised "X" or asterisk marking on the head.

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Corrosion-Resistant Steel AN Bolt Marking

Corrosion-resistant steel AN bolts have a single raised dash on the head.

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Aluminum Alloy AN Bolt Marking

AN bolts made from aluminum alloys have two raised dashes on the head.

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Light Hex Nut (AN340, AN345)

A lighter-weight hex nut used for miscellaneous tension requirements that must be secured with an external locking device.

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Study Notes

Fasteners: Identification and Types

  • Fasteners (threaded and rivets) are identified by AN (Air Force-Navy), NAS (National Aircraft Standard), or MS (Military Standard) numbers.
  • Fastening processes must create a joint as strong as the joined parts.
  • Alternative fasteners (bolts, screws) allow for easier disassembly and reassembly of aircraft parts without weakening joints. Riveting or welding these parts each time they are serviced would soon weaken or ruin the joint. Some joints require more tensile strength and stiffness than rivets can provide.
  • Bolts have a short threaded section and a long unthreaded grip. Screws have a long threaded section and may directly fit the material.
  • Bolts are tightened by turning the nut; the bolt head may be designed for turning.
  • Screws are tightened by turning their head.
  • Replacement fasteners should ideally be identical to the originals. Using like fasteners is important. If duplicates are unavailable, use substitutes with extreme care.
  • Fit classes exist: Class 1 (loose), Class 2 (free), Class 3 (medium), and Class 4 (close).
  • Aircraft bolts are typically Class 3.
  • Class 1 fits can be tightened by hand; Class 4 fits require a wrench. Aircraft screws are usually Class 2 (free) for ease of assembly.
  • Special bolts have an "S" stamp on the head.

Bolt Identification

  • Bolt identification is based on head shape, securing method, material, and use.
  • AN bolts have markings for manufacturer, material, and type (standard or special purpose).
    • Standard steel AN bolts have "X" or asterisk markings.
    • Corrosion-resistant steel has a single dash.
    • Aluminum alloy has two dashes.
  • Additional data (diameter, length, grip length) are in the part number.
  • NAS bolts have raised or recessed triangles; material markings match AN bolts (raised or recessed).
  • Magnatlux or Zyglo inspected bolts have colored lacquer or distinctive head markings.
  • Aluminum, brass, or insert nuts are identified by metallic luster/color or construction.

Nuts (Aircraft)

  • Nuts are classified as self-locking or non-self-locking.
  • Non-self-locking nuts require external locking (cotter pins, wire, locknuts).
  • Self-locking nuts have built-in locking mechanisms.
  • Common non-self-locking nuts include: plain nuts, castle nuts, castellated shear nuts, plain hex nuts, light hex nuts, plain checknuts, and wing nuts.
  • Different nut types (e.g., AN310, AN320, AN315, AN335, AN340, AN345, AN316, AN350) have specific applications and features (e.g., strength, safety features). Spring-loaded "self-locking" nuts maintain tightness despite vibration.

Self-Locking Nuts (Examples)

  • Boots self-locking nuts: A two-part design with a spring-loaded locking mechanism for vibration resistance; load-carrying and locking sections. The spring keeps them spaced so bolts thread through the load-carrying section and then push the locking section and engage. Spring exerts continuous tightening force. Load-carrying section has standard thread strength. Three spring styles and various shapes/sizes.
  • Rol-top nuts: Cadmium-plated steel.
  • Bellows type nuts: Aluminum alloy only.
  • Stainless steel self-locking nuts: Use a compression mechanism to lock. Two-part nut: a case with a beveled locking shoulder, and a threaded insert with a locking shoulder and slotted keyway. The locking shoulder gets wedged/compressed and locks bolt, tighten for lock.
  • Elastic stop nuts: A standard nut with an added nylon collar. The nylon collar creates downward pressure to lock the nut. Nylon is resistant to water damage. When tightened, friction pushes the nylon, creates downward pressure on the load-carrying part, ensuring positive contact between nut and bolt threads. Aircraft bolts are available in aluminum alloy with anodized finish or cadmium-plated steel. Check that material hasn't become brittle. Use only when able to securely turn.

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Description

Explore the different types of fasteners used in aircraft assembly, including threaded fasteners, rivets, bolts, and screws. Learn about identification standards like AN, NAS, and MS, as well as the importance of fit classes and proper replacement practices. This quiz is essential for understanding fastening processes in aerospace applications.

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