Podcast
Questions and Answers
Which of these factors significantly affect the application rates of agricultural chemicals using sprayers?
Which of these factors significantly affect the application rates of agricultural chemicals using sprayers?
What is the primary reason for inspecting and adjusting sprayers regularly?
What is the primary reason for inspecting and adjusting sprayers regularly?
What is the potential consequence of failing to properly agitate the solution in a sprayer?
What is the potential consequence of failing to properly agitate the solution in a sprayer?
Which type of sprayer operates at the highest pressure levels?
Which type of sprayer operates at the highest pressure levels?
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What is the main reason for inspecting tank cleanliness and the absence of leaks?
What is the main reason for inspecting tank cleanliness and the absence of leaks?
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How can the sun's rays negatively affect a sprayer?
How can the sun's rays negatively affect a sprayer?
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Why is it crucial to inspect the agitator drive system in a sprayer?
Why is it crucial to inspect the agitator drive system in a sprayer?
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Which of the following is NOT a type of agricultural sprayer mentioned in the content?
Which of the following is NOT a type of agricultural sprayer mentioned in the content?
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What is a primary factor in determining the optimal operating speed of a sprayer?
What is a primary factor in determining the optimal operating speed of a sprayer?
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What is the most important factor to remember when cleaning a sprayer?
What is the most important factor to remember when cleaning a sprayer?
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What is the purpose of the agitator in a fertilizer applicator?
What is the purpose of the agitator in a fertilizer applicator?
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What is the main purpose of insecticides, herbicides, and pesticides?
What is the main purpose of insecticides, herbicides, and pesticides?
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What is the primary factor to consider when selecting the type of chemical applicator?
What is the primary factor to consider when selecting the type of chemical applicator?
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What is the main advantage of pre-emergence granular fertilizer applicators?
What is the main advantage of pre-emergence granular fertilizer applicators?
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What is the purpose of following marker operation when spraying?
What is the purpose of following marker operation when spraying?
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Which of the following is NOT a factor that influences the amount of chemical applied per acre?
Which of the following is NOT a factor that influences the amount of chemical applied per acre?
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What is the main purpose of cleaning the suction and line strainers in a sprayer?
What is the main purpose of cleaning the suction and line strainers in a sprayer?
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Why is it important to store polyethylene tanks out of direct sunlight?
Why is it important to store polyethylene tanks out of direct sunlight?
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What is the purpose of applying fertilizers to crops?
What is the purpose of applying fertilizers to crops?
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Why is it important to have mechanical agitation in a fertilizer applicator?
Why is it important to have mechanical agitation in a fertilizer applicator?
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What is the main difference between pre-emergence and post-emergence granular fertilizer applicators?
What is the main difference between pre-emergence and post-emergence granular fertilizer applicators?
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Which of the following is NOT a characteristic of a good fertilizer applicator?
Which of the following is NOT a characteristic of a good fertilizer applicator?
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Which of the following is an example of a driving hazard that should be monitored by the sprayer operator?
Which of the following is an example of a driving hazard that should be monitored by the sprayer operator?
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What is the primary function of strainers in a spray system?
What is the primary function of strainers in a spray system?
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How does a restricted strainer affect a spray system?
How does a restricted strainer affect a spray system?
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What aspect is critical when selecting and using nozzles for chemical application?
What aspect is critical when selecting and using nozzles for chemical application?
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Which maintenance task is NOT associated with plumbing in a spray system?
Which maintenance task is NOT associated with plumbing in a spray system?
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What can significantly influence plumbing material selection in spray systems?
What can significantly influence plumbing material selection in spray systems?
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What must be periodically tested to ensure valves maintain system pressure correctly?
What must be periodically tested to ensure valves maintain system pressure correctly?
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What is a potential consequence of not maintaining strainers?
What is a potential consequence of not maintaining strainers?
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Which element does NOT contribute to nozzle performance?
Which element does NOT contribute to nozzle performance?
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What is the primary function of the nozzle tip in a sprayer system?
What is the primary function of the nozzle tip in a sprayer system?
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Why is it important to inspect booms before entering the field?
Why is it important to inspect booms before entering the field?
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What is the role of pressure release valves in a sprayer system?
What is the role of pressure release valves in a sprayer system?
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What is a key reason for calibrating spray equipment?
What is a key reason for calibrating spray equipment?
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What should be monitored to ensure proper flow rate during calibration?
What should be monitored to ensure proper flow rate during calibration?
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Which of the following methods can be used to alter application rates?
Which of the following methods can be used to alter application rates?
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What should be done if a nozzle discharges more than ten percent above or below average?
What should be done if a nozzle discharges more than ten percent above or below average?
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During calibration, what is the first step to take?
During calibration, what is the first step to take?
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Which of the following is NOT a reason to inspect control valves and pressure gauges?
Which of the following is NOT a reason to inspect control valves and pressure gauges?
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What protective equipment is essential prior to calibrating spray equipment?
What protective equipment is essential prior to calibrating spray equipment?
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What does an increase in pressure do to the flow rate?
What does an increase in pressure do to the flow rate?
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Why should all nozzles be alike in a sprayer system?
Why should all nozzles be alike in a sprayer system?
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What is the purpose of the pressure gauge in a sprayer system?
What is the purpose of the pressure gauge in a sprayer system?
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What is one potential problem with excessive nozzle wear?
What is one potential problem with excessive nozzle wear?
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What is the primary advantage of using granular fertilizer applicators over other types?
What is the primary advantage of using granular fertilizer applicators over other types?
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How does anhydrous ammonia fertilizer remain in liquid form until application?
How does anhydrous ammonia fertilizer remain in liquid form until application?
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What is a major disadvantage of spray chemical applicators?
What is a major disadvantage of spray chemical applicators?
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What type of tank material is preferred for spray applicators to facilitate cleaning?
What type of tank material is preferred for spray applicators to facilitate cleaning?
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Why is proper maintenance of the pump in spray applicators critical?
Why is proper maintenance of the pump in spray applicators critical?
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What is the role of the pressure gauge in a spray applicator?
What is the role of the pressure gauge in a spray applicator?
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What is a key characteristic of liquid fertilizers attached to row-crop planters?
What is a key characteristic of liquid fertilizers attached to row-crop planters?
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What is a unique feature of specialized chemical applicators like orchard sprayers?
What is a unique feature of specialized chemical applicators like orchard sprayers?
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How can excessive speeds of the pump affect a spray applicator?
How can excessive speeds of the pump affect a spray applicator?
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What serves as a primary function of agitators in spray equipment?
What serves as a primary function of agitators in spray equipment?
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Which model of fertilizer application is declining in popularity for commercial agriculture?
Which model of fertilizer application is declining in popularity for commercial agriculture?
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What is the primary requirement for the proper operation of spray chemical applicators?
What is the primary requirement for the proper operation of spray chemical applicators?
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What common issue can arise from failing to clean and rinse spray tanks after each use?
What common issue can arise from failing to clean and rinse spray tanks after each use?
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Why are fiberglass tanks becoming popular in modern spraying equipment?
Why are fiberglass tanks becoming popular in modern spraying equipment?
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What is the primary purpose of inspecting and adjusting sprayers regularly?
What is the primary purpose of inspecting and adjusting sprayers regularly?
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Which of the following components is NOT directly involved in ensuring proper agitation of the solution in a sprayer?
Which of the following components is NOT directly involved in ensuring proper agitation of the solution in a sprayer?
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What is the primary reason for inspecting the tank cleanliness and the absence of leaks?
What is the primary reason for inspecting the tank cleanliness and the absence of leaks?
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Which of the following is a potential consequence of not maintaining strainers in a sprayer system?
Which of the following is a potential consequence of not maintaining strainers in a sprayer system?
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What is the main reason for calibrating spray equipment?
What is the main reason for calibrating spray equipment?
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Why is it essential to inspect booms before entering the field?
Why is it essential to inspect booms before entering the field?
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What is a critical consequence of using restricted strainers in a spray system?
What is a critical consequence of using restricted strainers in a spray system?
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Which of the following factors is most important when selecting nozzles for chemical application?
Which of the following factors is most important when selecting nozzles for chemical application?
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What maintenance should regularly be performed on strainers in a spray system?
What maintenance should regularly be performed on strainers in a spray system?
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What is the main purpose of the plumbing inspection in a liquid spray equipment system?
What is the main purpose of the plumbing inspection in a liquid spray equipment system?
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How does the weight of plumbing materials influence a spray system?
How does the weight of plumbing materials influence a spray system?
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What effect does the type of chemical being used have on nozzle selection?
What effect does the type of chemical being used have on nozzle selection?
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Which maintenance procedure is least likely to be associated with spray nozzle performance?
Which maintenance procedure is least likely to be associated with spray nozzle performance?
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What is the primary reason for maintaining proper valve function in a spray system?
What is the primary reason for maintaining proper valve function in a spray system?
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What factors contribute to the determination of optimal operating speeds for sprayers?
What factors contribute to the determination of optimal operating speeds for sprayers?
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What is a primary responsibility of the sprayer operator once the spraying operation begins?
What is a primary responsibility of the sprayer operator once the spraying operation begins?
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What is the first step recommended for cleaning a sprayer after use?
What is the first step recommended for cleaning a sprayer after use?
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Which of the following is NOT a recommended practice for the maintenance of spray equipment?
Which of the following is NOT a recommended practice for the maintenance of spray equipment?
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Which nutrient is considered essential for optimal plant growth?
Which nutrient is considered essential for optimal plant growth?
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What should be done to prevent personal contamination while cleaning a sprayer?
What should be done to prevent personal contamination while cleaning a sprayer?
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What factor determines the frequency of fill during spraying operations?
What factor determines the frequency of fill during spraying operations?
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What is the role of strong soapy water in the cleaning process of a sprayer?
What is the role of strong soapy water in the cleaning process of a sprayer?
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How should granular fertilizer applicators be designed for effective use?
How should granular fertilizer applicators be designed for effective use?
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What is a consequence of not monitoring wind conditions while spraying?
What is a consequence of not monitoring wind conditions while spraying?
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What maintenance task is essential to preserve the integrity of spray nozzles?
What maintenance task is essential to preserve the integrity of spray nozzles?
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What is an advantage of using household ammonia in sprayer cleaning?
What is an advantage of using household ammonia in sprayer cleaning?
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Which action is NOT suggested for proper storage of spray tanks?
Which action is NOT suggested for proper storage of spray tanks?
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What is a potential issue stemming from improper nozzle alignment in a spray system?
What is a potential issue stemming from improper nozzle alignment in a spray system?
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What is one benefit of using granular fertilizers with planting boxes?
What is one benefit of using granular fertilizers with planting boxes?
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What is the purpose of the spikes on a fertilizer implement?
What is the purpose of the spikes on a fertilizer implement?
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Why are spray chemical applicators often heavy?
Why are spray chemical applicators often heavy?
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What is a primary disadvantage associated with spray chemical applicators?
What is a primary disadvantage associated with spray chemical applicators?
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Why is tank maintenance crucial for spray applicators?
Why is tank maintenance crucial for spray applicators?
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What is the main advantage of using fiberglass tanks in spray applicators?
What is the main advantage of using fiberglass tanks in spray applicators?
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What role does the pressure gauge play in a chemical spray applicator?
What role does the pressure gauge play in a chemical spray applicator?
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What must be done to avoid excessive wear on nozzles in a spray system?
What must be done to avoid excessive wear on nozzles in a spray system?
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How does anhydrous ammonia remain in liquid form during application?
How does anhydrous ammonia remain in liquid form during application?
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What is one characteristic that distinguishes granular applicators from other types?
What is one characteristic that distinguishes granular applicators from other types?
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What type of components do spray applicators have that must be regularly maintained?
What type of components do spray applicators have that must be regularly maintained?
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Which is a significant reason for using specialized chemical applicators?
Which is a significant reason for using specialized chemical applicators?
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What is the main role of an agitator in a spray system?
What is the main role of an agitator in a spray system?
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What advantage does a liquid fertilizer connection to irrigation offer?
What advantage does a liquid fertilizer connection to irrigation offer?
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Which of these factors can be manipulated to alter application rates in a sprayer system?
Which of these factors can be manipulated to alter application rates in a sprayer system?
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What is the most important precaution to take before calibrating spray equipment?
What is the most important precaution to take before calibrating spray equipment?
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During sprayer calibration, if a nozzle is discharging more than 10% above or below the average, what should be done?
During sprayer calibration, if a nozzle is discharging more than 10% above or below the average, what should be done?
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During sprayer calibration, what is the first step to take after selecting the tractor throttle setting and gear?
During sprayer calibration, what is the first step to take after selecting the tractor throttle setting and gear?
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Which of these methods can be used to alter application rates in a sprayer system but is generally discouraged due to potential harm to the system?
Which of these methods can be used to alter application rates in a sprayer system but is generally discouraged due to potential harm to the system?
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What does an increase in pressure do to the flow rate in a sprayer system?
What does an increase in pressure do to the flow rate in a sprayer system?
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In addition to pressure, what other factor should be considered when determining the flow rate of a nozzle?
In addition to pressure, what other factor should be considered when determining the flow rate of a nozzle?
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Why should all nozzles in a sprayer system be alike?
Why should all nozzles in a sprayer system be alike?
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Which of these is NOT a reason for inspecting control valves and pressure gauges?
Which of these is NOT a reason for inspecting control valves and pressure gauges?
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Study Notes
Agricultural Spray Equipment
- Agricultural chemicals control pests (insects, diseases), impacting crop yields. Sprayers apply these chemicals.
- Many sprayer types exist: hand-held, low-pressure (20-50 psi), high-pressure (up to 1000 psi), air-carrier, foggers/rope wick applicators. Application rates and field sizes vary, impacting sprayer type and size.
- Sprayer adjustments vary by model; operator manuals are essential.
- Efficiency monitoring is crucial for maximizing yield and minimizing pest problems.
Sprayer Adjustment
- Solution agitation: Ensure thorough mixing with agitator (mechanical or hydraulic); inspect and time for proper operation.
- Plumbing: Inspect for flow rates, volume displacement, and leaks in joints, tees, elbows, and connections. Inspect for leaks and cleanliness.
- Tanks: Inspect for cleanliness and leaks. Drain and store out of weather, especially fiberglass or polyethylene tanks (more susceptible to sun).
- Nozzles: Clean regularly. Nozzles control application rate, uniformity, spray area, and drift. Replace or clean plugged nozzles / screen buildup. Nozzle spray patterns are designed for specific spraying needs.
- Connections & Bolts: Inspect tightness of all connections, bolts, and nuts, including tank mounting bolts, for optimal operation and corrosion prevention (especially with chemical exposure and moisture).
- Booms: Inspect for easy lowering/raising. Boom height adjustment is crucial. Check both mechanical (pins/bolts) and hydraulic boom mechanisms. Inspect boom height.
- Tank Transport: Inspect transport mechanism; tires, wheel bearings, and hitch mounts. Proper inflation, re-packed bearings, and hitch security are crucial.
- Control Valves & Gauges: Inspect and test these for proper function. Pressure gauges show line pressure. Pressure release valves prevent system damage. Distribution control valves route fluid to multiple booms.
- Pump Adjustments: Make pump adjustments if pressure falls outside operating range.
Sprayer Calibration
- Safety First: Proper safety gear (goggles, gloves, waterproof aprons, clean water for rinsing) is critical for calibrating spray equipment.
- Calibration Importance: Critical as excess chemical is costly and can damage plants; essential to prevent and reduce plant damage.
- Flow Rate: Flow rates of water are not the same with added chemicals; Spray pattern affects flow. Nozzle condition will impact spray pattern and discharge.
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Procedure:
- Monitor flow rates of each nozzle by filling the tank with water, allowing lines to fill with pressurized fluid, and catch the discharge from each nozzle in containers for one minute.
- Examine any nozzle discharging more than 10% above or below the average for cleanliness or replacement.
- Monitor spray speed, time, and chemical application rate per acre. Tractor speedometers are not reliable; travel a measured distance (e.g., 100 ft) to calculate application rate.
- Select pressure and nozzle combination to achieve desired application rate. All nozzles in use should be alike. Gather information about pressure & nozzle combinations from reputable dealers.
- Fill and measure discharge rate (in gallons per minute per nozzle). Operate at the selected pressure and time required to fill a container to determine discharge rate.
- Rate Alteration: Adjust pressure (which impacts flow rate), nozzle size (larger tips discharge more), or sprayer ground speed to alter application rates. Lowering pressure decreases flow; increasing pressure can harm the system and distort the spray pattern. Larger nozzles increase discharge.
Sprayer Operation
- Constantly monitor sprayer ground speed, pump/system pressure, and nozzle discharge patterns. Identify plugged nozzles, prevent skips and overlaps, monitor for leaks, adapt to weather (wind), and monitor tank levels to prevent pump dryness.
- Calibration values must remain consistent with operational monitoring.
- Watch out for field hazards (holes, trees, fences, ditches).
Sprayer Maintenance
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Thorough cleaning after each use to remove residues and contaminants is essential.
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Cleaning and Storage:
- Clean and store each nozzle.
- Drain the tank completely.
- Clean suction and line strainers of residue and trash.
- Thoroughly flush residue.
- Wash tank interior with strong soapy water and thoroughly flush the entire system.
- (Optional) Add household ammonia to the tank for overnight soaking.
- Drain boom plugs and booms.
- Avoid direct sunlight for tank storage to prevent condensation or tank degradation (poly/fiberglass tanks more sensitive to sun).
- Repack wheel bearings on trailer sprayers during off-season.
- Wash exterior surfaces and touch-up exposed metal.
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Regular inspections of plumbing, bolts, tire pressure, agitator connections, and boom/nozzle condition are critical.
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Always wear the correct protective clothing during the cleaning process.
Fertilizer Application
- Fertilizers (liquid or granular) are essential for crop growth; increasing soil fertility; providing key nutrients (Nitrogen, Phosphorus, Potassium).
- Insecticides, herbicides, and pesticides eliminate pests (insects, weeds), reducing crop yields and quality.
- Equipment selection depends on the fertilizer type, application amount, tank size, boom width, fill frequency, and desired placement (nozzle widths, spike/tube).
- General Fertilizer Applicator Characteristics: Easy cleaning, adjustable application rates, mechanical agitation, and corrosion-resistant materials are important.
- Granular Applicators: Can be pre- or post-emergence. Pre-emergence applicators broadcast; post-emergence can be broadcast or use flutes for directed placement. Some can be used with planters.
- Anhydrous Ammonia: Applied with specialized implement (pressurized tank with spikes and tubes for controlled release; follow local regulations).
- Liquid Fertilizers: Can be attached to row-crop planters or irrigation system head valves.
- Dust Applicators: Less common in commercial agriculture, but still used by home gardeners.
- Spray Applicators: Offer uniform application but require constant agitation and are not suited for windy days. Come in various models (aircraft, self-propelled, tractor-drawn).
Chemical Application Equipment and Components (Sprayers)
- Power Sprayers: Operated by internal combustion engine, electric motor, or tractor PTO shaft; pumps transform liquid solution into droplets.
- Tank Maintenance: Thorough cleaning and rinsing after each use is essential (especially for fiberglass/polyethylene; no residue/dirt left behind).
- Agitation Systems: Mechanical agitation or hydraulic pump assembly for mixing, stirring, and keeping chemicals in suspension. Correct speeds minimize vibration. Proper connections are critical.
- Pressure Gauges: Monitor system operating pressure, line pressure, and nozzle discharge rate.
- Pressure Relief Valves: Maintain pre-determined system pressure; prevent system damage from fluid flow restriction.
- Strainers: Prevent debris from entering spray lines or outlets (clean as needed). Restricted/clogged strainers decrease delivery & increase pressure.
- Nozzles: Control discharge rate, uniformity, spray pattern, and droplet size. Nozzle strainers are beneficial. Consider spray pattern, droplet size, discharge rate.
- Plumbing: Inspect, replace worn hoses, check for leaks (material selection considerations related to chemical use and weight/boom width). Proper material selection is vital.
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Description
Test your knowledge on agricultural spray equipment, including types of sprayers and essential adjustments for optimal performance. Learn about the importance of monitoring efficiency and maintaining equipment to ensure effective chemical application for pest control.