3D Printer Safety Guidelines - Chapter 1
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Questions and Answers

What is the factory default voltage setting for the 3D printer?

  • 120V
  • 220V (correct)
  • 110V
  • 240V
  • Filament should be inserted into the hotend before preheating.

    False (B)

    At what temperature range should filament flow through the hotend?

    180-190°C

    Customers may use tweezers to carefully remove the extruded filament at the _____ tip before printing.

    <p>nozzle</p> Signup and view all the answers

    What should be done if the filament feels resistant during installation?

    <p>Rotate it (C)</p> Signup and view all the answers

    Match the assembly components with their corresponding instructions:

    <p>Top Aluminum (AL-5) = Install it as shown in Figure 7 Hotend = Insert filament after preheating Voltage Mode = Select according to local ratings Nozzle Tip = Remove filament using tweezers</p> Signup and view all the answers

    It is important to ensure there are no tangles on the filament reel.

    <p>True (A)</p> Signup and view all the answers

    What should be inspected in the wiring diagram for proper assembly?

    <p>Main board wiring</p> Signup and view all the answers

    What is the main goal of adjusting the nuts under the platform?

    <p>To make the heat bed horizontal (D)</p> Signup and view all the answers

    Loosening the Z adjustable nut is necessary when the nozzle is too high from the platform.

    <p>False (B)</p> Signup and view all the answers

    What should you do after adjusting the nozzle's height?

    <p>Click 'APPLICATION' and then 'LEVELING' to verify the results.</p> Signup and view all the answers

    Files with extensions such as ____, ____, and ____ can be loaded into Cura.

    <p>STL, OBJ, DAE</p> Signup and view all the answers

    What is the recommended range for printing speed?

    <p>50-60 mm/s (C)</p> Signup and view all the answers

    The diameter of the selected wire is 2.0 mm.

    <p>False (B)</p> Signup and view all the answers

    Match the following actions in Cura with the corresponding descriptions:

    <p>Zoom in/out = Scroll the mouse wheel Change viewing angle = Right click and move the mouse Position change = Left click and drag the model Rotate = Click the rotate button and move the circles</p> Signup and view all the answers

    What is the purpose of using the 'Lay Flat' option in Cura?

    <p>To ensure proper adhesion to the platform (A)</p> Signup and view all the answers

    What should be the diameter of the nozzle used in printing?

    <p>0.4 mm</p> Signup and view all the answers

    You can manipulate a 3D model in Cura by rotating it, but not by zooming in or out.

    <p>False (B)</p> Signup and view all the answers

    To improve the flatness of the model surface, the shell print speed should be _____ than normal.

    <p>reduced</p> Signup and view all the answers

    What action should you take after rotating a model in Cura for optimal printing?

    <p>Use the 'Lay Flat' option.</p> Signup and view all the answers

    Which software needs to be installed for online printing?

    <p>Cura (D)</p> Signup and view all the answers

    Match the component with its specification:

    <p>Wire diameter = 1.75 mm Nozzle size = 0.4 mm Recommended printing speed = 50-60 mm/s Driver installation method = Via USB cable</p> Signup and view all the answers

    The file name used in Cura can include special characters.

    <p>False (B)</p> Signup and view all the answers

    What action must be taken after clicking 'Print...' in Cura?

    <p>Temperature would rise and printing starts when target temperature is reached.</p> Signup and view all the answers

    What should you do before inserting the filament into the extruder?

    <p>Ensure the filament passes through the filament sensor. (A)</p> Signup and view all the answers

    The DMSCREATE DP-X 3D printer supports resuming a print only when it is online.

    <p>False (B)</p> Signup and view all the answers

    What is one common reason for extrusion not working at the start of a print?

    <p>Nozzle temperature is not set correctly.</p> Signup and view all the answers

    To avoid filament tangling, ensure the filament is on a ______ spool.

    <p>loose</p> Signup and view all the answers

    Match the issues with their potential solutions:

    <p>Filament flowing insufficient = Check diameter and Flow(%) value First layer doesn’t adhere = Reduce print speed and clean platform Filament leaking = Check if nozzle and throat are tightened Nozzle clogged = Replace or clean nozzle</p> Signup and view all the answers

    Which of the following can contribute to the first layer not adhering to the heat bed?

    <p>Nozzle too far from the heat bed (D)</p> Signup and view all the answers

    Using tweezers to remove excessive filament at the nozzle can help achieve a smooth surface before continuing prints.

    <p>True (A)</p> Signup and view all the answers

    What is the ideal bottom layer speed for better adhesion of the first layer?

    <p>~20mm/s</p> Signup and view all the answers

    What is a common cause of stripes or bulge on the surface during printing?

    <p>Extruding instability (D)</p> Signup and view all the answers

    Vibration may occur if the printing speed is set too slow.

    <p>False (B)</p> Signup and view all the answers

    What is one reason for having wrinkles on the surface of the print?

    <p>Poor quality of filament</p> Signup and view all the answers

    If a touch screen is unresponsive, one potential solution is to check if the _____ are loose.

    <p>cables and wires</p> Signup and view all the answers

    Match the printing problems with their possible causes:

    <p>Extruding unevenly = Feeding not smoothly Print stopped halfway = Gcode file is corrupted Stripes on surface = Printing temperature too high Touch screen no response = Touch screen pressed by metal frame</p> Signup and view all the answers

    What is one possible reason for the motor producing abnormal sound?

    <p>The corresponding end stop could not be triggered (D)</p> Signup and view all the answers

    Excessive printing speed can lead to better print quality.

    <p>False (B)</p> Signup and view all the answers

    What should be checked if the SD card is not readable?

    <p>Ensure the file name does not contain special characters.</p> Signup and view all the answers

    Which of the following may cause gaps or hollows on the top layer of a printed model? (Select all that apply)

    <p>Fill value has been set too low in the slicing software (A), Insufficient number of layers for the printing model (B), Filament flowing insufficiently (D)</p> Signup and view all the answers

    Increasing the printing temperature is a potential solution for grinding filament.

    <p>True (A)</p> Signup and view all the answers

    What should be checked if the print head is moving too fast and causing layer shifting?

    <p>X/Y belt and driving wheel installation</p> Signup and view all the answers

    Filament flowing insufficiently can be caused by insufficient __________ distance.

    <p>withdrawal</p> Signup and view all the answers

    Match the issue with its potential cause:

    <p>Not extruding during printing = Filament runs out Hot end clogged = Clean or replace the nozzle Printing model melting = Printing temperature too high Layer shifting = Check main board</p> Signup and view all the answers

    What is a common cause of the printing model cracking when using ABS material?

    <p>Excessive temperature difference (B)</p> Signup and view all the answers

    A clogged nozzle will not affect the extrusion motor driver temperature.

    <p>True (A)</p> Signup and view all the answers

    What should be done if the extrusion motor driver is overheating?

    <p>Check for filament jams and ensure proper airflow.</p> Signup and view all the answers

    Flashcards

    3D Printer Safety

    Following instructions to prevent harm during 3D printer operation.

    Filament Installation

    Inserting filament into the hotend of the 3D printer.

    Voltage Selection

    Choosing the appropriate voltage (110V or 220V) for the 3D printer based on local standards.

    Leveling Instructions

    Adjusting the 3D printer bed for consistent printing.

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    Printing Parameters

    Settings controlling the 3D printing process, including temperature and software settings

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    Temperature Parameter

    Settings affecting the temperature during the 3D printing process

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    Software Parameter

    Settings within the software controlling the 3D print process

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    Hotend

    The part of the 3D printer that melts the filament.

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    Leveling 3D printer

    Adjusting the height of the print bed to ensure it's parallel to the nozzle for accurate printing.

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    Z-axis adjustment

    Using the Z-axis adjustment nut to fine-tune the height of the nozzle relative to the print bed.

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    Cura software

    A software used to prepare 3D models for printing on 3D Printers.

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    Load 3D model

    Importing a 3D file (STL, OBJ, etc.) into Cura software for printing preparation.

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    Clear Platform

    Removing any prior print model from the 3D printer platform in Cura.

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    Model Manipulation

    Rotating, scaling, repositioning and viewing 3D models in Cura software before printing.

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    Lay Flat option

    A Cura function to ensure a 3D model's flat surface is correctly positioned on the print bed, reducing adhesion issues.

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    3D Model File Extensions

    Formats such as STL, OBJ, DAE, and AMF that 3D models can be saved and imported as in Cura software.

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    Scale Locking

    Locking the scale feature in Cura prevents uniform scaling along the X, Y, and Z axes. This ensures the model's proportions stay consistent during scaling.

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    Layers View

    The 'Layers View' in Cura allows you to visualize the individual layers of your 3D model before printing. This helps identify potential problems like skipped layers or gaps in the print path.

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    GCode File Naming

    When saving GCode files in Cura, file names should only contain English letters, underscores, and spaces. Special characters are not recognized by printers.

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    Wire Diameter

    The wire diameter refers to the thickness of the filament used for 3D printing. A common diameter is 1.75mm.

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    Nozzle Size

    The nozzle size determines the width of the filament stream that is extruded onto the print bed. A common size is 0.4mm.

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    Printing Speed

    The speed at which the printer moves during the printing process, typically measured in mm/s. A recommended speed is 50-60mm/s.

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    Shell Print Speed

    Lowering the print speed for the outermost layer (the shell) helps create a smoother and more even surface finish.

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    CH341SER Driver

    The CH341SER driver is used to connect your 3D printer to your computer via USB. This allows for online printing control.

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    Resume from Outage

    The printer can continue a print job after a power interruption, resuming from the point of interruption.

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    Filament sensor

    A device that detects when the filament is present and feeding through the printer, ensuring filament is flowing properly.

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    Nozzle clogging

    The nozzle can get blocked by melted filament, preventing material from flowing smoothly.

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    First layer adhesion

    The ability of the first layer of a print to stick firmly to the print bed.

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    Extrusion Flow

    The amount of filament being pushed through the nozzle, controlled by the slicing software.

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    Nozzle Temperature

    The temperature of the nozzle, which needs to be set correctly for the specific filament type.

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    Print Bed Leveling

    Adjusting the height of the print bed so it's perfectly parallel to the nozzle, ensuring consistent print quality.

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    Flow Percentage

    A setting that controls how much filament is extruded, calculated as a percentage of the default.

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    Gaps on Top Layer

    The top layer of a 3D printed object has visible gaps or hollow areas.

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    Insufficient Layers

    The 3D model is printed with too few layers, resulting in gaps and a less detailed final product.

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    Low Fill Value

    The Fill value in the slicing software is set too low, leading to gaps in the object's internal structure.

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    Filament Flow Issue

    Not enough filament is being extruded during the print, causing gaps and incomplete layers.

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    Wire Drawing

    When filament is pulled too hard during retraction, resulting in visible stringing or thin strands on the printed part.

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    Insufficient Withdrawal Speed

    The retraction speed is too slow, allowing for more molten filament to be drawn out, leading to stringing.

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    Model Melts

    The printed object starts to melt due to excessive heat from the hotend.

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    Layer Shifting

    When the print head moves incorrectly, leading to misaligned layers and a distorted final product.

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    Stripes on the surface

    Uneven lines or bands appearing on the printed surface, usually caused by inconsistent filament extrusion, temperature fluctuations, or Z-axis misalignment.

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    Z-axis misalignment

    The print bed or nozzle is not perfectly level or straight, leading to inconsistent layer heights and surface irregularities.

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    Rough angles

    Sharp corners or edges on a printed object that appear jagged or uneven, often due to insufficient cooling or excessive printing temperature.

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    Path line on surface

    Visible lines or traces of the print path on the surface of the object, indicating excessive filament extrusion or Z-axis uplift.

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    Wrinkles on the surface

    Unwanted folds or creases on the printed surface, often caused by poor filament quality, temperature fluctuations, or a vibrating print bed.

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    Extruding unevenly

    Inconsistent filament flow causing uneven layer heights and surface irregularities, potentially due to feeding problems, clogged hotend, or incorrect settings.

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    Motor shaking or abnormal sound

    A 3D printer motor making unusual noises or vibrating excessively, often indicating loose connections, obstructions, or technical issues.

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    SD card failure

    The SD card used to store and print 3D models is not working properly, potentially due to corrupted files, unreadable formats, or physical damage.

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    Study Notes

    Part II, Chapter 1 (3D Printer)

    • 3D printers generate high temperatures during operation
    • Do not reach into the printer while it's printing.
    • Allow the printer to cool down after use.
    • Printed objects should cool before removal
    • 3D printers have moving parts that can cause injury.
    • Use the printer in an open, well-ventilated area
    • Be cautious when using scrapers
    • Keep the 3D printer away from water.
    • Operating temperature range: 8°C - 40°C
    • Humidity range: 20% - 50%
    • Recommended for using protective glasses when working with the device.
    • Do not try to upgrade the firmware yourself
    • Always be sure to supervise the printer while in operation
    • Printing volume: 300 x 300 x 400 mm
    • Layer resolution: 0.05-0.3 mm
    • Positioning accuracy: X/Y 0.0125 mm, Z 0.002 mm
    • Number of extruders: Single
    • Nozzle diameter: 0.5/0.4/0.3/0.2 mm
    • Printing speed: 10-180 mm/s (60 mm/s recommended)
    • Movement speed: 100 mm/s
    • Materials: PLA, ABS, HIPS, WOOD, PETG, etc
    • Operational Extruder Temperature: up to 260°C
    • Operational Print Bed Temperature: up to 110°C
    • Slicing Software Examples: Cura, etc.
    • Software Input Formats: STL, .OBJ, .DAE, .AMF, etc.
    • Software Output Format: G-Code
    • Connectivity: SD card, USB (for expert users)
    • Power Input: 110V/220V AC, 50/60Hz
    • Power Output: 24V 15A 360W
    • Machine size: 482mm x 551mm x 656mm
    • Net weight: 12.8kg

    Contents

    • Part List 1
    • Product Overview 2
    • Menu Directory 3
    • Assembly Instructions 6
    • Leveling Instructions 13
    • Cura Instructions 18
    • Online Printing 26
    • Offline Printing 29
    • Change Filament 30
    • Resume From Outage 31
    • Troubleshooting 33

    Parts List

    • Items like: USB cable, Supporting foot, Z-axis motor, belts, filament holder, tools, nozzles, hot end kits, smooth rods, lead screws, aluminum profiles, accessories, base boxes, heating units, and more will be listed.

    Product Overview

    • Detailed diagrams and labeling of different components of the printer.
    • A detailed description of the printer's menu screens.
    • Subsections for applying temperatures, settings, and managing programs.

    Assembly Instructions

    • Detailed steps, diagrams, and figures on how to assemble each component of the printer.

    Leveling Instructions

    • Explaining how to level the platform before starting a print.
    • Using a piece of paper and checking 4 corners for accuracy

    Cura Instructions

    • Installation steps for the Cura software.
    • Creating G-Code files from 3D models

    Online Printing

    • Overview of the procedures for printing 3D models using a computer interface and USB connection

    Offline Printing

    • Processes of printing from an SD Card

    Change Filament

    • How to safely and effectively replace the filament during a print

    Resume From Outage

    • Steps and requirements to continue a print after a power loss

    Trouble Shooting

    • Common issues and solutions for the printer.

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    Related Documents

    3D Printer User Manual PDF

    Description

    Explore essential safety precautions and operational guidelines for using 3D printers in this Chapter 1 quiz. Learn about proper handling, maintenance, and environmental conditions to ensure a safe printing experience. This quiz encompasses important dos and don'ts for safe 3D printing practices.

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