Commercial Cabinetry Theory Review #1 PDF

Commercial Cabinetry Theory What is Millwork? Review #1 (Your answer should include 4 key points) The 32mm System, Materials, and Panel Processing 1 2...

Commercial Cabinetry Theory What is Millwork? Review #1 (Your answer should include 4 key points) The 32mm System, Materials, and Panel Processing 1 2 List 3 benefits of constructing kitchen List three other names for 32mm cabinets using the 32mm System as System cabinet construction. compared to constructing cabinets using face frame construction. 3 4 How many mm are in an inch? Convert 50 mm into inches 5 6 1  When performing hole position When performing hole position calculations for the 32mm System, calculations for the 32mm System, 5/8” thick MCP is considered to be 3/4” thick MCP is considered to be _____ mm thick _____ mm thick 7 8 In the pure 32mm System, what is In the pure 32mm System, what is the standard depth of system holes? the distance from the bottom of the gable to the centre of the first system hole? 9 10 In the pure 32mm System, what is In the pure 32mm System, what is the distance from the front edge of the diameter of the system holes? the gable to the centre of the system holes? 11 12 2  In the pure 32mm System, what is In the pure 32mm System, what is the diameter of the hinge boss hole? the vertical centre to centre distance between system holes? 13 14 In the pure 32mm System, what is Some European Style hinges use two the distance from the edge of the dowel holes for securing the hinge to boss hole to the edge of the door? the door. What is the diameter of the dowel holes drilled on either side of the boss hole? 15 16 When building Frameless Kitchen Cabinets, what is the size of the gaps In the pure 32mm System, what is commonly left between doors and the distance from the bottom of the drawer fronts? door to the centre of the boss hole? In mm? In Inches? 17 18 3  Consider a bank of drawers in a base On the Blum Mini-Press, what is the cabinet. significance of the orange and black Why is a 6 mm gap commonly left coloured drill bits that are used to between the top edge of the top drill multiple system holes at the drawer front and the top of the same time. cabinet? 19 20 Bank of 4 drawers with countertop Cabinet Box is 795mm high ignoring What is a “hybrid 32mm system”? the kick How tall is each drawer front if all drawer fronts are equal in height? Assume standard gaps. 21 22 Bank of 5 drawers with countertop Cabinet Box is 795mm high ignoring the kick Name this material How tall is each drawer front if all drawer fronts are equal in height? Assume standard gaps. 23 24 4  What easy to clean and inexpensive What is the major disadvantage of material is is typically used to using MCP in kitchen and bathroom construct the boxes for kitchen applications? cabinets? 25 26 What does SPF stand for? What does CSP stand for? How is CSP different than SPF Plywood? 27 28 What does TFL stand for? What does HPL stand for? 29 30 5  What does MDF stand for? What does HDF stand for? 31 32 Why are sheets of MCP oversized? What are the 3 grades (coating weights) of MCP? 33 34 What thickness of MCP is typically used for residential kitchen cabinets? Name this material (Generic name and trade names) 35 36 6  Name this material? Name the material described below: Layers of kraft paper saturated with phenolic resin, with a decorative layer on top, and pressed under high pressure to form a sheet The material is commonly used for countertops 37 38 What material should be used as the substrate under High Gloss Plastic Laminate? What material should be used as the substrate under Satin Sheen / Low Gloss Plastic Laminate? 39 40 You are fabricating flat panel slab You are manufacturing one piece recessed panel (Shaker doors that will be Style) cabinet doors that will coated (painted) be machined on the CNC. with Solid Colour Lacquer. The doors will be coated/painted with solid What material colour lacquer. should be used? What material should you use? 41 42 7  You are manufacturing The edges of MDF can be problematic for kitchen doors that painting or solid colour lacquer finishing. will be covered with Thermofoil. (Uneven sheen / “flashing”) What material should you use? List two solutions to this issue. 43 44 What is the actual size of a List two materials that are commonly “four by eight” sheet of SPF used as a substrate for curved Plywood? surfaces? 45 46 Can veneer be applied to KerfKore Can veneer be applied to Bendable before bending? Plywood before bending? 47 48 8  What are the two grades (thicknesses) List the 3 materials that are used as of Plastic Laminate? the backing for veneer (Not looking for a dimension) 49 50 Which of the 3 veneer backing Which of the 3 veneer backing materials is typically the thickest? materials is typically the thinnest? 51 52 What type of glue is best used for What adhesive should be used with plastic laminate? paperbacked veneer? 53 54 9  Why should Contact Cement not be Which veneer backing material is ideal used with paperbacked veneer? for light coloured veneer that will be finished in a light colour? 55 56 What is the common name for this engineered wood veneer product? What material is commonly used for the back of kitchen cabinets with inset backs? 57 58 What material is ideal for fabricating What are two alternative names for long, light weight, unsupported spans High Density Fibreboard (HDF)? such as desks or shelves. 59 60 10  What material is suitable for framing a banquette? Name the material 61 62 What is the traditional (most common) The surface of MDF is very smooth sheet size for Baltic Birch Plywood? because it has been pressed while heat was applied. The smooth surface is described as “_____________”. 63 64 What is the biggest challenge when List the 6 factors that can help cutting Melamine Coated control/minimize chipping of MCP Particleboard on a Conventional when cutting it on a Conventional Table Saw? Table saw 65 66 11  Should system holes be drilled List the 5 Panel Processing Machines before or after applying the covered in class edgeband to the panel? 67 68 You are purchasing machinery for the You are purchasing machinery for the manufacture of kitchen cabinets. manufacture of kitchen cabinets. List an advantage of a horizontal List a disadvantage of a horizontal panel saw compared to a panel saw compared to a conventional tablesaw in this scenario. conventional tablesaw in this scenario. 69 70 You are purchasing machinery for the You are purchasing machinery for the manufacture of kitchen cabinets. manufacture of kitchen cabinets. List an advantage of a CNC router List a disadvantage of a CNC router compared to a horizontal panel saw compared to a horizontal panel saw in this scenario. in this scenario. 71 72 12  You are purchasing machinery for the You are purchasing machinery for the manufacture of kitchen cabinets. manufacture of kitchen cabinets. List an advantage of a vertical panel List a disadvantage of a vertical panel saw compared to a horizontal panel saw compared to a horizontal panel saw in this scenario. saw in this scenario. 73 74 You are purchasing machinery for the You are purchasing machinery for the manufacture of kitchen cabinets. manufacture of kitchen cabinets. List an advantage of a beam saw List a disadvantage of a beam saw compared to a horizontal panel saw compared to a horizontal panel saw in this scenario. in this scenario. 75 76 Explain how to efficiently process a 4’ x 8’ sheet to create qty 6 panels on a conventional table saw. Each panel is 31-3/4” x 23-3/4” When breaking down sheet goods on a conventional table saw, why should Your objective is to minimize the number of times the fence must be adjusted and minimize the you make all cuts at a given number of cuts dimension without moving the fence? 1. Draw the sheet and show the panels 2. Number all the cuts in order 3. List each fence setting and the associated cuts Give two reasons. 4. How many times is the fence adjusted for this job? 5. How many cuts are made? Solution shown on the following slides 77 78 13  31-3/4 x 23-3/4 31-3/4 x 23-3/4 79 80 2 31-3/4 x 23-3/4 8 5 9 Set fence to 31-7/8 Make cut 1 Set fence to 31-3/4 1 Make cuts 2, 3, 4 Set fence to 23-7/8 QUESTIONS? 10 6 11 Make cuts 5, 6, 7 Set fence to 23-3/4 3 Make cuts 8, 9, 10, 11, 12, 13 Set Rip Fence 4 times 12 7 13 Total of 11 cuts 4 81 82 14