Manufacturing Topics Questions and Answers PDF

Manufacturing Topics: Questions and Answers Manufacturing Process Q: What is the primary objective of the manufacturing process? A: To convert raw materials into finished products. Q: What are the main types of manufacturing processes? A: Forming, casting, joining, machining, and finishing. Q: Which...

Manufacturing Topics: Questions and Answers Manufacturing Process Q: What is the primary objective of the manufacturing process? A: To convert raw materials into finished products. Q: What are the main types of manufacturing processes? A: Forming, casting, joining, machining, and finishing. Q: Which industry heavily relies on manufacturing processes? A: Automotive industry. Q: What is the role of finishing in manufacturing? A: To improve the surface quality and aesthetics of the product. Q: What is meant by raw material? A: Unprocessed materials used in manufacturing. Q: Name one example of a casting process used in manufacturing. A: Sand casting. Q: What is a commonly used material in the manufacturing process? A: Steel. Q: What is lean manufacturing? A: A method to minimize waste in the manufacturing process. Q: What does automation in manufacturing mean? A: The use of machines to perform tasks with minimal human intervention. Q: What is prototyping in manufacturing? A: Creating a preliminary model of a product. Joining Processes Q: What is the purpose of joining processes? A: To connect multiple components into a single assembly. Q: Name one example of a mechanical fastening method. A: Using bolts and nuts. Q: What is adhesive bonding? A: Joining materials using glue or adhesives. Q: Which joining process involves the use of heat and pressure? A: Welding. Q: What is soldering? A: A joining process that uses a filler metal with a low melting point. Q: Name one application of joining processes in construction. A: Assembling steel frames. Q: What is the difference between welding and brazing? A: Welding melts the base material, while brazing does not. Q: What is riveting used for? A: Permanently fastening two materials together. Q: Why is joining important in manufacturing? A: To assemble complex products from individual parts. Q: What is the strongest joining process for metals? A: Welding. Welding Processes Q: What is arc welding? A: A welding process that uses an electric arc to melt metals. Q: What is the main equipment used in gas welding? A: A torch. Q: What is MIG welding? A: Metal Inert Gas welding. Q: What is TIG welding? A: Tungsten Inert Gas welding. Q: What is the advantage of laser welding? A: Precision and minimal heat distortion. Q: What is a common defect in welding? A: Cracks. Q: Which industry uses spot welding extensively? A: Automotive industry. Q: What is the role of a filler material in welding? A: To fill the gap between the joined parts. Q: What safety gear is essential for welding? A: Welding helmet and gloves. Q: What is the purpose of flux in welding? A: To prevent oxidation during the welding process. Casting Technology Q: What is casting? A: A process of pouring molten material into a mold. Q: What is the most common material used in casting? A: Aluminum. Q: What is sand casting? A: A casting process using a sand-based mold. Q: What is a mold in casting? A: A cavity that shapes the molten material. Q: What is centrifugal casting used for? A: Producing cylindrical components. Q: What is shrinkage in casting? A: Reduction in volume during solidification. Q: What is permanent mold casting? A: A process using reusable molds. Q: What are the two main steps in casting? A: Melting and pouring. Q: What is investment casting? A: A process using a wax model covered with a ceramic shell. Q: What is the purpose of risers in casting? A: To compensate for shrinkage. Machining Operations Q: What is machining? A: Removing material to achieve the desired shape. Q: What is the purpose of a lathe? A: To perform turning operations. Q: What is the difference between drilling and milling? A: Drilling creates holes, while milling shapes surfaces. Q: What tool is used for grinding? A: A grinding wheel. Q: What is CNC machining? A: Computer Numerical Control machining. Q: What is a cutting tool? A: A tool used to remove material in machining. Q: What is surface finish? A: The texture of the machined surface. Q: What is feed rate in machining? A: The speed at which the cutting tool advances. Q: What is the purpose of lubrication in machining? A: To reduce friction and heat. Q: What is the advantage of precision machining? A: High accuracy and better-quality products.