Technical English B2 Past Paper PDF

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mechanical engineering metalworking technical english manufacturing processes

Summary

This document provides an overview of various mechanical processes, including casting, heat treatment, forging of metals, mechanical joining, soldering, welding, and bulk deformation. It is suitable for secondary school technical engineering classes.

Full Transcript

**Technical English B2 Klausurvorbereitung** **Overview of the most important mechanical processes** **1. Casting of Metals (Gießen von Metallen)** - **Definition:** Metal is melted and poured into a mold to achieve the desired shape. - **Types:** Sand casting, die casting (gravity die c...

**Technical English B2 Klausurvorbereitung** **Overview of the most important mechanical processes** **1. Casting of Metals (Gießen von Metallen)** - **Definition:** Metal is melted and poured into a mold to achieve the desired shape. - **Types:** Sand casting, die casting (gravity die casting and pressure die casting). - **Advantages:** Allows complex shapes, economical for large parts. - **Disadvantages:** Can result in coarse grain structures, requires post-processing.   **2. Heat Treatment of Metals** - **Definition:** Processes used to alter the mechanical properties of metals through heating and controlled cooling. - **Key processes:** - **Annealing (Glühen):** Softens steel, improves toughness and ductility, relieves internal stress. - **Normalizing:** Refines the grain structure, increases strength, and eliminates residual stress. - **Hardening:** Produces a very hard structure by heating above the critical temperature and quenching in water or oil. - **Tempering (Anlassen):** Reduces brittleness after hardening while increasing toughness. - **Case Hardening (Einsatzhärten):** Produces a hard surface with a tough core.   **3. Forging of Metals (Schmieden von Metallen)** - **Definition:** Metals are shaped by hammering or pressing to achieve the required form. - **Types:** - **Hand forging (Freiformschmieden):** Manual forging for custom or low-volume production. - **Drop forging (Gesenkschmieden):** Uses dies to shape the metal with precision and consistency. - **Upset forging (Stauchen):** Partial heating and localized deformation of the metal. - **Advantages:** Improves grain structure, increases strength, and reduces material waste.   **4. Mechanical Joining Methods** - **Definition:** Mechanical fastening of metal parts using permanent or detachable methods. - **Types:** - **Riveting (Nieten):** Permanent joint using rivets, commonly used in shipbuilding and aircraft construction. - **Screws and bolts (Schraubverbindungen):** Allow for disassembly and reassembly of components. - **Studs (Stiftschrauben):** Provide a secure connection between two parts, often used in engines. - **Set screws (Setzschrauben):** Fix components by friction or compression.   **5. Soldering and Welding (Löten und Schweißen)** - **Soldering (Löten):** Joining metals using a low-melting-point alloy (solder), commonly used in electronics. - **Brazing (hard soldering):** Uses silver solder (spelter) at higher temperatures to create stronger joints. - **Welding (Schweißen):** Permanent joining of metals by melting the base materials together. - **Arc welding:** Uses an electrode to create an electric arc that melts the metal. - **Oxy-acetylene welding:** Uses a gas flame to heat and fuse the metals. - **Resistance welding:** Applies high electrical current to generate heat at the joint, melting the surfaces together.   **6. Hot and Cold Bulk Deformation Processes (Warm- und Kaltumformung)** - **Definition:** Changing the shape of metals through plastic deformation with or without heat application. - **Hot working:** Metal is heated above the recrystallization temperature before deformation. - **Cold working:** Metal is deformed below the recrystallization temperature, increasing strength through strain hardening. - **Processes:** - **Rolling (Walzen):** Reduces the thickness of metal sheets. - **Drawing (Ziehen):** Produces wires and thin profiles. - **Extrusion (Strangpressen):** Forces metal through a die to form a specific cross-section. **How to Write a Formal Business Email** **1. Subject Line (Betreffzeile)** - Keep it clear and concise. - Example: - **Inquiry about Collaboration Opportunities** - **Application for \[Job Position\] -- \[Your Name\]** - **Request for a Meeting on \[Date\]** **2. Greeting (Anrede)** - If you know the recipient's name: - **Dear Mr. Smith,** - **Dear Ms. Johnson,** - **Dear Dr. Williams,** - If you don't know the recipient's name: - **Dear Sir or Madam,** - **To whom it may concern,** **3. Opening Sentence (Einleitungssatz)** - **If you are introducing yourself:** - *I hope this email finds you well.* - *My name is \[Your Name\], and I am writing to you on behalf of \[Company Name\].* - **If you are following up on a previous conversation:** - *Further to our recent discussion, I would like to...* - *I am writing in reference to our meeting on \[date\] regarding...* - **If you are making a request:** - *I am reaching out to inquire about...* - *I would appreciate it if you could provide more details on...* **4. Main Body (Hauptteil -- Strukturierte Inhalte)** Use logical connectors to improve readability: - **Adding information (Zusätzliche Infos):** - *In addition,* / *Furthermore,* / *Moreover,* - **Explaining something (Erklärung):** - *To clarify,* / *In other words,* - **Contrasting (Gegensätze aufzeigen):** - *However,* / *On the other hand,* - **Listing points (Aufzählungen):** - *Firstly,* / *Secondly,* / *Finally,* - **Referring to attachments (Anhänge erwähnen):** - *Please find attached...* / *I have attached... for your review.* **5. Closing Sentence (Abschlusssatz)** - **If requesting a response:** - *I look forward to your reply.* - *I would appreciate your feedback at your earliest convenience.* - **If offering further assistance:** - *Please do not hesitate to contact me should you require any further information.* - *Let me know if there is anything else I can assist you with.* - **If expressing gratitude:** - *Thank you for your time and consideration.* - *I truly appreciate your support.* **6. Closing & Signature (Schlussformel & Signatur)** - **Formal closings:** - *Best regards,* - *Kind regards,* - *Sincerely,*

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