ABB PST30-PSTB1050 Softstarter Installation & Commissioning Manual PDF

Softstarters Type PST30...PSTB1050 Installation and Commissioning Manual Manual 1SFC132003M0201 June 2007 Power on Fault Protection...

Softstarters Type PST30...PSTB1050 Installation and Commissioning Manual Manual 1SFC132003M0201 June 2007 Power on Fault Protection Power on Fault Protection Power on Fault Protection Power on Fault Protection Power on Fault Protection This manual belongs to: Softstarters Type PST30...PSTB1050 Installation and Commissioning Manual Manual 1SFC132003M0201 June 2007  Installation and Commissioning Manual PST30...PSTB1050 1 General This is the Installation and commissioning manual for Softstarters PST30...PSTB1050 based on software version CU 05.02.xx (see STATUS INFORMATION menu) Document number: 1SFC132003M0201 Edition: 04 Revision: 03 Issue date: 2007-06-29 Data subject to change without notice. We reserve all rights to this document, even in the event that a patent is issued and a different commercial proprietary right is registered. Improper use, in particular reproduction and dissemination to third parties, is not permitted. This document has been carefully checked. If the user nevertheless detects any errors, he is kindly asked to notify us as soon as possible. The data contained in this manual is intended solely for the product description and is not to be deemed to be a statement of guaranteed properties. In the interests of our customers, we constantly seek to ensure that our products are developed to the latest technological standards. As a result, there may be some differences between the softstarter and the information in this manual. Author’s address: ABB Automation Products, Cewe-Control S-721 61 Västerås Sweden Tel: +46 (0) 21 32 07 00 Fax: +46 (0)21 12 60 01 http://www.abb.com/lowvoltage © ABB Automation Technologies, Div. Automation Products, Cewe-Control 1SFC132003M0201 5  2 Safety This chapter describes warning and information signs used in this manual, which the user should pay attention to. The softstarter shall be installed by authorized personnel only. This manual is a part of the softstarter and should always be accessible to personnel working with this product. The manual shall always be read through before performing any installation or commissioning tasks. 3 Safety signs 3.1 Use of Caution, Warning, and Information Caution! Caution icon indicates the presence of a hazard which could result in personal injury. Warning! Warning icon indicates the presence of a hazard which could result in corruption of software or damage to equipment/property. Information sign alerts the reader to pertinent facts and conditions. 6 1SFC132003M0201  Chapter Page 1 Introduction 9 2 Quickstart 15 3 Description 19 4 Mounting 35 5 Connection 41 6 Human-Machine Interface (HMI) 61 7 Settings and configuration 75 8 Fieldbus communication (option) 119 9 Maintenance 123 10 Functions 127 11 Trouble shooting 177 12 Diagrams 189 13 Index 193 Customer feedback report 197 1SFC132003M0201 7 Chapter Notes..................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................... 8 1SFC132003M0201  Introduction Chapter 1 Introduction About the complete set of documentation for a softstarter................................ 11 About the installation and commissioning manual............................................ 11 Intended audience....................................................................................... 11 General................................................................................................... 11 Requirements......................................................................................... 12 Chapters included........................................................................................ 12 Revision notes............................................................................................. 12 Acronyms and abbreviations........................................................................ 13 1SFC132003M0201 9 Introduction 10 1SFC132003M0201  Chapter 1 Introduction Chapter 1 Introduction 1:1 About the complete set of documentation for a softstarter For the softstarter, the following documents are available: PST30...PSTB1050 Softstarters Installation and Commissioning Manual Document ID: 1SFC132003M0201 1SFC132003M2001 (Chinese) 1SFC132003M3101 (Dutch) 1SFC132003M1801 (Finnish) 1SFC132003M0301 (French) 1SFC132003M0101 (German) 1SFC132003M0901 (Italian) 1SFC132003M4001 (Polish) 1SFC132003M1601 (Portuguese) 1SFC132003M1101 (Russian) 1SFC132003M0701 (Spanish) 1SFC132003M3401 (Swedish) 1SFC132034M6501 (Thai) 1SFC132003M1901 (Turkish) 1SFC132003M2201 (US version) Catalog Softstarters Document ID: 1SFC132004C0201 For other documents related to the PST Softstarters, see home page www.abb.com/lowvoltage 1:2 About the installation and commissioning manual This manual contains instructions on how to install and commission the softstarter. The manual covers procedures for mechanical and electrical installation, and installation of communication devices. It also covers energizing, setting, and configuration and verifying settings. For quickest possible start read Chapter 2 “Quickstart”. 1:2.1 Intended audiences 1:2.1.1 General The installation and commissioning manual is intended for the installation, commissioning, and maintenance personnel responsible for putting the softstarter into normal service and out of service. 1SFC132003M0201 11 Chapter 1 Introduction 1:2.1.2 Requirements The installation personnel must have a basic knowledge in handling electric equipment. The commissioning and maintenance personnel must be well experienced in using this kind of equipment. 1:2.2 Chapters included Introduction introduces the reader to this manual. Quickstart contains information on how to, in the quickest way, install the softstarter and put it into operation. This chapter is intended for the experienced user. Description describes the softstarter in general, its func- tions and specifications. Mounting contains information on receiving, unpacking and mounting the softstarter. Connection contains instructions on how to make the electrical connections as well as connections for commu- nication devices. Human-Machine Interface describes the local Human- Machine Interface, how it works, and what it contains. Settings and configuration describes all possible settings and how to navigate in the menu system. Fieldbus communication describes how to install and set up the fieldbus communication. Maintenance describes what maintenance is needed. Functions describes all functions included in the soft- starter, as well as the available minimum and maximum values and default values used. Trouble shooting contains instructions on how to quickly find and correct the most common faults. Diagrams contain a number of electrical diagrams for the softstarter itself, and also some typical application dia- grams. 1:2.3 Revision notes Please check home page www.abb.com/lowvoltage for latest information on revisions. 12 1SFC132003M0201  Chapter 1 Introduction 1:2.4 Acronyms and abbreviations The following acronyms and abbreviations are used in this manual. Acronym/ Description abbreviation BP By-pass DOL Direct-on-line FB Fieldbus FBP Fieldbusplug HMI Human-Machine Interface IT Information Technology LCD Liquid Crystal Display LED Light Emitting Diode PCB Printed Circuit Board PLC Programmable Logic Controller PTC Positive Temperature Coefficient SC Short Circuit SCR Silicon Controlled Rectifier TOR Top Of Ramp (full voltage) 1SFC132003M0201 13 Chapter 1 Introduction 14 1SFC132003M0201  Quickstart Chapter 2 Quickstart Connection........................................................................................................ 17 Configuration..................................................................................................... 18 Start of the motor.............................................................................................. 18 1SFC132003M0201 15 Quickstart 16 1SFC132003M0201  Chapter 2 Quickstart 1 Chapter 2 Quickstart 2 This chapter is a short guide to how to connect, do the configuration and start the softstarter in the easiest way. Power on Fault Protection U= 0% I=0.0A Menu Warning! 3 Mounting, electrical connection and settings of the 1SFC132029F0001 softstarter shall be made in accordance with existing laws 4 and regulations and be performed by authorized personnel. Do not change any parameters in the Service Settings Figure 1: menu. 1 Status indication LEDs 2 LCD display 3 Selection keys for selecting, changing 2:1 Connection and storing parameters 4 Navigation keys for navigating in the menus 1. Mount the softstarter according to Chapter 4 “Mounting”. Arrows shown in the display indicates that the value/menu is possible to 2. Be aware of the ambient temperature. change or scroll Derating is required above 40 °C (104 °F). 3. Connect the main circuit: terminals 1L1 - 3L2 - 5L3 to the L1 L2 line side and terminals 2T1 - 4T2 - 6T3 to the motor side. L3 N 4. Connect the supply voltage: terminal 1 and 2 (100-250V 50/60Hz). Stop Start 5. Connect the functional ground: terminal 3. KM1 4 5 10 Start 24 V DC Stop The wire shall be as short as possible, and be connected to 1L1 3L2 5L3 1 2 3 4 5 6 7 8 9 10 11 the mounting plate. The mounting plate should also be earthed. 2T1 4T2 6T3 12 13 14 15 16 17 18 19 20 6. Connect the start/stop circuits: terminal 4, 5, 8, 9, and 10 according to the diagram, with 24V DC. U V W 1SFC132030F0001 M 3 Figure 2: Standard connection PST Warning! Terminal 4, 5, 6, 7, 8, 9, 10, and 11 should be connected using 24V DC only. Other voltages may damage the softstarter and the warranty may no longer be valid. 7. Check that the main and supply voltage corresponds to Power on Fault Protection the softstarter ratings. U= 0% I=0.0A 8. Switch on the supply voltage. Menu 9. The green "Power on" LED is on and the LCD shall appear as in Figure 3. Figure 3: Top level 1SFC132003M0201 17 Chapter 2 Quickstart 2:2 Configuration Application Setting 1. Enter the Application Setting by pressing left selection key Select Back twice. Press Select using the left selection key. Figure 4. Figure 4: Application setting menu 2. Select the appropriate type of load using navigation keys. Centrifugal Pump Figure 5. Store Set Back 3. Press Store Set and Next to continue or Back to previous Figure 5: Centrifugal pump parameter using the selection keys. Figure 6. Centrifugal Pump 4. Set the Setting Ie using the navigation keys. Next Back In Line connected = rated motor current Figure 6: Centrifugal pump stored inside Delta connected = 58% ( 1 ⁄ ( 3 ) ) of the rated motor Icurrent. Figure 7. Setting Ie 99.0A Store 5. Press Store and Next to continue or Back to previous parameter using the selection keys. Figure 8. Figure 7: Setting Ie 6. Set the required overload class using the navigation keys. Setting Ie 99.0A Figure 9. Next Back Figure 8: Setting Ie stored 7. Press Store and Next to continue or Back to previous parameter using the selection keys. Figure 10. OL Class 10 Store 8. If an external by-pass contactor is used set Ext ByPass to Yes using the navigation keys. (PST30...300 only). Figure 9: OL Class Figure 11. OL Class 10 9. Press Store and Next to continue or Back to return to pre- Next Back vious parameter using the selection keys. Figure 12. Figure 10: OL class stored 10.Select Yes if ready or Tune Set if start/stop mode, ramp Ext ByPass No types, initial/end voltage, current limits etc. needs to be adjusted using selection keys. Figure 13. Store Figure 11: External Bypass 11. To change presentation language, see section 7:2.5. Ext ByPass No Next Back 2:3 Start of the motor Figure 12: External Bypass stored 1. Switch on the main voltage. Ready? 2. Give start command to the softstarter. Yes Tune Set (To start the softstarter from the keypad, enter the LOCAL CONTROL menu, select Start/Stop, and press Start. The Figure 13: Ready / Tune Set motor must be stopped before leaving this menu.) 18 1SFC132003M0201  Description Chapter 3 Description Overview........................................................................................................... 21 Functions.......................................................................................................... 22 Markings and connections................................................................................ 24 Type designation............................................................................................... 25 Industrial IT.................................................................................................................................... 25 Environmental influence.................................................................................... 26 Specifications.................................................................................................... 26 Technical data................................................................................................... 27 General........................................................................................................ 27 Semi-conductor fuses.................................................................................. 27 Softstarter types........................................................................................... 28 Weights........................................................................................................ 30 UL information.............................................................................................. 30 Dimensions.................................................................................................. 31 1SFC132003M0201 19 Description 20 1SFC132003M0201  Chapter 3 Description Chapter 3 Description This chapter describes the softstarter in general, specifications as well as available accessories and spare parts. 3:1 Overview The PST softstarter is a microprocessor-based softstarter designed with the latest technology for soft start and soft stop of squirrel cage motors. The softstarter has several advanced motor protection features as standard. The softstarter is designed to be used with or without a by- pass contactor except for the larger sizes, PSTB370...1050 where the by-pass contactor is integrated. In an emergency case, it is possible to start the motor DOL with this contactor (mind the ratings). The keypad on the front is designed to be as user-friendly as possible, with a clear text display. It is possible to choose between 13 user languages. The softstarter can be controlled in four ways: Hardware inputs control Keypad control (local) Fieldbus communication interface External keypad (option) The integrated fans for cooling are operated only during ramping (start/stop) and when the temperature of the heat sink is too high. The temperature is monitored by a thermistor. Only one type of control method can be enabled simultaneously. Default selection is hardware inputs control. Keypad control has the highest priority and overrides the other control methods. 1SFC132003M0201 21 Chapter 3 Description 3:2 Functions The PST softstarter has several integrated protection and warning functions. Almost any type of fault can also be detected and displayed. All available protections, warnings, and fault indications are listed below. Start/Stop functions Start ramp Stop ramp (soft stop) Initial voltage End voltage Step down voltage Current limit Kick Start Extended start range Extended stop range Sequence start Torque control Protection functions Motor overload protection Locked rotor protection Motor underload protection High current protection Phase imbalance protection Phase reversal protection Thyristor overload protection PTC input for motor protection Warning functions High current warning Low current warning Motor overload warning Thyristor overload warning 22 1SFC132003M0201  Chapter 3 Description Fault Supervision functions Phase loss Fieldbus communication Frequency out of range Heat sink over-temperature Thyristor short circuit By-pass doesn’t open By-pass doesn’t close Connection fault Non conducting thyristor Line side fault Kick-current fault Internal softstarter fault Other functions Jog Real time clock Event log Keypad password 1SFC132003M0201 23 Chapter 3 Description 3:3 Markings and connections Line side connection By-pass connection (PST30...300 only) Supply voltage Us Terminal marking of control circuits 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 L N 24 V 100-250V 50/60 Hz Stop Start In0 In1 Vc Vn Vp Vp K4 K5 K6 Green Red Yellow Symbol for Torque control Display Keypad Terminal marking of main circuit 1L1 B1 3L2 B2 5L3 B3 Order code 2T1 4T2 6T3 1SFA 894 007 R1002 Made in Sweden Fieldbus connection IEC 947-4-2 72: AC-53a: 8-1.6: 80-6 Technical data Us: 100-250V AC/DC Ue: 220-230 380-400 500 V Ie: 37-72A In line 18,5 37 45 kW according to IEC UL 508 Overload Capacity 115% of Continuous 947-4-2 Uc: 100-250V AC/DC Ue 208 220-240 440-480 V LISTED IND. CONT. EQ FLA: 37-68A In line 20 20 50 Hp 7F39 Fuse 250A TYPOWER ZILOX CAUTION Max short circuit current 65kA at 480V Wire 1-8 Al Cu 75C only, 35lb-in Analogue Out/PTC Keypad 23 24 Fieldbus 1SFC132035F0001 Technical data according to UL 508 Us : 10 Ie: 0-2 37-72 50V A AC /D UL C Uc 508 Ue : : 10 In lin 0-2 Ov 220-2 FL 50V erloa e A: 30 37-68 AC/D d Ca 18,5 C 380-4 CAU A pacit 00 TIO Ue y 11 37 5% 500 N Fu of Co Analog Out/PTC connection In lin Mase 25 e 208 ntinu 45 V x sh 0A ous ort TYPO 220-2 kW circu WE 20 it cu R 40 rre ZILOX 20 440-4 nt 65 80 kA LIST External keypad Ke at 48 50 V IND. ED ypad 0V CO 7F39 Hp NT An alo. EQ gu. 23 e Ou t/P 24 TC connection Wi re 1-8 Al Cu 75C on ly, 35lb- Fiel Serial number in dbus 1S 16 01 00 10 12 30 34 56 20 78 91 12 01 11 21 3 3 Motor side connection Figure 1: Markings and connections 24 1SFC132003M0201  Chapter 3 Description 3:4 Type designation PSTB370-600-70 } } } } } Supply Voltage 70 = 100 - 250 V 50/60 Hz Main Voltage 600 = 208 - 600V 50/60 Hz 690 = 400 - 690V 50/60 Hz Current rating 370 = 370A 720 = 720A etc. By-pass contactor B = integrated (No marking = non integrated) Softstarter range 3:5 Industrial IT Thanks to ABB's broad program of product standardization, today's Industrial IT components are - whether they are products or systems, hardware or software - the building blocks of larger solutions, incorporating functionalities that will allow seamless interactions in real-time automation and information systems. At the product level, ABB's Industrial IT enabled symbol ensures that all the products can intercorporate perfectly. All product information pertaining to these products is available TM in electronic format, based on Aspect Object technology. The Industrial IT commitment from ABB ensures that every product is equipped with the tools necessary to install, operate, and maintain it efficiently throughout the product’s life cycle. The PST softstarters is an Industrial IT enabled product. Documentation such as brochures, catalogs, certificates, and drawings included can be found at www.abb.com/lowvoltage. 1SFC132003M0201 25 Chapter 3 Description 3:6 Environmental influence The product is designed to minimize the environmental affects during manufacturing and use of the product. Most of the materials used, are of recycle type and shall be handled and recycled according to existing laws. Further information regarding used material and recycling of the product can be found at: www.abb.com/lowvoltage 3:7 Specifications Degree of protection IP 10 for PST30...72 (Main circuit) IP 00 for PST85...1050 Operating position Vertical at ± 10° Ambient temperature Storage: -25 °C to +70 °C (-13 °F to 158 °F) Operation: 0 °C to +40 °C (32 °F to 104 °F without derating +40 °C to +50 °C (104 °F to 122 °F) with derating 0.8% / °C (0.8%/ 33.8°F) Altitude 1000 m (3281 ft.) above sea level without derating 1000 - 4000 m (3281 - 13123 ft.) with derating 0.007% /m Pollution degree 3 Relative humidity 5 - 95% (non condensing) Standards IEC 60947-1 IEC 60947-4-2 EN 60947-1 EN 60947-4-2 Standards UL UL508 PTC input IEC 60947-8 Mark A detectors DIN 44081 and DIN 44082 Marine approvals Contact your ABB sales office 26 1SFC132003M0201  Chapter 3 Description 3:8 Technical data 3:8.1 General General data Rated insulation voltage, Ui 690 V Rated operational voltage, Ue 208 - 600 V / 400 - 690 V Rated supply voltage, Us 100 - 250 V 50/60 Hz Rated frequency 50 / 60 Hz Voltage tolerances +10% to -15% Frequency tolerances ± 5% Rated impulse withstand voltage 2 kV Number of controlled phases 3 Programmable inputs 24 V DC, 10mA Output relays 250 V AC, Ith = 5A, Ie = 1.5A (AC-15) Back-up battery D20mm Lithium 3V CR2032 PTC input 2825 ohm ± 20% switch off resistance 1200 ohm ± 20% switch on resistance Cooling system Fan Recommended fuse 6A Delayed supply circuit MCB use C characteristics Service factor 115% (100% for PSTB1050) Communication protocols AS-Interface / DeviceNet / Profibus DP / Modbus 3:8.2 Semi-conductor fuses Softstarter type, 600 V Bussmann fuses Holders and 690 V A Type PST30 80 170M1366 170H1007 PST37 125 170M1368 170H1007 PST44 160 170M1369 170H1007 PST50 160 170M1369 170H1007 PST60 200 170M1370 170H1007 PST72 250 170M1371 170H1007 PST85 315 170M1372 170H1007 PST105 400 170M3019 170H3004 PST142 450 170M3020 170H3004 PST175 500 170M3021 170H3004 PST210 630 170M5012 170H3004 PST250 700 170M5013 170H3004 PST300 900 170M5015 170H3004 PSTB370 700 170M5013 170H3004 1SFC132003M0201 27 Chapter 3 Description Softstarter type, 600 V Bussmann fuses Holders and 690 V A Type PSTB470 900 170M5015 170H3004 PSTB570 900 170M5015 170H3004 PSTB720 1250 170M5018 170H3004 PSTB840 1500 170M6018 170H3004 PSTB1050 xxx-600-70 1800 170M6020 170H3004 PSTB1050 xxx-690-70 1600 170M6019 170H3004 3:8.3 Softstarter types Type PST30 PST37 PST44 PST50 Connection type Line Delta Line Delta Line Delta Line Delta Rated current Ie (A) 30 52 37 64 44 76 50 85 Motor size 380 - 415V (kW) 15 30 18.5 30 22 37 25 45 Motor size 480V (hp) 20 30 25 40 30 50 40 60 Motor size 600V (hp) 25 40 30 50 40 60 50 75 AC-3 rating built in by-pass 400V (A) - - - - Power loss at rated current (W) 100 120 140 160 Power supply requirements (VA) 5 5 5 5 Type PST60 PST72 PST85 PST105 Connection type Line Delta Line Delta Line Delta Line Delta Rated current Ie (A) 60 105 72 124 85 147 105 181 Motor size 380 - 415V (kW) 30 55 37 59 45 75 55 90 Motor size 480V (hp) (40) (60) 50 75 60 100 75 125 Motor size 600V (hp) (50) (75) 60 100 75 125 100 150 AC-3 rating built in by-pass 400V (A) - - - - Power loss at rated current (W) 190 230 270 325 Power supply requirements (VA) 5 5 10 10 28 1SFC132003M0201  Chapter 3 Description Type PST142 PST175 PST210 PST250 Connection type Line Delta Line Delta Line Delta Line Delta Rated current Ie (A) 142 245 175 300 210 360 250 430 Motor size 380 - 415V (kW) 75 132 90 160 110 184 132 220 Motor size 480V (hp) 100 150 125 200 150 250 200 300 Motor size 600V (hp) 125 200 150 250 200 300 250 350 AC-3 rating built in by-pass 400V (A) - - - - Power loss at rated current (W) 435 540 645 765 Power supply requirements (VA) 10 15 15 15 Type PST300 PSTB370 PSTB470 PSTB570 Connection type Line Delta Line Delta Line Delta Line Delta Rated current Ie (A) 300 515 370 640 470 814 570 987 Motor size 380 - 415V (kW) 160 257 200 355 250 450 315 475 Motor size 480V (hp) 250 400 300 500 400 600 500 700 Motor size 600V (hp) 300 500 350 600 500 700 600 800 Contactor type - AF300 AF300 AF460 AC-3 rating built in by-pass 400V (A) - 305 305 460 Power loss at rated current (W) 920 90 110 105 Power supply requirements (VA) / pull in (VA) 15 20/480 20/480 25/900 Type PSTB720 PSTB840 PSTB1050 Connection type Line Delta Line Delta Line Delta Rated current Ie (A) 720 1247 840 1455 1050 1810 Motor size 380 - 415V (kW) 400 670 450 780 560 875 Motor size 480V (hp) 600 1000 700 1200 900 1500 Motor size 600V (hp) 700 1200 800 1500 1000 1800 Contactor type AF580 AF750 AF750 AC-3 rating built in by-pass 400V (A) 580 750 750 Power loss at rated current (W) 110 170 170 Power supply requirements (VA) / pull in (VA) 25/860 25/860 25/860 1SFC132003M0201 29 Chapter 3 Description 3:8.4 Weights Type Weight in kg Weight in lbs PST30...50 4.8 10.6 PST60...72 5.0 11.0 PST85 11.2 24.7 PST105...142 13.0 28.7 PST175...210 21.5 47.4 PST250...300 23.0 50.7 PST370...470 31.0 68.3 PSTB570 52.0 114.6 PSTB720 55.0 121.3 PSTB840...1050 60.0 132.3 3:8.5 UL information Equipment suitable for use in a circuit with maximum available fault current as shown when protected by devices indicated. Suitable for use on a circuit capable of delivering not more than 1) rms symmetrical Amperes, 2) Volts maximum when protected by 3) class fuse or by a circuit breaker having an interrupting rating not less than 4) rms symmetrical Amperes, 2) Volts maximum. Softstarter short circuit rating Model Rating (kA) Max V Fuse (A) MCCB (A) 1) 2) 3) 4) PST30...142 10 600 Any UL-listed Any UL-listed PST175...300 18 600 Any UL-listed Any UL-listed PSTB370...570 30 600 Any UL-listed Any UL-listed PSTB720 42 600 1200/L 1200 PSTB840 42 600 1200/L 1200 PSTB1050 85 480 -- 1200 PSTB1050 85 600 1200/L -- PSTB1050 42 600 -- 1200 PST30...300 65 600 TYPOWER -- PSTB370...1050 ZILO **) **) Fuses size per softstarter - please see table in Chapter 3.8.2 - Semiconductor fuses. 30 1SFC132003M0201  Chapter 3 Description 3:8.6 Dimensions PST30...72 1SFC132038F0001 Figure 2: Dimensions PST30...72 (mm) (1 mm = 0.0394 in) PST85...142 1SFC132039F0001 Figure 3: Dimensions PST85...142 (mm) (1 mm = 0.0394 in) 1SFC132003M0201 31 Chapter 3 Description PST85...142 with marine pack 12 64,5 1SFC132131F0201 1SFC132130F0201 390 251 270 7 52,5 46,5 155 46,5 262 Figure 4: Dimensions PST85..142 with marine kit (mm) (1 mm = 0.0394 in) PST175...300 12 1SFC132040F0001 7 Figure 5: Dimensions PST175..300 (mm) (1 mm = 0.0394 in) 32 1SFC132003M0201  Chapter 3 Description PSTB370...470 1SFC132041F0001 Figure 6: Dimensions PSTB370...470 (mm) (1 mm = 0.0394 in) PSTB570...1050 1SFC132042F0001 243 162 Figure 7: Dimensions PSTB570...1050 (mm) (1 mm = 0.0394 in) 1SFC132003M0201 33 Chapter 3 Description 34 1SFC132003M0201  Mounting Chapter 4 Mounting Receiving, unpacking and checking.................................................................. 37 Intermediate storage.................................................................................... 37 Mounting........................................................................................................... 37 Handling when mounting............................................................................. 37 Requirements............................................................................................... 38 Minimum distance to wall/front..................................................................... 38 Minimum enclosure sizes............................................................................. 39 Addings for marine applications................................................................... 39 1SFC132003M0201 35 Mounting 36 1SFC132003M0201  Chapter 4 Mounting Chapter 4 Mounting This chapter describes instructions on how to receive the softstarter and how to mount it in a proper way. 4:1 Receiving, unpacking and checking Check that the package is turned with the correct side up, figure 1. Check for transport damages. Remove the transport casing. Visually inspect the softstarter. Check that the serial number corresponds with the deliv- ery documents. Check that all items are included, according to the deliv- ery note. 1SFC132043F0001 Check the softstarter as well as the package. If you find any damages, please contact the transport company or Figure 1: Package the supplier immediately. 4:1.1 Intermediate storage Until the softstarter is mounted it should be stored in its package. 4:2 Mounting 4:2.1 Handling when mounting The softstarter is available in five physical sizes. The models PST30 to PST300 can be taken out of the packages and be mounted without lifting equipment. For mounting of models PSTB370 to PSTB1050, lifting equipment is recommended due to the weight. See Chapter 3 “Description”, for weights. Warning! Do not lift the softstarter in the connection bars, since it may cause damage to the product. 1SFC132003M0201 37 Chapter 4 Mounting 4:2.2 Requirements See Chapter 3 “Description” for environmental requirements. 4:2.3 Minimum distance to wall/front To have a suitable cooling, the softstarter has to be mounted vertically, and in such a way that the airways are not blocked, see figure 2. 1SFC132044F0001 Follow the minimum distances to wall/front, figure 2 and the table below. The values are minimum distances. Softstarter type A (mm) B (mm) C (mm) Figure 2: Airways PST30...72 100 10 20 PST85...300 100 10 20 PST175...300 100 10 20 A PSTB370...470 150 15 20 PSTB570...1050 150 15 20 (1mm = 0.0394 in) B B A C 1SFC132045F0001 Figure 2: Minimum distances, wall/front 38 1SFC132003M0201  Chapter 4 Mounting 4:2.4 Minimum enclosure sizes In applications where the softstarter is installed in an enclosure, the following minimum enclosure sizes and fan capacities are recommended. Minimum enclosure dimensions Softstarter type W H D Fan capacity PST30...72 300 400 250 42 m3/h PST85...142 400 500 300 95 m3/h PST175...300 500 600 300 210 m3/h PSTB370...470 600 600 400 210 m3/h PSTB570...1050 750 900 400 210 m3/h (1mm = 0.0394 in) Dimensions and drilling plan See Chapter 3 “Description”. 4:2.5 Addings for marine applications In order to be used in marine applications, the softstarter has to be installed in a sheet steel enclosure. For the allowed dimensions, see chapter 4:2.4. For softstarters PST85...142 use the Marine kit 1SFA899004R1000. 1SFC132003M0201 39 Chapter 4 Mounting 40 1SFC132003M0201  Connection Chapter 5 Connection General............................................................................................................. 43 Electrical connection......................................................................................... 43 Main circuit................................................................................................... 43 External By-Pass contactor..................................................................... 45 Protective earthing.................................................................................. 45 Supply voltage and control circuit................................................................ 47 Supply voltage, terminals 1 and 2........................................................... 47 Earthing, terminal 3................................................................................. 47 Start and Stop, terminals 4, 5, 8, 9, 10, 11............................................. 48 Programmable inputs, terminals 6 and 7................................................ 50 Programmable output relay K4, terminals 12, 13 and 14........................ 52 Programmable output relay K5, terminals 15, 16 and 17........................ 52 Programmable output relay K6, terminals 18, 19 and 20........................ 53 PTC input................................................................................................ 53 Analog output.......................................................................................... 54 Emergency closing of contactor (PSTB370...1050 only)............................. 54 Connection of communication devices (optional).............................................. 56 Fieldbus communication.............................................................................. 56 External keypad........................................................................................... 57 Transferring of parameters.......................................................................... 58 Uploading of parameters........................................................................ 58 Downloading of parameters.................................................................... 58 Technical data........................................................................................ 59 1SFC132003M0201 41 Connection 42 1SFC132003M0201  Chapter 5 Connection Chapter 5 Connection This chapter describes the electrical connections as well as connections for communication devices that have to be made before you can use the softstarter. 5:1 General Caution! All wiring and connection must be carried out by a qualified electrician, and in accordance with installation standards and safety regulations. For quickly minimized connection, see Chapter 2 “Quickstart” 5:2 Electrical connection 5:2.1 Main circuit Softstarters PST30...PSTB1050 can be connected both “In Line”, see Figure 1, and “Inside Delta”, see Figure 2. PST30... PSTB1050 PST30... PSTB1050 1SFC132047F0001 1SFC132046F0001 Figure 1: In Line connection Figure 2: Inside Delta connection Connect the line side to terminals 1L1, 3L2, 5L3. Connect the motor to terminals 2T1, 4T2, 6T3 on the motor side. The terminal marking is printed on the front label. Tightening torques and cable thickness, see Figure 6. 1SFC132003M0201 43 Chapter 5 Connection When used for marine applications, please use standard installation cables with concentric conductors for earth. This earth conductor shall be 360 degree connected to earth in the cable glands or in the near of the gland. Warning! Capacitors for power factor compensation are not allowed in between the softstarter and the motor, since this can cause current peaks which can burn the thyristors in the softstarter. If such capacitors are to be used, they should be connected on the line side of the softstarter. 5L3 3L2 1L1 Line side 20 1SFC132048F0001 19 18 17 K6 16 15 1S K5 FA 14 IEC 894 00 13 Us: 947- 7 12 Ie: 100 -25 4-2 R100 11 37- 72A 0V AC 2 K4 UL /DC 10 Vp 508 72: AC Ue: Ma 9 Uc: 100 In line -53a de in 8 Vp FLA -25 : 37- 0V AC Ove rloa 220 -23 18, 0 380 : 8- Sw ed en 7 Vn CA 68A UT /DC d Cap 5 -40 1.6: 6 acit Vc ION Ue y 115 37 0 80-6 5 In1 Fus Ma e 250 In line