Industrial Engineering Syllabus PDF

Program : Diploma in Mechanical Engineering / Tool and Die Engineering / Manufacturing Technology Course Code : 4024 Course Title: Industrial Engineering Semester : 4 Credits: No Credit Course Category: Program Core Perio...

Program : Diploma in Mechanical Engineering / Tool and Die Engineering / Manufacturing Technology Course Code : 4024 Course Title: Industrial Engineering Semester : 4 Credits: No Credit Course Category: Program Core Periods per week: 3 (L:3, T:0, P:0) Periods per semester: 45 Course Objectives:  To introduce the basic role of an industrial engineer starting from the production planning to the costing.  To have systematic and comprehensive understanding on various aspects related with industrial engineering such as plant location and plant layout, production planning and control, scheduling, forecasting, statistical quality control, total quality management, work study, method study and work measurement etc and its relevance in the industrial environment Course Prerequisites: Course Topic Course name Semester code Knowledge of basic Mathematics Mathematics I&II 1&2 Course Outcomes: On completion of the course, the student will be able to: Duration COn Description Cognitive Level (Hours) Describe the functions of PPC, different types of CO1 11 Understanding plant layout and plant maintenance Apply method study and work measurement CO2 10 Applying techniques in job standardization. Interpret the control charts used in quality CO3 12 Applying control. Explain the risks involved in acceptance CO4 sampling, components of selling price of a 10 Applying product and the depreciation of assets. Series Test 2 CO-PO Mapping: Course PO1 PO2 PO3 PO4 PO5 PO6 PO7 Outcomes CO1 2 CO2 2 2 CO3 3 3 CO4 3 3 3-Strongly mapped, 2-Moderately mapped, 1-Weakly mapped Course Outline: Module Duration Description Cognitive Level outcomes (Hours) Describe the functions of PPC, different types of plant layout and plant CO1 maintenance Recognize the functions of Production M1.01 4 Understanding Planning and Control List factors affecting the site selection for M1.02 1 Remembering industry Classify Plant location, Plant layout and M1.03 3 Understanding Production Process Explain the material handling system in an M1.04 1 Remembering industry Recognize the importance of plant M1.05 2 Understand maintenance Contents Production Planning and Control (PPC): Introduction to functions of PPC- Forecasting – Definition and Methods; Routing – Definition and Procedure; Scheduling – Definition factors affecting scheduling- Gantt chart; Dispatching – Definition and orders in dispatching. Concept of production and productivity, Methods for improving productivity Types of Production: Mass Production, Batch Production and Job Order Production. Plant Engineering: Factors for Selection of site of industry; Plant layout; Types; Process; Product, Fixed position, Combination layout; Principles of Material handling equipment; Types of material handling equipments – AGV, forklift truck, cranes, conveyor, hoist (Introduction only) Plant maintenance: Importance; Bathtub curve; Planned and Condition based maintenance; Break down maintenance; Preventive maintenance, Predictive maintenance and Scheduled maintenance Apply method study and work measurement techniques in job CO2 standardization. M2.01 Recognize the need for work study 1 Understanding State the method study and time study M2.02 2 Remembering procedure  Describe the symbols and charts for method M2.03 3 Understanding study Calculate standard time for jobs with few M2.04 4 Applying elements Series Test 1 1 Work Study: Definition Method Study: Definition; Objectives; Basic procedure for conduct of Method study; Tools used; Operation process chart; Flow process chart; Two handed process chart; Man, Machine chart; String diagram and flow diagram. Therbligs – Symbols, SIMO chart. Work Measurement: Definition; Basic procedure in making a time study; Employees rating factor; Application of time allowances: Rest, Personal, Process, Special and Policy allowances; Calculation of standard time; Numerical Problems; CO3 Interpret the control charts used in quality control Describe quality control and classify the M3.01 2 Understanding inspection process Use the Statistical concept to measure central M3.02 4 Applying tendency and dispersion Sketch the proper control chart for variables M3.03 6 Applying and attributes Contents Quality Control: Definition; Objectives; QC Process -Types of Inspection- First piece, Floor and Centralized Inspection; Advantages and Disadvantages; Statistical Quality Control (SQC): Definition, Normal distribution. Measure of central tendency and dispersion- Mean, Median, Mode, Standard Deviation, Variance- numerical problems Variables; Attributes; Normal Curve; Uses of X-bar, R, p and c charts; Simple problems Explain the risks involved in acceptance sampling, components of selling CO4 price of a product and the depreciation of assets. M4.01 Describe the Operating Characteristics curve 2 Understanding Explain the Principal Constituents in M4.02 1 Understanding Estimating M4.03 Calculate Selling price of a product 4 Applying Calculate the Depreciation using different M4.04 3 Applying methods Series Test II 1  Acceptance Sampling: Operating Characteristics curve- Terms in acceptance sampling O.C curve for Ideal plan and General plan; sampling plan- single, double, multiple sampling plan Estimating: objectives-Principal Constituents of project estimate Costing: objectives - -elements of cost -material cost, labour cost, expenses -Direct Cost; Indirect Cost; overheads-types of Overhead; cost structure- Prime Cost; Factory Cost; Office Cost; Selling Price of a product; Numerical Problems; Comparison Between Estimating and Costing Depreciation: Definition; Causes; Methods: Straight line, Sinking fund, Diminishing Balance Method, Annuity method, Sum of the years digit method; Numerical Problems. Text / Reference: T/R Book Title/Author T1 M. Mahajan, Statistical Quality Control. Dhanpat Rai Publishing Co Pvt Ltd. O.P. Khanna, Industrial Engineering and Management, Revised Edition, New T2 Delhi: Dhanpat Rai Publications (P) Ltd. R1 R. Keith Mobley, Maintenance Fundamentals. 2nd Edition. Elsevier. Online resources: Sl.No Website Link 1 https://nptel.ac.in/courses/112/107/112107142/ 2 https://onlinecourses.swayam2.ac.in/nou20_cs07/preview