Checkweigher Machine Instructions PDF

Steps ===== 1. Setting-up the Checkweigher Machine (ISHIDA) 1. Reset product counter 2. Press "Print" button 3. Press "Enter" button. Wait for the confirmation 4. Press "Exit" 2. Setting Standard, Over and Under Weight parameters 5. Press "Set-up" 6. Go to Pre...

Steps ===== 1. Setting-up the Checkweigher Machine (ISHIDA) 1. Reset product counter 2. Press "Print" button 3. Press "Enter" button. Wait for the confirmation 4. Press "Exit" 2. Setting Standard, Over and Under Weight parameters 5. Press "Set-up" 6. Go to Preset and Press "Select Item" 7. Enter Preset Number of the Running SKU. Press "Enter" 3. Press "0" button to start zero adjustment 4. Press the green "start" button to run the machine. Before Operation +-----------------------------------------------------------------------+ | 9. Follow GMP | +=======================================================================+ | 1. Wearing of required PPE (safety shoes, hairnet) | +-----------------------------------------------------------------------+ | 2. Preparation of checklist | | | | a. *Case Packing / Checkweigher Monitoring Form | | (QMS-PRN-B-F-1002)* | +-----------------------------------------------------------------------+ | 3. Check the status of the machine | +-----------------------------------------------------------------------+ | 4. Open the air supply valve | +-----------------------------------------------------------------------+ | 5. Power on the machine | +-----------------------------------------------------------------------+ | 6. Reset the counter | +-----------------------------------------------------------------------+ | 7. Check the required parameter setting based on product run | +-----------------------------------------------------------------------+ | 8. Coordinate with maintenance team or line supervisor for the | | correct setting | +-----------------------------------------------------------------------+ During Operation +-----------------------------------------------------------------------+ | 3. Perform hourly monitoring of the machine based on Case Packing | | Machine Checklist. | +=======================================================================+ | 1. Report to the line supervisor for any observation noted for | | necessary action. | +-----------------------------------------------------------------------+ | 2. If continuous rejection of cased products happens, ask for | | maintenance for the adjustment of the parameters of the machine. | | Note the changes in parameters done in the case packing | | checklist. | +-----------------------------------------------------------------------+ After Operation +-----------------------------------------------------------------------+ | 7. If 12 hour operation, just turn off the machine | +=======================================================================+ | 1. Record the data collected during operation | +-----------------------------------------------------------------------+ | 2. Clean and clear the work area | +-----------------------------------------------------------------------+ | 3. Turn off air supply valve | +-----------------------------------------------------------------------+ | 4. And submit accomplished checklist to Line supervisor | +-----------------------------------------------------------------------+ | 5. If 24 hour operation, perform cleaning | +-----------------------------------------------------------------------+ | 6. Relay any issues encountered to next shift operator also the Line | | Supervisor | +-----------------------------------------------------------------------+ Cleaning Procedure +-----------------------------------------------------------------------+ | 5. Preparation of cleaning rags | +=======================================================================+ | 1. Case packer operator shall check if the photoelectric-cell | | (sensors), reflector, and the control panel in the check weighing | | are clean and free from foreign matter | +-----------------------------------------------------------------------+ | 2. Wipe the sensors and monitor using the cleaning rags. | +-----------------------------------------------------------------------+ | 3. Return the cleaning materials used after cleaning. | +-----------------------------------------------------------------------+ | 4. Inform the line supervisor and line maintenance if there are any | | repairs needed. | +-----------------------------------------------------------------------+