CCW-RS-2**W Multihead Computer Weigher Instruction Manual PDF

PN : 116 - 9801 - 06 MULTIHEAD TYPE COMPUTER WEIGHER CCW-RS-2**W INSTRUCTION MANUAL WARNING Do not carry out installation, operation, service, or maintenance until thoroughly understanding the contents of this manual. Keep this man...

PN : 116 - 9801 - 06 MULTIHEAD TYPE COMPUTER WEIGHER CCW-RS-2**W INSTRUCTION MANUAL WARNING Do not carry out installation, operation, service, or maintenance until thoroughly understanding the contents of this manual. Keep this manual available at all times for installation, operation, service, and maintenance.  Cautionary Items on Software Thank you for purchasing the product. This product is equipped with a special software program to meet user’s demands flexibly and promptly. The following contents are to ask the software users for their understandings and the precautions for use. This software is divided into two main branches: (1) Application Program (2) OS (Operation System) Actual operations (such as key input and print) are executed by following the established procedures on the Application Program (1), which is a proprietary program ISHIDA CO., LTD. designed. The OS (2) has a role to perform the basic function (such as data management) when executing the Application Program. The OS, unlike the Application Program, does not have to be exclusive to each product; rather it can be commonly used to different products. For this reason, a commonly used OS is effective, and ISHIDA CO., LTD. use Windows XP Embedded. The following points need to be noted: 1. Do not copy or transfer (use on other devices) Windows XP Embedded. 2. Do not perform reverse engineering, reverse compiling, reverse assembling, or other translations on Win- dows XP Embedded. 3. Windows XP Embedded is protected by copyright. Users are licensed to use it, which does not mean that the copyright is transferred to users. 4. ISHIDA CO., LTD. are responsible for the all warranties including the warranty of merchantability and the warranty of fitness for special purpose in the use of Windows XP Embedded. Microsoft Corporation is not liable to any responsibility. In case that the above four contents are not understood/accepted or followed, ISHIDA CO., LTD. may have to ask to stop using the product. The actual OS is built in the weigher. Therefore, the above four items are not to be infringed unless the product is disassembled. *Windows is a registered trademark of Microsoft Corporation.  IMPORTANT CONSIDERATIONS IMPORTANT INFORMATION WARNING When performing installation, maintenance or inspection of the device, read this manual thoroughly. Be aware of the possible danger of the device and perform operation by following the instructions in this manual. 1. It is impossible to predict and fully list in an instruction manual all the possible danger which may arise by using this equipment. When operating the equipment or performing operations in any way not specifically described in this manual, please contact the Ishida customer support. Safety countermeasures not specifically described in this manual or indicated on the machine itself should be carefully considered and implemented before installing the device or performing any operation, service, or maintenance procedures. 2. Ishida Co., Ltd. holds the copyright of this manual and the copyright law protects all information contained herein. Any disclosure to third parties or unauthorized copying of the information contained herein is not permitted without prior written approval from Ishida Co., Ltd. 3. Although this manual has been carefully edited, if there are any mistakes or if you have any questions, please check the machine type (model) and machine identification and contact your distributor or Ishida customer support. The model and machine identification are indicated on the device plate attached to the device. 4. The information contained herein may be changed without prior notice. Device Plate (1) IMPORTANT CONSIDERATIONS (2)  WARRANTY CONDITIONS WARRANTY CONDITIONS 1. Ishida Co., Ltd. only assumes responsibility for repairing or replacing components which are deemed to be defective due to improper materials or manufacturing. The measures to be taken for defects with uncertain cause shall be decided by mutual consultation between both parties. For detailed warranty information, refer to the warranty statement included with the device. 2. Ishida assumes no responsibility for direct or indirect damage or lost income caused by unforeseeable operational procedures in any improper way or unauthorized modification to the device. 3. The warranty period is stated in the warranty statement. (3) HOW TO USE THIS MANUAL OBJECTIVES AND ORGANIZATION OF THIS MANUAL 1. Purpose of this manual This manual is designed to provide users with information about the operation, maintenance, inspection, and installation of the Ishida CCW-RS series circular multihead type computer weigher. 2. How to use this manual and how this manual is organized Chapters 1 through 4 contain basic information such as safety consideration, structure, and the operation of this device. From chapters 5 and on, more technical information is presented, such as detailed description of the device functions, including various data settings, and maintenance and inspection procedures. In order to acquire information which is necessary for your service, personnel involved in daily production using this device should read the early chapters, and personnel involved in management of the production line or maintenance of the device should read all chapters thoroughly. The organization of this manual, the contents of each chapter, and the intended readers are described in the table below. All personnel involved in operations with the equipment should select the required information to make effective use of this manual. Note The definition for each intended reader described in the table below is as follows: Operator: Personnel who perform basic operations during daily production with the production line (i.e., operator level operations). Do not perform any work in this manual that is targeted to any personnel other than Operators. System administrator: Personnel who, in addition to the operator level operations, perform registration for weighing and adjustment operations (i.e., administrator level operations). Do not perform any work in this manual that is targeted to maintenance engineers or Ishida service engineers. Maintenance engineer: Personnel with specialized knowledge about the equipment who perform maintenance or inspection of the equipment (i.e. installation level operations). Do not perform any work in this manual that is targeted to Ishida service engineers. Ishida Service Personnel who, in addition to the system engineer: administrator level operations, perform tuning when installing the equipment. Unless otherwise noted, there is no limitation in performing any operation described in this manual. (4)  HOW TO USE THIS MANUAL Chapter Contents Intention Intended reader 1 SAFETY Warning labels and their attached To ensure that the safety Owner of this device PRECAUTIONS locations maintenance and hazardous areas All users Precautions for the operation of protocols are thoroughly understood the device by the personnel dealing with this Proper use of the warning terms device. Read this chapter before using the device. 2 INTRODUCTION Usage, features, and specifications To understand the basic All users of the device components, outline, usage, Descriptions of the terms used in application range, and application this manual limit of the device. Components of the device and operation outline 3 OPERATING Description of the operation To understand and master the basic All users PANELS screen contents operation method and general General operation instruction for operation of the operation screen. the operation screen 4 OPERATING Outline of the production, To understand and master the basic Operators PROCEDURES preparation work, and actual procedures for daily production and System administrators procedures the basic adjustment procedures Basic adjustment procedures during production. during production 5 REGISTERING Screens for preset functions To understand and master the System administrators OF PRODUCTS procedures to set product data for weighing a new product. 6 FUNCTIONS OF Functions of each screen To understand the functions and Operators THE OPERATION operating procedures of each System administrators SCREENS operation screen, and understand and master the advanced operations. 7 USEFUL Advanced operations To understand and master the Operators FUNCTIONS functions of the advanced System managers operations. 8 OPTIONAL Count set weighing To understand and master the System administrators FUNCTIONS Parent and child weighing optional functions. 9 CLEANUP Cleaning procedures and cycle of To understand installation, removal, Operators PROCEDURES the components and cleaning procedures of the Maintenance engineers components in order to prevent foreign matter from entering the product and to maintain the hygiene of the device. 10 MAINTENANCE Daily inspection and periodical To understand the inspection and Operators AND inspectionn adjustment procedures for the Maintenance engineers INSPECTION Adjustment of components components in order to maintain the device in good condition and prevent loss of production. 11 CAUSES AND Error display and action To understand and master the System administrators ACTIONS FOR Malfunction of device, cause and handling method and action for the Maintenance engineers ERRORS AND action trouble experienced during FAILURES operation, in order to enhance the operating efficiency of the device. 12 INSTALLATION Installation conditions, To understand the appropriate Maintenance engineers transportation and lifting, and installation environment, safe Ishida service installation procedures transport and relocation of the engineers device, and secure installation procedures. 13 APPENDIX Board location of the electrical To provide reference information Maintenance engineers unit for repairing the device or replacing Ishida service Overall wiring diagram and block parts. engineers wiring diagram END OF THE Index To search necessary information All users MANUAL with a keyword used in this manual. (5) HOW TO USE THIS MANUAL 3. Illustrations and notations used in this manual Illustrations of the equipment The illustrations used to describe the operation procedures are drawn in the most general shapes. The actual equipment may differ slightly from the illustrations. Descriptions for key operations Most operations of the equipment are performed by touching the virtual keys displayed on the operation screen of the remote control unit. In this manual, the operations by touching these keys displayed on the screen are described as follows: Example: Press the [XXX] key. Notations used in this manual In this manual, the following notations are used in order to make understanding of the information easier. Notation Description Is used for imminent hazardous conditions that could cause death or DANGER serious injury, if not prevented. Is used for hazardous conditions that could cause death or serious WARNING injury, if not prevented. Is used for hazardous conditions that could cause light or moderate CAUTION injury, or that could damage equipment or devices, if not prevented. Is used for cautionary or important information to be noted or NOTE emphasized. Is used to indicate what you must not perform. TIP Is used to indicate what you must perform. Is used to indicate reference information for operations or information which helps understanding of the device. Is used to indicate sections to be referred to during operations. (6)  CCW-RS-2**W INSTRUCTION MANUAL Table of Contents GENERAL TABLE OF CONTENTS 1 SAFETY PRECAUTIONS 1.1 Summary................................................... 1-1 1.2 Warning Terms and Meaning................................... 1-2 1.3 General Precautions.......................................... 1-3 1.4 Special Precautions.......................................... 1-5 1.5 Warning Label............................................... 1-6 1.5.1 Warning Label Handling.......................................... 1-6 1.5.2 Attached Locations of Warning Labels............................... 1-6 1.6 Power Supply Shut Off and Indication........................... 1-7 2 INTRODUCTION 2.1 Summary................................................... 2-1 2.2 Intended Use of the Device.................................... 2-2 2.3 Features of the Device........................................ 2-2 2.4 Specifications of the Device................................... 2-3 2.4.1 Standard Specifications.......................................... 2-3 2.4.2 Outside Dimension.............................................. 2-3 2.4.3 Operation Environment........................................... 2-3 2.5 Term Description............................................. 2-4 2.6 Components of the Weigh Checker............................. 2-6 2.7 Operation Outline............................................ 2-8 3 OPERATING PANELS 3.1 Summary................................................... 3-1 3.2 Items and Functions of Remote Control Unit...................... 3-2 3.3 Operation Panel and Data Input................................. 3-3 3.3.1 Operation Panel................................................ 3-3 3.3.2 Data Input..................................................... 3-7 3.3.2.1 Inputting Figures............................................. 3-7 3.3.2.2 Inputting Alphanumeric Characters and Symbols.................... 3-9 3.3.3 Correcting Confirmed Contents................................... 3-10 1 CCW-RS-2**W INSTRUCTION MANUAL 4 OPERATION PROCEDURES 4.1 Summary................................................... 4-1 4.2 Emergency Stop and Restart................................... 4-2 4.3 Outline of the Production...................................... 4-3 4.4 Production Procedures....................................... 4-4 4.4.1 Pre-start Inspection............................................. 4-4 4.4.2 Air Pressure Adjustment (WP specification)............................ 4-5 4.4.3 Turning the Device Power Switch on................................. 4-6 4.4.4 Turning the Control Unit Power Switch on............................. 4-6 4.4.5 Preset Selection................................................. 4-7 4.4.6 Zero Adjustment................................................ 4-10 4.4.7 Starting the Production........................................... 4-14 4.4.8 Stopping the Production.......................................... 4-15 4.4.9 Discharging the Products......................................... 4-16 4.4.10 Turning the Device Power Switch off................................ 4-17 4.5 Display During the Operation................................. 4-18 4.5.1 [Combination] Screen........................................... 4-19 4.5.1.1 [Select Display] Pop-up Menu in [Combination] Screen.............. 4-21 4.6 Temporary Stop and Restart.................................. 4-23 4.6.1 Temporary Stopping............................................ 4-23 4.6.2 Restarting.................................................... 4-23 4.7 Outputting the Operational Status............................. 4-24 4.7.1 Every Combination Output....................................... 4-24 4.7.2 Current Total Output............................................ 4-25 4.8 Loading the Printer Paper (Printer-equipped models)............. 4-28 4.9 Handling Drive Unit.......................................... 4-30 5 REGISTERING OF PRODUCTS 5.1 Summary................................................... 5-1 5.2 Preset...................................................... 5-2 5.2.1 Registration Details............................................. 5-2 5.2.2 Outline of the Registration........................................ 5-4 5.2.3 Preset Procedures.............................................. 5-5 5.2.3.1 Setting the Product........................................... 5-5 5.2.3.2 Setting the Speed............................................ 5-7 5.2.3.3 Setting the Weight Value....................................... 5-8 5.3 Preset Management......................................... 5-12 6 Functions of Each Screen 6.1 Summary................................................... 6-1 2  CCW-RS-2**W INSTRUCTION MANUAL 6.2 Operation Keys and Operation Levels........................... 6-2 6.3 Upper Setting Bar............................................ 6-9 6.3.1 Language Selection............................................ 6-10 6.3.2 Operation Level Selection........................................ 6-11 6.3.2.1 Switching to [Operator] Level.................................. 6-12 6.3.2.2 Switching to [Site Engineer] Level............................... 6-13 6.3.2.3 Switching to [Installation] Level................................. 6-14 6.3.3 [Control Panel] Screen.......................................... 6-15 6.3.3.1 [Screen Control] Tab Screen................................... 6-16 6.3.3.2 [Password Set/LangSlct Set] Tab Screen......................... 6-17 6.3.3.3 [Destination ID] Tab Screen................................... 6-18 6.3.3.4 Memory Card Handling....................................... 6-20 6.3.4 [Date & Time Setting] Screen..................................... 6-22 6.4 [Main Menu] Screen......................................... 6-24 6.5 [Zero Adjustment] Screen.................................... 6-26 6.6 [Production] Screen......................................... 6-28 6.6.1 [Combination] Tab Screen....................................... 6-30 6.6.1.1 Select Display Pop-up Menu................................... 6-32 6.6.2 [Feeder Adjust] Tab Screen...................................... 6-34 6.6.3 [Timing Adjustment] Tab Screen.................................. 6-34 6.6.4 [Total Data] Tab Screen......................................... 6-35 6.7 [Drain] Screen.............................................. 6-37 6.8 [Full Open Lock] Screen...................................... 6-39 6.8.1 Full Open Lock Operation........................................ 6-40 6.8.2 [Feeder Adjust] Tab Screen...................................... 6-42 6.9 [Select Preset] Screen....................................... 6-43 6.9.1 Number Mode................................................. 6-43 6.9.2 List Display................................................... 6-44 6.10 [Preset] Screen............................................. 6-45 6.10.1 Preset Basic Function........................................... 6-45 6.10.2 [Finish Prdct Setting] Index Screen................................ 6-48 6.10.2.1[Product] Tab Screen........................................ 6-49 6.10.2.2[Machine] Tab Screen........................................ 6-50 6.10.2.3[Item] Tab Screen........................................... 6-52 6.10.2.4[Others] Tab Screen......................................... 6-53 6.10.3 [Feeder Adjustment] Index Screen................................. 6-54 6.10.4 [Timing Adjustment] Index Screen................................. 6-55 6.10.5 [Weight Setting] Index Screen.................................... 6-57 6.10.5.1Target Weight.............................................. 6-58 6.10.5.2Upper Weight Limit.......................................... 6-58 6.10.5.3Lower Weight Limit.......................................... 6-58 6.10.6 Preset Change Operation........................................ 6-59 6.10.7 Preset Output................................................. 6-60 3 CCW-RS-2**W INSTRUCTION MANUAL 6.11 [Select Total] Pop-up Menu................................... 6-62 6.11.1 [Current Total] Screen.......................................... 6-63 6.11.2 [X-bar Chart] Screen............................................ 6-67 6.11.3 [Total Setting] Screen........................................... 6-68 6.11.4 [Operation Log] Screen......................................... 6-69 6.12 [Feeder Adjustment] Screen.................................. 6-70 6.12.1 Switching Display in [Feeder Adjust] Screen......................... 6-75 6.12.2 AFD Ctroll Mode............................................... 6-77 6.12.3 AFD Range Setting............................................. 6-80 6.13 [Timing Adjustment] Screen.................................. 6-82 6.14 [Machine Set] Pop-up Menu................................... 6-85 6.14.1 [Manual Adjustment] Screen..................................... 6-86 6.14.1.1[Weighing Adjst] Tab Screen................................... 6-86 6.14.1.2[Combi. Calcltn] Tab Screen................................... 6-91 6.14.2 [Self-diagnosis] Screen.......................................... 6-92 6.14.2.1[Device Check] Tab Screen................................... 6-93 6.14.2.2[In/Output Signal] Tab Screen.................................. 6-94 6.14.2.3[Network Analyze] Tab Screen................................. 6-95 6.14.2.4[Program Number] Tab Screen................................. 6-97 6.14.2.5[Test Drive] Tab Screen...................................... 6-98 6.14.3 [Display & Data Manager] Screen................................ 6-101 6.14.3.1[Layout Setting] Tab Screen.................................. 6-101 6.14.3.2[Preset Manager] Tab Screen................................. 6-102 6.14.3.2.1Selecting and Copying Preset............................ 6-103 6.14.3.2.2Copying All Preset..................................... 6-105 6.14.3.2.3Selecting and Initializing Preset........................... 6-107 6.14.3.2.4Initializing All Preset.................................... 6-108 6.14.3.3[Machine Set Mngr] Tab Screen............................... 6-111 6.14.3.3.1Selecting and Copying Machine Setting Items................ 6-112 6.14.3.3.2Copying All Machine Setting Items......................... 6-114 6.14.3.3.3Selecting and Initializing Machine Setting Items.............. 6-115 6.14.3.3.4Initializing All Machine Setting Items....................... 6-116 6.14.4 [Various Parameter Setting] Screen............................... 6-118 6.14.4.1[Weigh Spec Set] Tab Screen................................. 6-118 6.14.4.2[Combination Set] Tab Screen................................ 6-120 6.14.4.3[Sectioning Set] Tab Screen.................................. 6-122 6.14.5 [Weigher Setting] Screen....................................... 6-123 6.14.5.1[Active head] Tab Screen.................................... 6-123 6.14.6 [Peripheral Equipment Setting] Screen............................ 6-124 6.14.6.1[Pckr Intrlck Set] Tab Screen................................. 6-124 6.14.6.1.1[Pckr Intrlck Set] Index Screen............................ 6-125 6.14.6.1.2[RingShutter] Index Screen.............................. 6-126 6.14.6.1.3[DivertingTimingHppr] Index Screen........................ 6-129 6.14.6.1.4[TimingHopper] Index Screen............................. 6-129 6.14.6.2[Infeedr Cntl Set] Tab Screen................................. 6-130 4  CCW-RS-2**W INSTRUCTION MANUAL 7 USEFUL FUNCTIONS 7.1 Summary................................................... 7-1 7.2 New Product Registration by Using Registered Product Data........ 7-2 7.2.1 Copying and Editing Registered Product Data......................... 7-2 7.3 Reducing Product Change Time................................ 7-4 7.3.1 Using Feeder Adjustment of Drain Function........................... 7-4 7.3.2 Using Full Open Lock Function..................................... 7-5 8 OPTIONAL FUNCTIONS 8.1 Summary................................................... 8-1 8.2 Parent and Child Weighing.................................... 8-2 8.2.1 Types of Parent and Child Weighing................................ 8-2 8.2.1.1 Parent and Child Mix Weighing.................................. 8-2 8.2.1.2 Bonus Adding............................................... 8-2 8.2.2 Setting Items of Parent and Child Weighing........................... 8-3 8.2.3 Setting Procedures of Parent and Child Weighing...................... 8-7 8.2.4 [Production] Screen of Parent and Child Weighing.................... 8-10 8.3 Count Set Weighing......................................... 8-11 8.3.1 Setting Items of Count Set Weighing............................... 8-11 8.3.2 Piece Weight Revision.......................................... 8-13 8.3.3 Setting Procedures of Count Set Weighing.......................... 8-15 8.3.4 [Select Display] Pop-up Menu (Count Set Weighing)................... 8-17 8.3.5 Output During Count Set Production............................... 8-19 9 CLEANUP PROCEDURES 9.1 Summary................................................... 9-1 9.2 Washing and Sterilization Procedures........................... 9-2 9.3 Washing and Sterilizing of Components......................... 9-3 9.3.1 Washing Removable Unit......................................... 9-3 9.3.1.1 Inlet chute.................................................. 9-4 9.3.1.2 Dispersion Table............................................. 9-4 9.3.1.3 Radial Trough............................................... 9-5 9.3.1.4 Pool Hopper and Weigh Hopper................................. 9-6 9.3.1.5 Collection Chute............................................. 9-8 9.3.1.6 Discharge Chute............................................. 9-9 9.3.1.7 Timing Hopper.............................................. 9-10 9.3.2 Cleaning the Unremovable Unit................................... 9-11 9.3.2.1 Main Body, Dispersion Portion, and Drive Unit..................... 9-12 9.3.2.2 Remote Control Unit......................................... 9-13 5 CCW-RS-2**W INSTRUCTION MANUAL 10 MAINTENANCE AND INSPECTION 10.1 Summary.................................................. 10-1 10.2 Daily Inspection............................................ 10-2 10.2.1 Pre-start Inspection............................................ 10-2 10.3 Periodical Inspection........................................ 10-4 10.3.1 Inspection of Span (Monthly)..................................... 10-4 10.3.2 Span Adjustment.............................................. 10-6 10.3.3 Inspection of Open/Close for Hopper Gate (Monthly)................. 10-10 10.3.4 Inspection of Open/Close Roller for Hopper (Monthly)................. 10-10 10.3.5 Inspection of Amplitude Strength for Radial Feeder (Monthly)........... 10-11 10.3.6 Inspection for Cracks (Annually).................................. 10-11 10.3.7 Inspection of Rubber Cover (Annually)............................. 10-13 10.3.8 Replacement of Memory Backup Battery........................... 10-14 10.3.9 Replacement of Fuses......................................... 10-15 10.3.10 Replacement of the Air Dryer Element (WP specification)............... 10-18 10.3.11 Replacement of the Air Dryer Module Set (WP specification)............ 10-19 11 CAUSES AND ACTIONS FOR ERRORS AND FAILURES 11.1 Summary.................................................. 11-1 11.2 Error Display and Action..................................... 11-3 11.2.1 Pattern 1..................................................... 11-5 11.2.2 Pattern 2..................................................... 11-8 11.2.3 Pattern 3.................................................... 11-10 11.2.4 Pattern 4.................................................... 11-13 11.2.5 Pattern 5.................................................... 11-13 11.2.6 Pattern 6.................................................... 11-14 11.2.7 Pattern 7.................................................... 11-14 11.2.8 Error Clear and Action......................................... 11-14 11.3 Failure and Malfunction of the Weighing Machine............... 11-16 11.4 Troubleshooting........................................... 11-20 12 INSTALLATION 12.1 Summary.................................................. 12-1 12.2 Installation Condition........................................ 12-2 12.3 Transportation and Lifting.................................... 12-3 12.3.1 Precaution for Transporting...................................... 12-3 12.3.2 Precaution for Lifting............................................ 12-4 12.3.3 Weight of Device, Center of Gravity, and Dimensions.................. 12-5 12.3.4 Lifting Procedure.............................................. 12-6 12.4 Installation Procedure....................................... 12-7 12.4.1 Unpacking Procedure........................................... 12-8 12.4.2 Checking Weighing Machine..................................... 12-8 6  CCW-RS-2**W INSTRUCTION MANUAL 12.4.3 Carrying in and Installing the Weighing Machine...................... 12-8 12.4.4 Connecting Power Cable and Remote Control Unit.................... 12-8 12.4.5 Installing Timing Hopper Frame.................................. 12-11 12.4.6 Connecting TH Signal Wire..................................... 12-11 12.4.7 Installing Timing Hopper........................................ 12-11 12.4.8 Installing Discharge Chute...................................... 12-12 12.4.9 Installing Collection Chute...................................... 12-12 12.4.10 Installing Radial Trough........................................ 12-12 12.4.11 Installing Dispersion Table...................................... 12-13 12.4.12 Installing Weigh Hopper........................................ 12-13 12.4.13 Installing Pool Hopper.......................................... 12-13 12.4.14 Connecting to Interlocking Device................................ 12-14 12.5 Check and Adjustment After Installation....................... 12-17 12.5.1 Checking Assembly Condition of Each Unit......................... 12-17 12.5.2 Turning the Power on.......................................... 12-18 12.5.3 Changing the Operation Level................................... 12-19 12.5.4 Zero Adjustment.............................................. 12-21 12.5.5 Span Adjustment............................................. 12-23 12.5.6 Check Items at Installation...................................... 12-25 13 APPENDIX 13.1 Summary.................................................. 13-1 13.2 Electrical Unit Layout Drawing................................ 13-2 13.3 Overall Block Diagram....................................... 13-3 13.4 Remote Control BOX Unit.................................... 13-4 13.4.1 RCU Board (P-970*)............................................ 13-5 13.4.2 PRN Board (Optional)........................................... 13-7 13.4.3 TP-I/F Board (P-5573*).......................................... 13-7 13.5 Main Electrical Unit.......................................... 13-8 13.5.1 HUB Board (P-5535*)........................................... 13-9 13.5.2 MPS Board (P-5436*).......................................... 13-10 13.5.3 FDRV Board (P-5424*)......................................... 13-10 13.5.4 FDC Board (P-5423*).......................................... 13-11 13.6 Base Unit Feeder........................................... 13-13 13.6.1 Preamp Board (P-5435*)....................................... 13-13 13.7 Relay Unit................................................. 13-14 13.7.1 EXC Board (P-5426*).......................................... 13-14 13.7.2 Relay Board (P-5506*)......................................... 13-15 13.8 PS-0 Unit................................................. 13-16 13.9 PS-2 Unit................................................. 13-17 13.10 Weigh Drive Unit........................................... 13-18 13.10.1 DUC Board (P-5428*).......................................... 13-18 13.10.2 DDU Board (P-5439*).......................................... 13-20 7 CCW-RS-2**W INSTRUCTION MANUAL 13.10.3 Cam Sensor Board (P-5207*).................................... 13-20 13.11 CAL Unit.................................................. 13-21 13.11.1 ADC Board (P-5576*).......................................... 13-22 13.11.2 WCU Board (P-5561*)......................................... 13-23 13.11.3 DMU Board (P-5562*)......................................... 13-24 13.12 Connection Diagram........................................ 13-26 13.12.1 TOTAL DIAGRAM............................................ 13-26 13.12.2 BLOCK DIAGRAM............................................ 13-26 8 1 SAFETY PRECAUTIONS 1.1 Summary......................................... 1-1 1.2 Warning Terms and Meaning......................... 1-2 1.3 General Precautions................................ 1-3 1.4 Special Precautions................................ 1-5 1.5 Warning Label..................................... 1-6 1.5.1 Warning Label Handling............................... 1-6 1.5.2 Attached Locations of Warning Labels.................... 1-6 1.6 Power Supply Shut Off and Indication................. 1-7  CCW-RS-2**W INSTRUCTION MANUAL 1 SAFETY PRECAUTIONS 1 SAFETY PRECAUTIONS 1.1 Summary This chapter describes the proper use of the warning terms, precautions, and warning labels that are attached to the weigh checker. The warning terms must be observed by the owners and personnel who install, operate, maintain, and inspect this weigh checker. WARNING When installing, operating, maintaining, and inspecting the device, always follow the instructions and warnings found within this manual. If you have any questions or anything is unclear, contact the distributor or Ishida customer support staff. Do not proceed with any operations until the required instructions are given. Attached locations of warning labels Precautions for the operation of the weigh checker Proper use of the warning terms To ensure that the safety maintenance and hazardous areas protocols are thoroughly understood by the personnel dealing with this weigh checker. Owner of this weigh checker All users 1-1 1 SAFETY PRECAUTIONS CCW-RS-2**W INSTRUCTION MANUAL 1.2 Warning Terms and Meaning If the warning indications shown in the instruction manual and the warning labels attached on the weigh checker unit are not followed, there is a degree of danger. The degree of danger (or scale of accident) is divided into the following three levels. Understand the meaning of the warning terms, and follow the contents (instructions) of this manual. Table 1-1 Warning Term Descriptions Warning Terms Description Used for imminent hazardous conditions that could cause death or serious injury, if DANGER they are not avoided. Used for hazardous conditions that could cause death or serious injury, if they are not WARNING avoided. Used for hazardous conditions that could cause light or moderate injury, or damage CAUTION equipment or devices, if they are not avoided. 1-2 CCW-RS-2**W INSTRUCTION MANUAL 1 SAFETY PRECAUTIONS 1.3 General Precautions This section describes the general precautions, which need to be observed for safe device operations. DANGER When working on the weigh checker with the main body cover open, do not touch the current-carrying parts. Doing so may cause an electrical shock. All electrical work must be performed by electrical contractors or licensed electrical engineering technicians. All electrical maintenance and inspections must be performed by qualified maintenance electricians. Maintenance and inspections performed by an unqualified electrician may result in an electrical shock or device malfunction. WARNING Do not touch any switches or buttons with wet hands. Doing so may cause an electrical shock if the weigh checker is not properly grounded or if there is an electric leakage. Do not operate the weigh checker with the covers removed. Before operating the weigh checker, make sure that each cover is installed properly. Failure to do so may result in injuries caused by touching the moving parts during operations. Operators must tie up long hair and wear a hat, proper clothing and shoes before operation. Failure to do so may result in injuries caused by being caught in the rolling portions of the weigh checker. For maintenance and inspections, unless instructed, the operator must turn off and lock the main power switch and keep the key in his possession during the work. This is to prevent other personnel from starting the weigh checker, which may cause an electrical shock or injury. When performing maintenance and inspections, turn the main power switch off and wait at least three minutes before starting the work. The weigh checker has a portion where electricity is stored even after the power is shut off. When other devices are connected before and after this weigh checker, shut off the power for all of the devices. Doing so may cause an electrical shock. When maintenance and inspections need to be performed with the main power switch turned on, clearly indicate to other operators that maintenance and inspections are in progress in order to prevent other operators from accidentally starting the weigh checker. 1-3 1 SAFETY PRECAUTIONS CCW-RS-2**W INSTRUCTION MANUAL CAUTION Do not operate the operation panel of the remote control unit using a pointed object such as a ball point pen or mechanical pencil. A pointed object may damage the operation panel. Use fingers to press the operation panel of the remote control unit. When performing maintenance and inspections for the upper part of the weigh checker, use a proper scaffold or stepladder in order to avoid a fall. When operating the weigh checker, make sure that no tools or other objects are on the device. If the objects fall on the moving parts, they may damage the weigh checker. 1-4 CCW-RS-2**W INSTRUCTION MANUAL 1 SAFETY PRECAUTIONS 1.4 Special Precautions This section describes the precautions which need to be observed for safe operation, specifically for this weigh checker. Follow the special precautions below along with the general precautions. WARNING When cleaning the weigh checker, the operator must turn off and lock the main power switch and keep the key in his possession during the work. This is to prevent other personnel from starting the weigh checker, which may cause an electrical shock or injury. CAUTION Do not share the power source with other devices that may emit noises. Doing so may cause malfunction or damage to the weigh checker. Do not place any foreign matter such as insecticide or liquid inside the protected portions including the weigh checker, terminal boxes, and motor boxes. Using other types of cloth may cause malfunction or damage to the weigh checker. Do not apply an excessive load to the weigh hopper. Doing so may damage the weighing portion. Route the wiring in the way that power voltage fluctuation due to load change does not exceed ±10%. Doing so may cause malfunction or damage to the weigh checker. Depending on food materials such as raw meat and cut vegetables, the risk of an unhygienic condition may occur through the usage of the weigh checker. Clean the weigh checker properly depending on product type and processing methods. For cleaning methods, read and thoroughly understand Chapter 9 and follow the instructions. 1-5 1 SAFETY PRECAUTIONS CCW-RS-2**W INSTRUCTION MANUAL 1.5 Warning Label Warning labels are attached at the locations that require special cautions. Take sufficient time to familiarize yourself with the detailed locations and precaution details of these labels. 1.5.1 Warning Label Handling Check if all the warning labels are legible. If any letters or illustrations are unclear, clean or replace such labels. Clean the warning labels using a cloth, water, and neutral detergent. Do not use organic solvents or gasoline. If the warning labels are damaged, lost, or illegible, replace the labels. Check the machine type (model) and machine identification, and contact the distributor or Ishida customer support. 1.5.2 Attached Locations of Warning Labels The locations of attached warning labels are shown in Figure 1-1 Attached Locations of Warning Labels. 2 1 Fig. 1-1 Attached Locations of Warning Labels Table 1-2 Attached locations of warning labels No. Attached Location Precaution Detail 1 Front and back of the weigh checker Electrical shock 2 Two drive units Electrical shock 1-6 CCW-RS-2**W INSTRUCTION MANUAL 1 SAFETY PRECAUTIONS 1.6 Power Supply Shut Off and Indication This section describes the power supply shut off and its indication. WARNING Before performing maintenance and inspections, turn off the power supply in order to secure operator safety. Note that even if the main power switch is turned to the OFF position, the main body circuit to the main power switch is on. The following is recommended in order to prevent other operators from turning on the power supply during the work: Lock the power switch in the OFF position. Create an accident prevention tag and place it at the power shut-off location. For the placement of a main power switch lock and accident prevention tag, refer to the following. NOTE A main power switch lock and accident prevention tag are to be prepared by customers. Accident Prevention Tag (Example) FRONT BACK DO DO NOT REMOVE THIS TAG! NOT OPERATE Signed by: Date: SEE OTHER SIDE Fig. 1-2 Main Power Switch Table 1-3 Names of Main Power Switch Parts No. Name 1 Main power switch 2 Lock 3 Accident prevention tag 1-7 1 SAFETY PRECAUTIONS CCW-RS-2**W INSTRUCTION MANUAL 1-8  2 INTRODUCTION 2.1 Summary......................................... 2-1 2.2 Intended Use of the Device.......................... 2-2 2.3 Features of the Device.............................. 2-2 2.4 Specifications of the Device......................... 2-3 2.4.1 Standard Specifications............................... 2-3 2.4.2 Outside Dimension................................... 2-3 2.4.3 Operation Environment................................ 2-3 2.5 Term Description.................................. 2-4 2.6 Components of the Weigh Checker................... 2-6 2.7 Operation Outline.................................. 2-8  CCW-RS-2**W INSTRUCTION MANUAL 2 INTRODUCTION 2 INTRODUCTION 2.1 Summary This chapter describes the terms specifically used in this instruction manual, each head condition, components of the device, and operation outline. Note that this instruction manual is composed based on the weigh checker equipped with the software of the following program numbers: DMU: PROGRAM No. T0165F RCU: PROGRAM No. W0057M Usage, features, and specifications of the weigh checker Descriptions of the terms used in this manual Components of the weigh checker and operation outline To understand the basic components, outline, usage, application range, and application limit of the weigh checker. All users 2-1 2 INTRODUCTION CCW-RS-2**W INSTRUCTION MANUAL 2.2 Intended Use of the Device This weigh checker is intended to weigh and adjust product weight to a set value through computer- controlled combinational weighing. The weigh checker can be used as a weighing instrument for a wide range of products from food such as snacks and candies to machine parts. *1 *1 Application should be limited to products approved by Ishida Co., Ltd. for design reasons. 2.3 Features of the Device This weigh checker is intended to weigh single products. This weigh checker includes two discharging lines and can discharge weighed products to two different directions at the same time. TIP In this manual, the lines are called channels and C1 or C2 is used to show each channel. Containing two discharging directions enables one weigh checker to feed products to two packers. Totals of each direction can be counted. 2-2 CCW-RS-2**W INSTRUCTION MANUAL 2 INTRODUCTION 2.4 Specifications of the Device This section describes the specifications of the weigh checker. Understand the details of this section thoroughly before operating the weigh checker. 2.4.1 Standard Specifications For the specifications of your own device, refer to the separately attached specifications. For standard specifications, refer to the product catalogue. 2.4.2 Outside Dimension For the outside dimensions of your own device, refer to the separately attached drawing. Design and outside dimensions are subject to change without notice. 2.4.3 Operation Environment Use the weigh checker within the operation environment below in order to operate the device effectively and maintain precision as well as to perform weighing safely: Indoors Ambient temperature between 0 and 40 °C Ambient relative humidity between 35% and 85% (No condensation allowed) Steady location without floor vibration, where the weigh checker can be horizontally stable Sufficient maintenance space around the weigh checker No source of radio interference or radio equipment in the vicinity 2-3 2 INTRODUCTION CCW-RS-2**W INSTRUCTION MANUAL 2.5 Term Description The following specific terms are used in this instruction manual. Table 2-1 Term Descriptions Term Explanation Products The products weighed with this weigh checker. Infeeder A front-end device that supplies products to this weigh checker. Packer A post-process device that packages products after being weighed by this weigh checker. Section The name of the divided head for selecting active heads. Span To set the span adjustment weight as a standard weight after zero adjustment. Drain To drain products remaining in the weigh checker without weighing. Weighed value Weight that is combinationally weighed. Target Weight The target weighed value set for each preset. Upper Weight Limit An upper permissible limit, which is relative to the target weight. Lower Weight Limit A lower permissible limit, which is relative to the target weight. Head A collective term for the radial trough, pool hopper, weigh hopper and weigh drive unit. Infeed control A function to turn on/off the feed signals to the infeeder. Interlock signal (IS) A product discharging request signal transmitted from the packer to this weigh checker. Overweight To exceed the upper limit set for the weighed value. Underweight To be below the lower limit set for the weighed value. Proper weight To be between the upper and lower limits set for the weighed value. Discharge completion signal A signal to inform the outside that the product is discharged. (DS) Overscale The condition where a product with the weight of (set value + upper limit) or more is supplied to the weigh hopper, or where the weight within the weigh hopper exceeds the head weighing range. Stagger To delay the discharge timing depending on the weight ratio of each head against the sum of weights of all heads selected in the Combination Result Display. Products are discharged in order from the heaviest. This feature is used to discharge weighed products without delays. Master mode A mode in which, when this weigh checker is interlocked with the packer, it discharges upon receiving a (continuous) signal from the packer. Slave mode A mode in which, when this weigh checker is interlocked with the packer, it discharges upon receiving a one shot signal from the packer. Stroke On Demand mode A mode in which, when this weigh checker is interlocked with the packer, it discharges by transmitting a weighing completion signal to the packer, while in response the packer transmits an interlock signal. Bag On Demand mode A mode in which, when this weigh checker is interlocked with the packer, self-calculation is performed until the device discharges a proper amount of product based on a signal from the packer, and a discharge completion signal is transmitted to the packer. Range The maximum weight that can be weighed. 2-4 CCW-RS-2**W INSTRUCTION MANUAL 2 INTRODUCTION Table 2-1 Term Descriptions (Continued) Term Explanation Auto zero adjustment To automatically adjust weight during operations after selecting a hopper with less operation frequency among the combinationally selected weigh hoppers, so that the weight display indicates zero. Preset Product data on weighing, registered in advance. Combination A calculation method where small-divided, several weighed values are combined, and the most favorable combination is used as a weighed value to be discharged. Full scale A condition where the weighing sensor value exceeds a permissible load due to external factors. Multiple dump weighing A weighing method where the target weight is obtained through multiple dumps, when a large amount of product exceeding the weighing range is weighed or when a product overflows from the weigh hopper if weighed all at once. 2-5 2 INTRODUCTION CCW-RS-2**W INSTRUCTION MANUAL 2.6 Components of the Weigh Checker This section describes the component names and functions of the weigh checker. 1 2 3 4 5 6 7 13 15 8 9 14 10 11 12 Fig. 2-1 Weigh Checker Overview Table 2-2 Descriptions of Components No. Name Function and Description 1 Inlet chute A product feeding inlet (Optional) This collects the products supplied from the infeeder to the center of the dispersion table. 2 Dispersion table Supplies products from the inlet chute to the radial troughs. 3 Dispersion feeder (DF) Vibrates the dispersion table. It is interlocked with the weight sensor and controls the supply by weighing products on the dispersion table. 4 Radial trough Supplies products from the dispersion table to the pool hoppers. 5 Radial feeder (RF) Vibrates the radial troughs. 6 Pool hopper (PH) Temporarily pools products supplied from the radial troughs. It opens and closes in accordance with the weighing operation and supplies products into the weigh hoppers. 7 Weigh hopper (WH) Weighs supplied products. It opens and closes in accordance with the combinational weighing result and supplies products into the collection chutes. 8 Weigh drive unit (WDU) Activates open/close of the pool hopper and weigh hopper. It weighs products in the weigh hopper. 9 Collection chute Collects products discharged from the weigh hopper and supplies them to the discharge chute. 10 Discharge chute Collects products supplied from the collection chute and supplies them to the following processing devices such as the timing hopper and packer. 11 Timing hopper (TH) Temporarily pools products passed through the discharge chute and discharges them in (Optional) accordance with the request from the following processing devices such as the packer. 2-6 CCW-RS-2**W INSTRUCTION MANUAL 2 INTRODUCTION Table 2-2 Descriptions of Components (Continued) No. Name Function and Description 12 Timing hopper drive unit Activates open/close of the timing hopper. (Optional) 13 Remote control unit Performs operation and required setting of the weigh checker. (RCU) 14 Printer (Optional) Prints out the total information, including the weighing result. 15 Main power switch Turns on/off the power supply to the weigh checker. 2-7 2 INTRODUCTION CCW-RS-2**W INSTRUCTION MANUAL 2.7 Operation Outline This section describes the operation outline from weighing and combining the product supplied to the inlet chute to discharging from the timing hopper. Product flow outline 1 2 3 4 5 6 7 8 Fig. 2-2 Operation Outline 1. The product from the infeeder is supplied to the inlet chute. 2. The product from the inlet chute is supplied to the center of the dispersion table and distributed to the radial troughs. 3. The product from the radial troughs is supplied to the pool hopper. 4. In accordance with the request from the weigh hopper, the product is supplied to the weigh hopper. 5. The product is weighed in the weigh hopper. 6. In order to maintain the closest value to the set weight while preventing underweight, the calculation unit selects an optimized combination of the weigh hoppers, and the products are discharged. 7. The product is collected at the collection chute and discharged from the discharge chute. 8. When the timing hopper is installed, the timing hopper opens and discharges the product in accordance with the discharge request from the packer. 2-8 CCW-RS-2**W INSTRUCTION MANUAL 2 INTRODUCTION 1 2 3 4 5 6 7 8 8 Fig. 2-3 Operation Outline 1. The product from the infeeder is supplied to the inlet chute. 2. The product from the inlet chute is supplied to the center of the dispersion table and distributed to the radial troughs. 3. The product from the radial troughs is supplied to the pool hopper. 4. In accordance with the request from the weigh hopper, the product is supplied to the weigh hopper. 5. The product is weighed in the weigh hopper. 6. In order to maintain the closest value to the set weight while preventing underweight, the calculation unit selects an optimized combination of the weigh hoppers, and the products are discharged from two directions by channel, depending on the directions that the weigh hoppers open. (CCW-RS-214W-T C1: WH1, 2, 10 to 14 inside, WH3 to 9 outside C2: WH3 to 9 inside, WH1, 2, 10 to 14 outside) 7. The product is collected at the collection chute and discharged from the discharge chute. 8. When the timing hopper is installed, the timing hopper opens and discharges the product in accordance with the discharge request from the packer. 2-9 2 INTRODUCTION CCW-RS-2**W INSTRUCTION MANUAL 2-10  3 OPERATING PANELS 3.1 Summary......................................... 3-1 3.2 Items and Functions of Remote Control Unit........... 3-2 3.3 Operation Panel and Data Input...................... 3-3 3.3.1 Operation Panel..................................... 3-3 3.3.2 Data Input.......................................... 3-7 3.3.2.1 Inputting Figures................................. 3-7 3.3.2.2 Inputting Alphanumeric Characters and Symbols........ 3-9 3.3.3 Correcting Confirmed Contents........................ 3-10  CCW-RS-2**W INSTRUCTION MANUAL 3 OPERATING PANELS 3 OPERATING PANELS 3.1 Summary This chapter describes the remote control unit components and functions required for the device operations, and the basic operation method and display descriptions of the operation panel. WARNING Thoroughly understand the contents of this chapter before operating the device. NOTE Refer to "4 OPERATION PROCEDURES" for the operation method. Description of the operation screen contents General operation instruction for the operation screen To understand and master the basic operation method and general operation of the operation screen. All users 3-1 3 OPERATING PANELS CCW-RS-2**W INSTRUCTION MANUAL 3.2 Items and Functions of Remote Control Unit This section describes the component names and functions of the remote control unit, using the figure below. 1 3 2 Fig. 3-1 Remote Control Unit Overview Table 3-1 Descriptions of Remote Control Unit Functions No. Name Function 1 Operation panel Used to perform setting and displaying of the menu. 2 Printer (Optional) Prints out the production summary and the setting details of preset. 3 Main power switch Turns the main power supply to the device on/off. 3-2 CCW-RS-2**W INSTRUCTION MANUAL 3 OPERATING PANELS 3.3 Operation Panel and Data Input The weigh checker is operated with the operation panel screens. The operation panel is a touch screen. CAUTION Use fingers to press the operation panel. Using a pointed object such as a ball point pen may damage the operation panel. 3.3.1 Operation Panel This section describes the operation panel screens using the [Main Menu] screen that will be displayed when the power is turned on. Fig. 3-2 Operation panel Table 3-2 Functions of the Operation Panel No. Name Function 1 Upper Setting Bar Always displayed on the upper part of the screen. It is used to set the operation environment of the panel. 2 Menu keys Displayed with a three-dimensional frame. Pressing this part enables to switch screens or operate the weigh checker. 3 Status display Displayed with a flat frame. This part displays current operation status and error details. 3-3 3 OPERATING PANELS CCW-RS-2**W INSTRUCTION MANUAL NOTE The screen display above is an example. Menu keys and display areas differ depending on each menu and operation level. The operation keys include the following, in addition to the standard keys. Table 3-3 Types and Display Examples of the Main Operation Keys Key Type Display Example Function Lamp key Each time this key is pressed, the lamp will light up or turn off. This key function is effective while the lamp is on. Content entry key Each time this key is pressed, the [Numeric Keypad] screen or [Keyboard] screen will be displayed. Use the [Keyboard] screen or [Numeric Keypad] to enter texts and figures to configure settings. (Refer to "3.3.2 Data Input".) The set letters and figures will be reflected on the key. Drop-down key Each time this key is pressed, the selection item list will be displayed. Press a key from the displayed list to select, and the list will be closed. The selected item will be reflected. Pop-up key Each time this key is pressed, the pop-up list will be displayed. Press a key from the displayed list to select, and the list will be closed. Shapes of the keys and pop-up lists differ depending on the keys. Some keys will reflect the selection result on the key. Radio button Selection items are displayed as buttons. Press one of the buttons to select. The selected button will become pushed in and lit in blue. When the operation screen extends to multiple pages, switch the pages by using the following operation keys. 3-4 CCW-RS-2**W INSTRUCTION MANUAL 3 OPERATING PANELS Table 3-4 Display Examples of Page Selection Keys Key Type Display Example Function Index Displayed on the right side of the screen for the items such as preset. This is used when there are many screens. When one of the keys is pressed, the relevant screen will be displayed. Tab Displayed on the bottom of the screen. This is used when there are only a few screens. When one of the keys is pressed, the relevant screen will be displayed. When there are many display items in a menu, the hidden part can be displayed by scrolling the screen. In this case, the scroll keys and scroll bar are displayed. The scroll keys and scroll bar are displayed vertically or horizontally depending on the displayed screen. Fig. 3-3 Scroll Display Table 3-5 Keys and Functions of the Scroll Display No. Name Function 1 Scroll key Scrolls the screen in the direction indicated by the key, while pressed. 2 Scroll bar Scrolls the screen quickly by holding and moving vertically or horizontally. The length and location of the scroll bar indicates the proportion and position of the viewable screen relative to the entire screen. 3-5 3 OPERATING PANELS CCW-RS-2**W INSTRUCTION MANUAL Screens with multiple pages have the following hierarchic structure. Fig. 3-4 Overview (1) The keys indicated by A belong to the screen shown by tab B. Tab B, other displayed tabs and the keys indicated by C belong to the screen shown by D. Therefore, the key C function applies to tab B and all other tab screens displayed. Fig. 3-5 Overview (2) When output key A’ is pressed, data from tab B’ will be output. When output key C’ is pressed, data from tab B’ and all other tab screens displayed will be output. 3-6 CCW-RS-2**W INSTRUCTION MANUAL 3 OPERATING PANELS 3.3.2 Data Input When inputting figures and product names, use the [Numeric Keypad] screen and [Keyboard] screen. The [Numeric Keypad] screen and [Keyboard] screen are displayed when data input is required. Use the [Numeric Keypad] screen to input figures and the [Keyboard] screen to input alphanumeric characters. Using the [Keyboard] screen, you can enter alphanumeric characters.japanese only NOTE In this manual, the term "set" is used to describe the operations from inputting figures, letters, and symbols using the [Numeric Keypad] screen and [Keyboard] screen to saving the data to the device by pressing the [Return] key or. 3.3.2.1 Inputting Figures When inputting figures, the [Numeric Keypad] screen will be displayed. Fig. 3-6 [Numeric Keypad] Screen Table 3-6 Descriptions of [Numeric Keypad] Screen Functions No. Name Function 1 Set item display area Displays the current input item. 2 Input display area Displays the input figures. [CANCEL] key Cancels the input from the Numeric Keypad. 3 When pressed, the display returns to the previous screen without any input. [BS] key 4 Deletes a single displayed figure. [CLR] key 5 Deletes the displayed figures all at once. 3-7 3 OPERATING PANELS CCW-RS-2**W INSTRUCTION MANUAL Table 3-6 Descriptions of [Numeric Keypad] Screen Functions (Continued) No. Name Function [Return] key 6 Confirms the input figures and returns to the original screen. 7 Entry guide display area Displays the allowed setting range. For setting using the [Numeric Keypad] screen, follow the procedures below. 1. Press the numeric keys. The input figure is displayed in the input display area. 2. Press the [Return] key. The input figure will be confirmed. The [Numeric Keypad] screen is cleared, and the display returns to the previous screen. 3-8 CCW-RS-2**W INSTRUCTION MANUAL 3 OPERATING PANELS 3.3.2.2 Inputting Alphanumeric Characters and Symbols When the alphanumeric characters and symbols are input, the [Keyboard] screen will be displayed. japanese only Fig. 3-7 [Keyboard] Screen Table 3-7 Descriptions of [Keyboard] Screen Functions No. Name Function 1 Set item display area Displays the current set item. 2 Input display area Displays the input alphanumeric characters and symbols. [CLR] key 3 Deletes the displayed alphanumeric characters and symbols all at once. [BS] key 4 Deletes a single displayed alphanumeric character or symbol. [Space] key 5 Inputs a single blank character. [Return] key Confirms the input alphanumeric characters and symbols and returns to the 6 original screen. [SHIFT] key Switches two letters on the same key. 7 Alphanumeric characters and symbols that can be input are displayed in black. 3-9 3 OPERATING PANELS CCW-RS-2**W INSTRUCTION MANUAL Table 3-7 Descriptions of [Keyboard] Screen Functions (Continued) No. Name Function [CAPS] lamp key Switches the uppercase and lowercase. 8 When the indicator of the [CAPS] lamp key is on, uppercase characters can be input. [CANCEL] key Cancels the input from the Keyboard. 9 When pressed, the display returns to the previous screen without any input. For setting using the [Keyboard] screen, follow the procedures below. 1. Press the alphanumeric keys and/or symbol keys. The input alphanumeric characters are displayed in the input display area. 2. When inputting symbols, press the [SHIFT] key and then press keys to be enter. 3. Press the [Return] key. The input alphanumeric characters are confirmed. The [Keyboard] screen is cleared, and the display returns to the previous screen. 3.3.3 Correcting Confirmed Contents When the confirmed figures, letters and symbols need to be corrected, repeat the input using the [Numeric Keypad] screen and [Keyboard] screen. 3-10 4 OPERATION PROCEDURES 4.1 Summary......................................... 4-1 4.2 Emergency Stop and Restart......................... 4-2 4.3 Outline of the Production............................ 4-3 4.4 Production Procedures............................. 4-4 4.4.1 Pre-start Inspection.................................. 4-4 4.4.2 Air Pressure Adjustment (WP specification)................. 4-5 4.4.3 Turning the Device Power Switch on..................... 4-6 4.4.4 Turning the Control Unit Power Switch on.................. 4-6 4.4.5 Preset Selection...................................... 4-7 4.4.6 Zero Adjustment..................................... 4-10 4.4.7 Starting the Production................................ 4-14 4.4.8 Stopping the Production............................... 4-15 4.4.9 Discharging the Products.............................. 4-16 4.4.10 Turning the Device Power Switch off..................... 4-17 4.5 Display During the Operation....................... 4-18 4.5.1 [Combination] Screen................................ 4-19 4.5.1.1 [Select Display] Pop-up Menu in [Combination] Screen.. 4-21 4.6 Temporary Stop and Restart........................ 4-23 4.6.1 Temporary Stopping................................. 4-23 4.6.2 Restarting......................................... 4-23 4.7 Outputting the Operational Status................... 4-24 4.7.1 Every Combination Output............................ 4-24 4.7.2 Current Total Output................................. 4-25 4.8 Loading the Printer Paper (Printer-equipped models)... 4-28 4.9 Handling Drive Unit............................... 4-30  CCW-RS-2**W INSTRUCTION MANUAL 4 OPERATION PROCEDURES 4 OPERATION PROCEDURES 4.1 Summary This chapter describes emergency stop procedures, production outline, production procedures, and each operation during production. WARNING Thoroughly understand the contents of "3 OPERATING PANELS" before operating the weigh checker. Outline of the operation, preparation work, and actual procedures Basic adjustment procedures during production To understand and master the basic procedures for daily production and the basic adjustment procedures during production. Operator System administrator 4-1 4 OPERATION PROCEDURES CCW-RS-2**W INSTRUCTION MANUAL 4.2 Emergency Stop and Restart Follow the procedure below when stopping the weigh checker in an emergency and then restarting it. Emergency stop procedures 1. Turn off the main power switch on the side of the remote control unit. Production is terminated. The display of the control panel is cleared. MAIN POWER SWITCH Fig. 4-1 Main Power Switch Restart procedures 1. Eliminate the cause of the emergency stop. 2. Restart the production using normal procedures. 4-2 CCW-RS-2**W INSTRUCTION MANUAL 4 OPERATION PROCEDURES 4.3 Outline of the Production This section describes the outline of the production. Refer to "4.4 Production Procedures" and the subsequent sections for details regarding production procedures. 4.4.1 Pre-start Inspection ↓ ↓ 4.4.2 Air Pressure Adjustment (WP specification) ↓ ↓ ↓ 4.4.3 Turning the Device Power Switch on ↓ 4.4.4 Turning the Control Unit Power Switch on ↓ 4.4.5 Preset Selection ↓ 4.4.6 Zero Adjustment ↓ 4.4.7 Starting the Production ↓ 4.4.8 Stopping the Production ↓ 4.4.9 Discharging the Products ↓ 4.4.10 Turning the Device Power Switch off ↓ Cleaning 4-3 4 OPERATION PROCEDURES CCW-RS-2**W INSTRUCTION MANUAL 4.4 Production Procedures This section describes the production procedures. 4.4.1 Pre-start Inspection CAUTION For maintenance and inspections, unless instructed, the operator must turn off and lock the main power switch, and keep the key in his possession during the work. ( 1.6 Power Supply Shut Off and Indication) If any part of the device is not securely installed, it may fall due to the vibration during the production and may damage the weigh checker or injure personnel. If any problem is found during the pre-start inspection, contact the maintenance engineer and do not start the operation until the problem is solved. Perform the following pre-start inspection before starting the production to eliminate any cause of the trouble. 1. Make sure that tools and any other irrelevant objects are not placed on top or in the vicinity of the weigh checker. 2. Make sure that the dispersion table is securely installed with no play. 3. Make sure that the dispersion table does not make contact with the radial troughs. Fig. 4-2 Dispersion Table Partial View 4. Make sure that the radial troughs do not make contact with each other. 5. Make sure that the pool hopper, weigh hopper and timing hopper (optional) are securely installed with no play. 6. Make sure that the collection chute is securely installed. 7. Make sure that the timing hopper and the Fig. 4-3 Radial Trough Partial View drive unit are securely connected with the drive shaft. (Optional) 4-4 CCW-RS-2**W INSTRUCTION MANUAL 4 OPERATION PROCEDURES 4.4.2 Air Pressure Adjustment (WP specification) 1. Shut the air supply cockstop to stop the compressed air supply. Cockstop 2. Turn the drain to let the remaining air out of the air dryer. Drain Fig. 4-4 Air Pressure Adjustment (1) Cockstop 3. Check that the pressure gauge reads 0Mpa. 0.1 0.05 0.15 0 0.2 MPa Pressure Gauge 4. Re-tighten the drain and open the air supply cockstop. 5. Check that the pressure gauge reads between Tighten 0.01Mpa and 0.02Mpa. *1 uIf the gauge does not read between 0.01Mpa Fig. 4-5 Air Pressure Adjustment (2) and 0.02Mpa, adjust the gauge by turning the pressure adjustment knob to the right or left. 0.1 CAUTION 0.05 0.15 0 0.2 When the pressure gauge does MPa not read 0.02Mpa or under, even after manually adjusting, Standard Pressure 0.01-0.02Mpa check the pressure supply. Do not set the air pressure is too high as this may prevent accurate weighing. Åj Fig. 4-6 Air Pressure Adjustment (3) *1 4-5 4 OPERATION PROCEDURES CCW-RS-2**W INSTRUCTION MANUAL 4.4.3 Turning the Device Power Switch on CAUTION Turn the main power switch on at least 30 minutes before starting the production in order to get stable weighing results. This section describes how to supply power to the weigh checker. 1. Turn the main power switch on. The weigh checker is turned on. 2. Wait at least 30 minutes. Fig. 4-7 Main Power Switch 4.4.4 Turning the Control Unit Power Switch on This section describes how to supply power to the weigh checker control unit. 1. Press the [Power] key. The weigh checker control unit is turned on. Fig. 4-8 [Main Menu] Screen 4-6 CCW-RS-2**W INSTRUCTION MANUAL 4 OPERATION PROCEDURES 4.4.5 Preset Selection Select and use the preset item to which setting information of the product is registered in advance. This function makes it easy to set the product information. 1. Press the preset number that displayed large on the [Main Menu] Screen. The [Select Preset] screen appears. Fig. 4-9 [Main Menu] Screen 2. Use the scroll key or the scroll bar and press the desired [Preset Item]. 3. Press the [Exit] key. The display returns to the [Main Menu] screen with the selected preset information set. Fig. 4-10 [Select Preset] Screen There are two display modes in the [Select Preset] screen: the number mode and the list mode. A preset number is enlarged to display and the number mode is easy to operate. In the list mode, you can sort the items by product category, weight, etc. 4-7 4 OPERATION PROCEDURES CCW-RS-2**W INSTRUCTION MANUAL 1. Press the [Slct Dsply] key on the [Select Preset] screen. The display switches to the list mode. Fig. 4-11 [Select Preset] Screen (Number Mode) NOTE Pressing the title of each column ([PresetNo], [PdctClas], [Product Name], [Target Wt], [Speed], [Dump Cnt], and [Record Time]) will sort the preset data by the selected column. For example, when the [Target Wt] key is pressed, the preset data is displayed in ascending order by target weight. Fig. 4-12 [Select Preset] Screen (List Mode) 2. Press the [Slct Dsply] key. The display returns to the number mode. Fig. 4-13 [Select Preset] Screen (List Mode) 4-8 CCW-RS-2**W INSTRUCTION MANUAL 4 OPERATION PROCEDURES The preset number can be directly selected using the [Numeric Keypad] screen. This function is useful when the preset number is already identified and the number is too large to find by scrolling through the screen. 1. Press the [Preset No.] key on the [Select Preset] screen. The [Numeric Keypad] screen appears. 2. Input the desired preset number. The [Numeric Keypad] screen is cleared, and the entered preset number is selected. Fig. 4-14 [Select Preset] Screen 4-9 4 OPERATION PROCEDURES CCW-RS-2**W INSTRUCTION MANUAL 4.4.6 Zero Adjustment Perform zero adjustment for the weigh hopper and dispersion table in order to weigh the product precisely. 1. Press the [Zero Adjst] key. The [Zero Adjustment] screen appears. All hoppers are selected and displayed in blue. Fig. 4-15 [Main Menu] Screen 2. Press the [Start] key. NOTE The [Start] key cannot be pressed when the control unit power switch is off. Fig. 4-16 [Zero Adjustment] Screen The message "Please wait a moment." appears on the screen, and zero adjustment starts. Fig. 4-17 [Zero Adjustment] Screen (In Adjustment) 4-10 CCW-RS-2**W INSTRUCTION MANUAL 4 OPERATION PROCEDURES When zero adjustment operation finishes, each [WH] key displays the respective weight. 3. Make sure that each weight display of the [WH] key is within 0.0±0.1g. NOTE If the weight display reading exceeds 0.1g or falls below -0.1g, perform the zero adjustment again. Zero adjustment may not be performed accurately within 30 Fig. 4-18 [Zero Adjustment] Screen (Adjustment minutes after turning the power on Complete) or when there is air movement around the machine. Pressing each [WH] key on the screen can switch the hopper status to selected or unselected. Next, perform the zero adjustment operation for the dispersion table. 1. In the [Zero Adjustment] screen, press the [Slct All DF] key. All dispersion tables are displayed in blue. 2. Make sure that there is no product on the dispersion table. Fig. 4-19 [Zero Adjustment] Screen 4-11 4 OPERATION PROCEDURES CCW-RS-2**W INSTRUCTION MANUAL 3. Press the [Start] key. NOTE The [Start] key cannot be pressed