Work Study & Ergonomics: ME OE 503
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Questions and Answers

Which of the following is the MOST direct application of calculating basic work content, as learned in the course?

  • Assessing employee satisfaction levels.
  • Calculating an organization's production capacity. (correct)
  • Designing ergonomic workstations.
  • Determining optimal break times for employees.

Which of the following scenarios BEST demonstrates the application of ergonomics principles learned in the course?

  • A software company using motion study to optimize coding processes.
  • A factory implementing a new incentive plan to increase production output.
  • An office redesigning workstations to reduce the risk of musculoskeletal disorders. (correct)
  • A construction site using work sampling to measure task durations.

If a work study analyst determines that a job requires a high level of repetitive motion and awkward postures, which risk assessment tool would be MOST appropriate to use?

  • Time study analysis
  • Predetermined motion time system
  • Work sampling technique
  • RULA (Rapid Upper Limb Assessment) (correct)

What is the primary reason for conducting a critical analysis during the work study procedure?

<p>To identify areas for improvement and develop a better method. (B)</p> Signup and view all the answers

Which of the following elements is MOST crucial when determining allowances in work measurement?

<p>The environmental conditions and unavoidable delays. (B)</p> Signup and view all the answers

In Method Study, what is the primary purpose of using recording techniques like flow process charts and diagrams?

<p>To document and analyze the existing method for potential improvements. (C)</p> Signup and view all the answers

Which aspect of ergonomics is MOST directly addressed by the NIOSH lifting equation?

<p>Assessing the risk of musculoskeletal disorders due to lifting tasks. (A)</p> Signup and view all the answers

An organization wants to improve employee motivation and productivity. Which of the following would BEST achieve this?

<p>Introducing an incentive plan that rewards employees for exceeding targets. (D)</p> Signup and view all the answers

A Simo chart is MOST useful for which of the following applications in work study?

<p>Recording the simultaneous motions of two hands during a repetitive task. (C)</p> Signup and view all the answers

How does understanding the musculoskeletal system contribute to effective workplace design in ergonomics?

<p>It enables the design of tasks and workstations that minimize physical stress on the body. (A)</p> Signup and view all the answers

Flashcards

Work Study

Systematic examination of methods to improve resource use and set work standards.

Method Study

Detailed analysis of how a job is done to find better methods.

Recording Techniques

Techniques to record how work is done, like charts and diagrams.

Therbligs

Basic movements in performing a task, like reach, grasp, move, release.

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Work Measurement

Determining time required to complete a task, setting standards.

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Performance Rating

Rate at which a worker performs relative to standard pace.

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Allowances

Extra time added to normal time for delays, fatigue.

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Work Sampling

Technique to determine proportions of time spent on different activities.

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Ergonomics

Design of workplaces and tasks to fit human capabilities and limitations.

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Biomechanics

Study of body mechanics to assess and reduce physical stress.

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Study Notes

  • This curriculum is for a three-year diploma program in Mechanical Engineering.
  • The course code is ME OE 503.
  • The course title is Work Study & Ergonomics.
  • This course is in the 5th semester.
  • The course has 3 credits.
  • There are 3 lecture hours per week and zero tutorial and practical hours.

Course Objective

  • To provide a foundational understanding of work-study and ergonomics.
  • To impart knowledge of work-study techniques for productivity improvement.
  • To develop skills in calculating allowances, rating, and standard time for manual operations.
  • To give students knowledge about wages an incentive schemes.
  • To foster analytical skills related to workplace design, working postures, and lifting tasks.

Course Content

Work Study

  • This section covers the historical background and definition of work study.
  • It examines the role of work study in improving productivity.
  • It takes into account human factors in work study.
  • It covers the procedure for selecting jobs for work study.
  • Information collection and recording techniques are explored, along with critical analysis.
  • Focus on developing better methods, installation and following up on standard methods.
  • Motion Study/Method Study is covered, including definition, objectives and step-by-step procedure.
  • Recording includes techniques charts and diagrams plus memo motion and micro motion study.
  • This includes therbligs, cyclograph and chrono cyclegraph, simo chart.
  • Other key areas are the principles of motion economy and workplace layout design.

Work measurement

  • Work measurement includes definitions of components, procedures, and tools.
  • This covers performance rating, concept of normal time and allowances.
  • Work sampling technique of work measurement is covered.
  • Introduction to predetermined motion time system.
  • Covers the definition and objectives of incentive plans.
  • Covers various types of incentive plans.

Ergonomics

  • Introduction to ergonomics, definition, objectives and scope.
  • Covers the man-machine system and its components.
  • Introduction to musculoskeletal, respiratory, and circulatory systems.
  • Also covers metabolism and measuring physiological functions.
  • Addresses workload and energy consumption.
  • Discusses biomechanics and types of body movements.
  • Design of lifting tasks using the NIOSH lifting equation.
  • Distal upper extremities risk factors and risk assessment tools are examined.
  • Topics include Strain Index, RULA, and REBA.
  • Introduces anthropometry, work table, and seat designing.

Course Outcome

  • Students will be able to calculate the basic work content of a specific job, and an organization's production capacity.
  • Students will be able to analyze the level of risk in a job and design appropriate work systems.
  • Students will be able to rate a worker and calculate basic, allowed, and standard time.
  • Students can analyze and improve existing working methods.
  • Students will be able to provide allowances for jobs.
  • Barnes Ralph M., "Motion & Time study: Design and Measurement of Work," Wiley Text Books, 2001.
  • Marvin E, Mundel & David L, "Motion & Time Study: Improving Productivity," Pearson Education, 2000.
  • Benjamin. E Niebel and Freivalds Andris, "Methods Standards & Work Design," Mc Graw Hill, 1997.
  • Lakhwinder P S," Work Study and Ergonomics," Cambridge University Press, 2016
  • International Labour Organization, "Work-study," Oxford and IBH publishing company Pvt. Ltd., N.Delhi, 2001.
  • Sanders Mark S and McCormick Ernert J, "Human Factors in Engineering and Design", McGraw-Hill Inc., 1993.
  • KjellZandin, Maynard's Industrial Engineering Handbook, Fifth Edition, McGraw Hill. 2001.

Unit-Wise Time and Marks Distribution

  • Unit 1 has a time allocation of 20 hours and a marks allocation of 40%.
  • Unit 2 has a time allocation of 10 hours and a marks allocation of 20%.
  • Unit 3 has a time allocation of 18 hours and a marks allocation of 40%.
  • The total time allocation is 48 hours and the total marks allocation is 100%.

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Description

Foundational study of work study and ergonomics for Mechanical Engineering diploma, semester 5. Learn techniques for productivity improvement, calculating allowances, rating, and standard time for manual operations. Foster analytical skills related to workplace design, working postures, and lifting tasks.

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