Welding Surface Preparation Quiz

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Questions and Answers

What is the most common defect caused by welding on contaminated metal?

  • Surface corrosion
  • Cracks
  • Surface porosity (correct)
  • Toxic fumes

Why is mechanical cleaning important before welding?

  • To prevent metal from getting too hot
  • To create designs on the metal surface
  • To ensure quality welds by removing contaminants and oxides (correct)
  • To remove toxic fumes

What type of joint requires the least base metal edge preparation?

  • Lap joint (correct)
  • Corner joint
  • T-joint
  • Edge joint

When might welders need to resort to chemical cleaning?

<p>When mechanical cleaning is insufficient (D)</p>
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What happens when metal is exposed to air for a prolonged period?

<p>It develops surface porosity (C)</p>
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Which type of weld is characterized by gas pockets or voids in the weld metal?

<p>Plug or slot weld (A)</p>
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What is the main purpose of surfacing in welding?

<p>To increase the thickness of worn base metal (B)</p>
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What is the maximum size allowed for the root opening and root face in open root welds on plate?

<p>1/8&quot; (A)</p>
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What is the purpose of backing strips in welding?

<p>To prevent contamination and support the weld pool (A)</p>
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Which welding position is considered an in position weld?

<p>Flat position (A)</p>
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When welding a fillet weld, what letter is added to the back of the position?

<p>F (D)</p>
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What must be written for each weld if codes are mandated?

<p>Welding procedure specification (WPS) (A)</p>
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Flashcards

Surface porosity

Gas pockets or voids within the weld metal.

Mechanical cleaning

Removing contaminants and oxides from the metal surface before welding.

Lap joint

Overlapping two pieces of metal.

Chemical cleaning

When mechanical cleaning is not enough to remove contaminants.

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Prolonged air exposure to metal

It develops a layer of oxides and may cause surface porosity when welding.

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Plug or slot weld defect

A weld with gas pockets or voids in the weld metal.

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Surfacing in welding

To increase the thickness of worn base metal.

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Open root weld max size

Maximum size is 1/8 inch.

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Backing strips

Prevent contamination and support the weld pool.

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Flat position welding

Welding done from above.

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Fillet weld position

The letter 'F' is added.

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Mandatory weld documentation

Welding Procedure Specification (WPS)

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