Welding and Lifting Safety Quiz

Welding Safety

• Always wear protective goggles or safety glasses when welding to prevent eye injuries.
• Use protective equipment to shield against sparks and heat, including gloves, helmets, and flame-resistant clothing.
• Avoid welding near pressurized fluid lines to prevent injuries from potential failures and burns.
• Use genuine Falcon Forestry Equipment parts for repairs to ensure safety and equipment reliability.
• Ensure good ventilation in the work area to prevent inhalation of harmful fumes.
• Disable electrical power before commencing any welding operations.
• Place the welder ground clamp near the weld area to minimize electrical hazards.

Lifting Equipment and Hazard Awareness

• Utilize appropriate lifting equipment when removing heavy components to prevent injuries.
• A lift plan and safety assessment must be conducted before lifting activities.
• Maintain a safe distance from the working area, keeping people at least two tree lengths away from the winch while it operates.
• Avoid placing tools on the winch and ensure the area is clear of overhead hazards like falling logs or branches.
• Stay alert to the environment and potential falling debris when lifting objects.

Rope and Rigging Safety

• Execute a working-at-heights plan when freeing wedged ropes from high points, wearing suitable PPE.
• Be cautious of multiple pinch points when changing rigging, which can cause crush injuries.
• Handle wire ropes with care due to cutting hazards; use strong gloves.
• Sharp edges and pinch points are present on rigging components like sheaves; strong gloves are recommended for handling.

Emergency Preparedness

• Keep a first aid kit and fire extinguisher accessible near the machine.
• Read the instructions on the fire extinguisher and ensure it is regularly serviced.
• Maintain a list of emergency contacts for quick access in case of an incident.

Travel Lockout Valve

• The travel lockout valve activates under specific conditions, such as overspeed or alarm activation.
• It restricts reverse travel of the machine and slows movement immediately.
• Ensure proper engagement/disengagement of the travel lockout when the machine is attached or detached from the Winch Assist.

Safety Alarms and Response

• Alarms like open cab doors or high hydraulic loop temperatures signal immediate action is required.
• Operators must follow safety instructions to stabilize the machine and address issues before continuing work.
• Always shut down the machine when alarms are triggered to prevent damage or failure.

Equipment Specifications

• Winch unit weights range from 4400–4900 kg (9700–10,800 lb) un-roped and 6500–7000 kg (14,330–15,430 lb) roped.
• Rope capacity reaches 500 m, with rated line pulls of 21 tonnes (23 US tons) for the 108:1 ratio gearbox.
• Maximum drum speeds vary between 22 rpm and 32 rpm depending on the gearbox ratio.
• Operating temperatures for the equipment are between -20 °C and 60 °C (-4 °F to 140 °F).

Rigging Component Safety

• Replacement components must be from Falcon Forestry Equipment for optimal safety in operations.
• Routine inspections of ropes and chains are essential to ensure rigging safety and performance.