Welding and Lifting Safety Quiz

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Questions and Answers

What should you avoid placing on top of the winch?

First aid kit

Safety equipment

Emergency contact numbers

Tools or other items (correct)

Which of the following is a hazard when working near power lines?

Heavy rainfall that can cause slippery surfaces

Low power lines that may interact with equipment (correct)

Inadequate lighting around work areas

High winds that can affect lifting operations

What is a key consideration when changing rigging components?

It requires no safety planning

There are no risks involved

Multiple pinch points are present (correct)

Lifting height is irrelevant

What personal protective equipment (PPE) should be worn when freeing a stuck rope?

Strong gloves Signup and view all the answers

Why should a first aid kit and fire extinguisher be kept on or near the machine?

To ensure quick access in emergencies Signup and view all the answers

What action should be taken if a wire rope has a sprag?

Use strong gloves while handling Signup and view all the answers

What must be considered before lifting or rigging work begins?

The environment and overhead hazards Signup and view all the answers

What must be done if an object is injected into the body?

Seek surgical removal within a few hours Signup and view all the answers

What condition activates the travel lockout valve?

Speed exceeds maximum pay-out speed Signup and view all the answers

What happens to the travel of the tethered machine when the travel lockout valve is engaged?

Reverse travel is inhibited and speed decreases Signup and view all the answers

What should an operator do immediately if any safety alarms are activated during operation?

Stop operating the tethered machine Signup and view all the answers

Which of the following conditions will NOT disable the reverse travel of the tethered machine?

When it is not tethered to the Winch Assist machine Signup and view all the answers

What is the consequence of moving the tethered machine away from the Winch Assist machine while the brake is engaged?

It may overload the Winch Assist machine Signup and view all the answers

What response is indicated by the alarm for an open cab door?

On-screen alert and audible alarm sound Signup and view all the answers

What is the likely action to take when the low hydraulic fluid alarm is activated?

Immediately stop operating the tethered machine Signup and view all the answers

When is the travel lockout valve disengaged from the machine's hydraulic circuit?

When it is not tethered to the Winch Assist machine Signup and view all the answers

What should always be worn before starting welding operations?

Protective goggles or safety glasses Signup and view all the answers

What is a safe practice regarding pressurized fluid lines during welding?

Avoid welding near pressurized fluid lines. Signup and view all the answers

What should be done to prevent chipping while hammering hardened metal?

Place a soft hammer or brass bar between the hammer and object. Signup and view all the answers

Which type of parts should be used for replacing worn or damaged equipment?

Genuine Falcon Forestry Equipment parts Signup and view all the answers

What should be done before conducting a welding operation?

Disable electrical power before welding. Signup and view all the answers

When lifting heavy components, what is essential to have in place?

A documented lift plan and safety assessment Signup and view all the answers

What is necessary to minimize the risk of welding current travelling through the electrical system?

Keep the welder ground clamp close to the welded area. Signup and view all the answers

What is a crucial safety measure when operating a winch near trees?

Ensure no persons are closer than two tree lengths while the winch operates. Signup and view all the answers

What indicates a high hydraulic loop temperature issue?

An audible alarm sounds in the cab. Signup and view all the answers

What should be done first when low hydraulic oil boost pressure is detected?

Deactivate winch mode immediately. Signup and view all the answers

Which of the following occurs when the hydraulic oil temperature is too high?

The winch engine is shut down. Signup and view all the answers

What action should be taken if the low hydraulic boost pressure alarm sounds?

Stabilize the tethered machine. Signup and view all the answers

In response to an on-screen alert for high hydraulic oil temperature, what is the correct first step?

Stabilize the tethered machine. Signup and view all the answers

What happens when hydraulic pressure cannot sustain winch operation?

The system deactivates winch mode. Signup and view all the answers

Which is an incorrect response to an alarm for high hydraulic loop temperature?

Resume operation without any checks. Signup and view all the answers

What is one of the consequences of high hydraulic oil temperature in the system?

An audible alarm sounds in the cab. Signup and view all the answers

What happens when the hydraulic tension is increased on the machine?

An on-screen alert is displayed. Signup and view all the answers

What is the winch unit weight when it is un-roped?

4400–4900 kg Signup and view all the answers

Which gearbox provides a higher rated line pull?

108:1 ratio gearbox Signup and view all the answers

What is the maximum rated drum speed for the 75:1 ratio gearbox?

32 rpm Signup and view all the answers

What is the recommended operational temperature range for the winch system?

-20 °C to 60 °C Signup and view all the answers

What is the rope capacity of the winch system?

500 m Signup and view all the answers

Which component is recommended to be used for safe operation of the Winch Assist system?

Parts from Falcon Forestry Equipment Signup and view all the answers

What is the rated line speed on a full drum for the 75:1 ratio gearbox?

4 km/h Signup and view all the answers

Study Notes

Welding Safety

Always wear protective goggles or safety glasses when welding to prevent eye injuries.
Use protective equipment to shield against sparks and heat, including gloves, helmets, and flame-resistant clothing.
Avoid welding near pressurized fluid lines to prevent injuries from potential failures and burns.
Use genuine Falcon Forestry Equipment parts for repairs to ensure safety and equipment reliability.
Ensure good ventilation in the work area to prevent inhalation of harmful fumes.
Disable electrical power before commencing any welding operations.
Place the welder ground clamp near the weld area to minimize electrical hazards.

Lifting Equipment and Hazard Awareness

Utilize appropriate lifting equipment when removing heavy components to prevent injuries.
A lift plan and safety assessment must be conducted before lifting activities.
Maintain a safe distance from the working area, keeping people at least two tree lengths away from the winch while it operates.
Avoid placing tools on the winch and ensure the area is clear of overhead hazards like falling logs or branches.
Stay alert to the environment and potential falling debris when lifting objects.

Rope and Rigging Safety

Execute a working-at-heights plan when freeing wedged ropes from high points, wearing suitable PPE.
Be cautious of multiple pinch points when changing rigging, which can cause crush injuries.
Handle wire ropes with care due to cutting hazards; use strong gloves.
Sharp edges and pinch points are present on rigging components like sheaves; strong gloves are recommended for handling.

Emergency Preparedness

Keep a first aid kit and fire extinguisher accessible near the machine.
Read the instructions on the fire extinguisher and ensure it is regularly serviced.
Maintain a list of emergency contacts for quick access in case of an incident.

Travel Lockout Valve

The travel lockout valve activates under specific conditions, such as overspeed or alarm activation.
It restricts reverse travel of the machine and slows movement immediately.
Ensure proper engagement/disengagement of the travel lockout when the machine is attached or detached from the Winch Assist.

Safety Alarms and Response

Alarms like open cab doors or high hydraulic loop temperatures signal immediate action is required.
Operators must follow safety instructions to stabilize the machine and address issues before continuing work.
Always shut down the machine when alarms are triggered to prevent damage or failure.

Equipment Specifications

Winch unit weights range from 4400–4900 kg (9700–10,800 lb) un-roped and 6500–7000 kg (14,330–15,430 lb) roped.
Rope capacity reaches 500 m, with rated line pulls of 21 tonnes (23 US tons) for the 108:1 ratio gearbox.
Maximum drum speeds vary between 22 rpm and 32 rpm depending on the gearbox ratio.
Operating temperatures for the equipment are between -20 °C and 60 °C (-4 °F to 140 °F).

Rigging Component Safety

Replacement components must be from Falcon Forestry Equipment for optimal safety in operations.
Routine inspections of ropes and chains are essential to ensure rigging safety and performance.

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Description

Test your knowledge on welding and lifting safety protocols. This quiz covers essential practices to protect yourself and others while working with welding equipment and lifting heavy components. Familiarize yourself with proper equipment usage, hazard awareness, and safety measures.