Weld Discontinuities Study Guide Quiz
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Questions and Answers

What is the term used for excessive weld reinforcement?

  • Convexity (correct)
  • Concavity
  • Underfill
  • Overlap

Which discontinuity refers to the lack of fusion between weld metal and the base metal?

  • Distortion
  • Insufficient Throat
  • Undercut
  • Incomplete Fusion (correct)

What discontinuity is caused by the joining surfaces not being properly aligned?

  • Out-of-Line Weld Beads (correct)
  • Cracking
  • Slag Inclusions
  • Surface Irregularities

Which discontinuity is a result of gas pockets trapped in the solidifying weld metal?

<p>Porosity (A)</p> Signup and view all the answers

What is the term for the undesirable groove in the weld face?

<p>Concavity (A)</p> Signup and view all the answers

What is the term for the undesirable groove in the weld face?

<p>Concavity (A)</p> Signup and view all the answers

Which discontinuity refers to the lack of fusion between weld metal and the base metal?

<p>Incomplete Joint Penetration (D)</p> Signup and view all the answers

What discontinuity is caused by the joining surfaces not being properly aligned?

<p>Out-of-Line Weld Beads (C)</p> Signup and view all the answers

What discontinuity is a result of gas pockets trapped in the solidifying weld metal?

<p>Porosity (D)</p> Signup and view all the answers

What is the term used for excessive weld reinforcement?

<p>Excessive Weld Reinforcement (D)</p> Signup and view all the answers

Flashcards

What is Convexity?

Excessive weld reinforcement refers to when the weld metal extends beyond the base material surface.

What is Incomplete Fusion?

Incomplete Fusion is the lack of bonding between the weld metal and base metal

What does 'Out-of-Line' mean in welding?

Out-of-Line Weld Beads refers to the misalignment of joining surfaces.

What causes Porosity?

Porosity is caused by trapped gas pockets in the solidifying weld metal.

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What is Concavity?

Concavity is an undesirable groove in the weld face.

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What is Incomplete Joint Penetration?

Incomplete Joint Penetration refers to the lack of fusion at the root of the weld joint.

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What is Excessive Weld Reinforcement?

Excessive Weld Reinforcement refers to when the weld metal extends too far beyond the base material surface.

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Study Notes

Welding Discontinuities and Terminologies

  • Excessive Weld Reinforcement: Known as "weld overbuild," refers to an excessive amount of weld material that can adversely affect the performance and aesthetics of the weld joint.

  • Lack of Fusion: This discontinuity occurs when there is insufficient bonding between the weld metal and the base metal, compromising the integrity of the joint.

  • Misalignment: A discontinuity caused when the surfaces being joined are not properly aligned, leading to uneven weld penetration and potential structural weaknesses.

  • Gas Pockets: Also known as porosity, this discontinuity results from gas trapped in the weld metal as it solidifies, creating voids that can weaken the weld.

  • Undesirable Groove in Weld Face: Typically referred to as "weld sink," this term is used to describe a groove or depression on the surface of the weld that is visually and structurally undesirable.

  • Reinforcement Identification: Excessive weld reinforcement, or weld overbuild, can lead to issues in fatigue strength and may require additional grinding or machining for proper profile.

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Description

Test your knowledge of intermediate weld discontinuities with this study guide. Learn about weld terminology, process-related discontinuities, dimensional errors, weld profiles, overlap, convexity, excessive weld reinforcement, and more. Perfect for welding students and professionals looking to enhance their skills and understanding of weld discontinuities.

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