Weld Discontinuities Study Guide Quiz
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Questions and Answers

What is the term used for excessive weld reinforcement?

  • Convexity (correct)
  • Concavity
  • Underfill
  • Overlap
  • Which discontinuity refers to the lack of fusion between weld metal and the base metal?

  • Distortion
  • Insufficient Throat
  • Undercut
  • Incomplete Fusion (correct)
  • What discontinuity is caused by the joining surfaces not being properly aligned?

  • Out-of-Line Weld Beads (correct)
  • Cracking
  • Slag Inclusions
  • Surface Irregularities
  • Which discontinuity is a result of gas pockets trapped in the solidifying weld metal?

    <p>Porosity</p> Signup and view all the answers

    What is the term for the undesirable groove in the weld face?

    <p>Concavity</p> Signup and view all the answers

    What is the term for the undesirable groove in the weld face?

    <p>Concavity</p> Signup and view all the answers

    Which discontinuity refers to the lack of fusion between weld metal and the base metal?

    <p>Incomplete Joint Penetration</p> Signup and view all the answers

    What discontinuity is caused by the joining surfaces not being properly aligned?

    <p>Out-of-Line Weld Beads</p> Signup and view all the answers

    What discontinuity is a result of gas pockets trapped in the solidifying weld metal?

    <p>Porosity</p> Signup and view all the answers

    What is the term used for excessive weld reinforcement?

    <p>Excessive Weld Reinforcement</p> Signup and view all the answers

    Study Notes

    Welding Discontinuities and Terminologies

    • Excessive Weld Reinforcement: Known as "weld overbuild," refers to an excessive amount of weld material that can adversely affect the performance and aesthetics of the weld joint.

    • Lack of Fusion: This discontinuity occurs when there is insufficient bonding between the weld metal and the base metal, compromising the integrity of the joint.

    • Misalignment: A discontinuity caused when the surfaces being joined are not properly aligned, leading to uneven weld penetration and potential structural weaknesses.

    • Gas Pockets: Also known as porosity, this discontinuity results from gas trapped in the weld metal as it solidifies, creating voids that can weaken the weld.

    • Undesirable Groove in Weld Face: Typically referred to as "weld sink," this term is used to describe a groove or depression on the surface of the weld that is visually and structurally undesirable.

    • Reinforcement Identification: Excessive weld reinforcement, or weld overbuild, can lead to issues in fatigue strength and may require additional grinding or machining for proper profile.

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    Description

    Test your knowledge of intermediate weld discontinuities with this study guide. Learn about weld terminology, process-related discontinuities, dimensional errors, weld profiles, overlap, convexity, excessive weld reinforcement, and more. Perfect for welding students and professionals looking to enhance their skills and understanding of weld discontinuities.

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