Podcast
Questions and Answers
What should be done if the fines are not flowing out into the bin during hopper cleaning?
What should be done if the fines are not flowing out into the bin during hopper cleaning?
- Continue cleaning until finished
- Ignore the issue and proceed with cleaning
- Attempt to clear the blockage manually
- Stop cleaning and report to the Team Manager (correct)
What is the first step when reclaiming fines from bay 11?
What is the first step when reclaiming fines from bay 11?
- Check the product before conveying
- Ensure the bay is accessible (correct)
- Inspect the scooper for damage
- Start the off-loading process
Why is it important to keep a safe distance while the scooper is removing/loading in bay 11?
Why is it important to keep a safe distance while the scooper is removing/loading in bay 11?
- To avoid potential injuries from moving equipment (correct)
- Because the scooper does not need supervision
- To get a better view of the operation
- Because the scooper may cause a mess
What must be checked regarding the scooper before entering the bulk store?
What must be checked regarding the scooper before entering the bulk store?
What is a key requirement when guiding the scooper to bay 11?
What is a key requirement when guiding the scooper to bay 11?
What must be done if insufficient space is available in bay 11 before operating the scooper?
What must be done if insufficient space is available in bay 11 before operating the scooper?
What is the last step after the scooper is removed from bay 11?
What is the last step after the scooper is removed from bay 11?
What should be done when there are prill spillages from damaged bags?
What should be done when there are prill spillages from damaged bags?
Flashcards
Hopper Cleaning Procedure
Hopper Cleaning Procedure
Procedure for cleaning inside hoppers using rubber hummers, while monitoring for lumps and fines flow.
Fines Flow Control
Fines Flow Control
Checking if fines are flowing correctly to designated bins during hopper cleaning. Stopping cleaning if the outlet loading pipe is blocked.
Bay 11 Inspection
Bay 11 Inspection
Inspecting accessibility, space, and scooper condition before reclaiming fines. Check for leaks, cleanliness and correct tyre threading.
Scooper Positioning (Bay 11)
Scooper Positioning (Bay 11)
Pushing product from front to back, into Bay 10 and Bay 11 demarcation wall.
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Scooper Pre-Inspection
Scooper Pre-Inspection
Checking scooper for leaks, cleanliness, and proper tire threading before use in the bulk store.
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Product Transfer to 304A Conveyor
Product Transfer to 304A Conveyor
Ensuring the product is transferred correctly to the 304A conveyor for bagging.
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Scooper Removal Procedure
Scooper Removal Procedure
Procedure for removing the scooper from Bay 11 after off-loading; includes ensuring that most of the product is moved to the demarcation wall. Lock the back door.
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Spill Procedure (Bags)
Spill Procedure (Bags)
Determine the amount of spillage from damaged bags (25kg or 1.2t bags).
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Task 10: Cleaning Inside Hoppers
- Key Points: Enter the hopper, monitor the entrance, and clean using a rubber hummer.
- Remarks: Watch for lumps that may fall during cleaning. Check the flow of product to ensure the outlet isn't blocked during cleaning. Stop if fines aren't reaching the loading chute and report to a manager.
Task 11: Reclaiming Fines from Bay 11
- Inspect the Bay: Ensure the bay is accessible, enough space exists, and moving equipment isn't interfering.
- Scooper Inspection: Check the scooper for leaks, cleanliness and proper threading before entering the bulk storage.
- Scooper Placement: Check the area where the scooper will move. Sufficient space must be available and the driver must use a standby to give directions.
- Product Preparation: Guide the scooper to bay 11, ensuring products move to the correct area (304A). Check the product amount in bay 11 to ensure nearly all product is moved into Bay 10 and 11 demarcation walls.
- Scooper Removal: Once the scooper has removed product, lock the backdoor.
Task 12: Environmental Procedure - Prill Spillages from Damaged Bags
- Key Points: Determine the amount of spillage from 25kg or 1 tonne bags.
- Cleanup: Return damaged 25kg bags to the bagging station for rework. Clean spills using a broom and skip bin.
- Critical Note: Never use RWB (Resin Wash Water) to clean spillage, but use water as a last resort after authorisation. Spillovers must be reported to the shift/team manager prior to cleanup.
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