Podcast
Questions and Answers
What should be checked for signs of wear during wagon maintenance?
What should be checked for signs of wear during wagon maintenance?
- Worn out lugs (correct)
- Presence of paint scratches
- Flexibility of air hose
- Overall weight of the wagon
Which aspect of the BP air hose is important to confirm?
Which aspect of the BP air hose is important to confirm?
- Length of the hose
- Condition of the nipple for worn out threads (correct)
- Color of the hose
- Whether it is decorated
In the context of a coupling, what should be verified regarding the ball lever?
In the context of a coupling, what should be verified regarding the ball lever?
- Presence of rust
- Overall length
- Position and modification for coaching stock (correct)
- Its color consistency
What indicates a potential issue with the BP Metallic pipe during inspection?
What indicates a potential issue with the BP Metallic pipe during inspection?
What should be examined to ensure the effectiveness of stowing ballast?
What should be examined to ensure the effectiveness of stowing ballast?
When should the machined relief be replaced?
When should the machined relief be replaced?
What condition indicates that the pins and bushes of the bogie brake gear should be changed?
What condition indicates that the pins and bushes of the bogie brake gear should be changed?
Which component should be cleaned as part of the air brake system maintenance?
Which component should be cleaned as part of the air brake system maintenance?
What action is required regarding the angle cock during maintenance?
What action is required regarding the angle cock during maintenance?
What maintenance task should be performed on the sealing rings of the reservoir?
What maintenance task should be performed on the sealing rings of the reservoir?
Which of the following requires examination and possible repair?
Which of the following requires examination and possible repair?
What is the proper maintenance action for the slack adjuster?
What is the proper maintenance action for the slack adjuster?
What is the standard overall length for the CBC uncoupling lever handle required for BLC wagons?
What is the standard overall length for the CBC uncoupling lever handle required for BLC wagons?
What is the standard slot gap in the bearing piece?
What is the standard slot gap in the bearing piece?
What should be checked first when assessing the gap between the knuckle nose and guard arm?
What should be checked first when assessing the gap between the knuckle nose and guard arm?
What is the maximum allowable gap between the knuckle nose and guard arm?
What is the maximum allowable gap between the knuckle nose and guard arm?
What is the standard diameter of the bearing piece pin?
What is the standard diameter of the bearing piece pin?
What is the minimum standard height of the CBC from the center of the track?
What is the minimum standard height of the CBC from the center of the track?
What should be evaluated regarding the CBC Shank wear plate?
What should be evaluated regarding the CBC Shank wear plate?
Which aspect is significant when checking the condition of the lock lift assembly?
Which aspect is significant when checking the condition of the lock lift assembly?
What should be identified about the anti-rotational lug size?
What should be identified about the anti-rotational lug size?
What is the minimum frequency for checking the in-motion weigh-bridges?
What is the minimum frequency for checking the in-motion weigh-bridges?
Which condition indicates a likely failure of the bearing system?
Which condition indicates a likely failure of the bearing system?
What should be included in the breakdown register of a weigh bridge?
What should be included in the breakdown register of a weigh bridge?
What is the significance of the certificate of stamping from the Weight and Measures Department?
What is the significance of the certificate of stamping from the Weight and Measures Department?
What does a 'jammed' rotation of the axle box indicate?
What does a 'jammed' rotation of the axle box indicate?
Which condition indicates that the locking studs may need attention?
Which condition indicates that the locking studs may need attention?
What should be ensured when the weigh bridge is not in use?
What should be ensured when the weigh bridge is not in use?
What can be a probable cause of a bearing failure?
What can be a probable cause of a bearing failure?
What should be assessed to determine the condition of the grease seal?
What should be assessed to determine the condition of the grease seal?
Which aspect is the least likely to indicate a problem with the wagon's performance?
Which aspect is the least likely to indicate a problem with the wagon's performance?
What is required to ensure proper maintenance of earthing as per the standards?
What is required to ensure proper maintenance of earthing as per the standards?
Which equipment should receive scheduled maintenance under AMC for the weigh bridge?
Which equipment should receive scheduled maintenance under AMC for the weigh bridge?
Who is responsible for the overall security of the weigh bridge installation?
Who is responsible for the overall security of the weigh bridge installation?
How should jumpers for the track circuit be maintained?
How should jumpers for the track circuit be maintained?
What kind of joints are required for electrical isolation of weigh rails?
What kind of joints are required for electrical isolation of weigh rails?
What is the standard length of the rubber hose described in the checklist?
What is the standard length of the rubber hose described in the checklist?
What condition should be checked regarding the crimped clamps on the BP air hose?
What condition should be checked regarding the crimped clamps on the BP air hose?
On which components should the condition and availability be checked according to the checklist?
On which components should the condition and availability be checked according to the checklist?
What is the standard complete length of the BP air hose including palm and nipple?
What is the standard complete length of the BP air hose including palm and nipple?
What diameter is specified for the palm locking pin's condition in the checklist?
What diameter is specified for the palm locking pin's condition in the checklist?
What should be assessed regarding the position of the coupling ball lever in relation to coaching stock?
What should be assessed regarding the position of the coupling ball lever in relation to coaching stock?
When inspecting the BP air hose, what specific aspect needs to be confirmed regarding its condition?
When inspecting the BP air hose, what specific aspect needs to be confirmed regarding its condition?
What should be verified about the BP Metallic pipe geometry during the inspection?
What should be verified about the BP Metallic pipe geometry during the inspection?
Which issue might indicate that the palm end lug edges are problematic?
Which issue might indicate that the palm end lug edges are problematic?
What is a critical aspect to check regarding the spare screw coupling during maintenance?
What is a critical aspect to check regarding the spare screw coupling during maintenance?
What is the primary focus of the checklist for the Safety Audit of Wagon ROH Depots?
What is the primary focus of the checklist for the Safety Audit of Wagon ROH Depots?
Which checklist is specifically aimed at addressing issues related to the train parting in freight stock?
Which checklist is specifically aimed at addressing issues related to the train parting in freight stock?
Which checklist addresses the analysis of BP Air hose uncoupling?
Which checklist addresses the analysis of BP Air hose uncoupling?
What is included in the checklist for Freight Sick Line Maintenance?
What is included in the checklist for Freight Sick Line Maintenance?
Which checklist would be most relevant for conducting a review of the air brake system?
Which checklist would be most relevant for conducting a review of the air brake system?
Which checklist is designed for understanding the work areas that require specific attention regarding wagons?
Which checklist is designed for understanding the work areas that require specific attention regarding wagons?
What is the primary purpose of the checklist for the Inspection of In-Motion Weigh-bridges?
What is the primary purpose of the checklist for the Inspection of In-Motion Weigh-bridges?
What is the maximum allowable wear for the nose of the knuckle that dictates a replacement with an HTE knuckle?
What is the maximum allowable wear for the nose of the knuckle that dictates a replacement with an HTE knuckle?
What should be done if the slack in the draft gear is not within acceptable limits?
What should be done if the slack in the draft gear is not within acceptable limits?
What is the primary capability of the wheel impact load detector system?
What is the primary capability of the wheel impact load detector system?
What action is required for the buffer height during maintenance?
What action is required for the buffer height during maintenance?
If deep notches due to gearing on an axle exceed what depth, should the axle be rejected?
If deep notches due to gearing on an axle exceed what depth, should the axle be rejected?
What structural detail must be checked for the housing of the detection system?
What structural detail must be checked for the housing of the detection system?
What is the action required if the height of the flange on a wheel exceeds 31 mm?
What is the action required if the height of the flange on a wheel exceeds 31 mm?
Which characteristic is NOT associated with the wheel impact load detection system?
Which characteristic is NOT associated with the wheel impact load detection system?
What should be done with the anti creep protection in the coupler mechanism?
What should be done with the anti creep protection in the coupler mechanism?
What is included in the scope of supply for the wheel impact load detection system?
What is included in the scope of supply for the wheel impact load detection system?
What aspect of the wheel impact load detection system directly contributes to its functionality?
What aspect of the wheel impact load detection system directly contributes to its functionality?
Which aspect should be checked regarding the coupler body during maintenance?
Which aspect should be checked regarding the coupler body during maintenance?
What type of load does the wheel impact load detector measure?
What type of load does the wheel impact load detector measure?
When should the Yoke pin support be replaced?
When should the Yoke pin support be replaced?
Which of the following details is NOT typically required for wagon maintenance documentation?
Which of the following details is NOT typically required for wagon maintenance documentation?
What should be done if the flange on a wheel is not completely smooth?
What should be done if the flange on a wheel is not completely smooth?
What is required if the knuckle stretch shows significant wear?
What is required if the knuckle stretch shows significant wear?
Which part of the wheel impact load detection system checks for train speed?
Which part of the wheel impact load detection system checks for train speed?
What must be ensured about the channels used in the wheel impact load detection system?
What must be ensured about the channels used in the wheel impact load detection system?
What should be done if the backing ring is found to be loose during inspection?
What should be done if the backing ring is found to be loose during inspection?
When should a new locking plate be used during maintenance?
When should a new locking plate be used during maintenance?
What should be checked if there is an unusual sound from the bearing?
What should be checked if there is an unusual sound from the bearing?
What action is recommended regarding the axle end cap screw if the cover is opened?
What action is recommended regarding the axle end cap screw if the cover is opened?
Which is NOT part of the recommended freight sickline facilities?
Which is NOT part of the recommended freight sickline facilities?
In the context of maintenance, what should be ensured regarding the load zone change?
In the context of maintenance, what should be ensured regarding the load zone change?
What is a recommended action concerning the seal during inspection?
What is a recommended action concerning the seal during inspection?
What is the focus of the maintenance checks in the covered shed?
What is the focus of the maintenance checks in the covered shed?
Which of the following is essential for the machine shop facility?
Which of the following is essential for the machine shop facility?
Flashcards
Machined relief
Machined relief
Replace if depth less than 0.8 mm
Pins & Bushes (clearance)
Pins & Bushes (clearance)
Change if clearance is more than 1.5 mm
Distributor Valve
Distributor Valve
Overhauling and SWTR testing required
Brake Cylinder Lubrication
Brake Cylinder Lubrication
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Slack Adjuster Testing
Slack Adjuster Testing
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Brake Block Inspection
Brake Block Inspection
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RDSO Manual G-97
RDSO Manual G-97
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CBC Uncoupling Lever Handle Length
CBC Uncoupling Lever Handle Length
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CBC Uncoupling Lever Handle Bent End Length
CBC Uncoupling Lever Handle Bent End Length
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CBC Uncoupling Lever Handle Geometry
CBC Uncoupling Lever Handle Geometry
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CBC Bearing Piece Slot Gap
CBC Bearing Piece Slot Gap
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CBC Bearing Piece Pin Condition
CBC Bearing Piece Pin Condition
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Knuckle Nose/Guard Arm Gap
Knuckle Nose/Guard Arm Gap
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Knuckle Wear
Knuckle Wear
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CBC Height from Track
CBC Height from Track
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Lock Lift Assembly Condition
Lock Lift Assembly Condition
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Last POH Workshop Date
Last POH Workshop Date
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Return Date (Bearing)
Return Date (Bearing)
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Commodity Weight
Commodity Weight
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Wagon Position
Wagon Position
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Affected Wheel Position
Affected Wheel Position
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Bearing Type
Bearing Type
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Weigh Bridge Inspection
Weigh Bridge Inspection
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Weigh Bridge Certificate
Weigh Bridge Certificate
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Breakdown Register
Breakdown Register
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Weigh Bridge Room Security
Weigh Bridge Room Security
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Inspect worn-out lugs
Inspect worn-out lugs
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Check palm end for scratches
Check palm end for scratches
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Air hose make & stamping check
Air hose make & stamping check
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BP hose condition
BP hose condition
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BP metallic pipe geometry
BP metallic pipe geometry
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Earthing Maintenance
Earthing Maintenance
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Electrical Equipment
Electrical Equipment
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UPS and AC Maintenance
UPS and AC Maintenance
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Track Circuit Jumpers
Track Circuit Jumpers
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Block Joints
Block Joints
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Weigh Bridge Security
Weigh Bridge Security
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BP Air Hose Length
BP Air Hose Length
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Crimped Clamps
Crimped Clamps
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Check Nut Condition
Check Nut Condition
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MU Washer Condition
MU Washer Condition
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Wagon Stock Inspection
Wagon Stock Inspection
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Freight Depots Inspection
Freight Depots Inspection
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Air Brake Train Examination
Air Brake Train Examination
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Safety Audit of Wagon ROH Depots
Safety Audit of Wagon ROH Depots
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Wagon Tippler Inspection
Wagon Tippler Inspection
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Freight Sick Line Maintenance
Freight Sick Line Maintenance
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Investigation of CBC Uncoupling
Investigation of CBC Uncoupling
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Brake Block Type
Brake Block Type
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Wagon Maintenance Manual
Wagon Maintenance Manual
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WILD System
WILD System
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WILD Scope of Supply
WILD Scope of Supply
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WILD System Components
WILD System Components
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WILD Detection Range
WILD Detection Range
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WILD Operational Speed Range
WILD Operational Speed Range
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Last POH Date
Last POH Date
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DV/SAB Test Report
DV/SAB Test Report
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Inspect worn-out lugs
Inspect worn-out lugs
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Check palm end for scratches
Check palm end for scratches
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Air hose make & stamping check
Air hose make & stamping check
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BP hose condition
BP hose condition
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BP metallic pipe geometry
BP metallic pipe geometry
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Wheel Profile Inspection
Wheel Profile Inspection
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Bearing Tapered Cartridge Inspection
Bearing Tapered Cartridge Inspection
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Wagon Maintenance Manual
Wagon Maintenance Manual
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Freight Sick Line Maintenance
Freight Sick Line Maintenance
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Covered Shed Facilities
Covered Shed Facilities
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EOT Crane Capacity
EOT Crane Capacity
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Load Zone Change
Load Zone Change
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Axle End Cap Screw Maintenance
Axle End Cap Screw Maintenance
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Backing Ring Inspection
Backing Ring Inspection
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Locking Plate Replacement
Locking Plate Replacement
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Knuckle Nose Wear
Knuckle Nose Wear
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Knuckle Pin Condition
Knuckle Pin Condition
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Striker Casting Wear
Striker Casting Wear
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Buffer Height Check
Buffer Height Check
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Axle Ultrasonic Testing
Axle Ultrasonic Testing
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Wagon Nose Inspection
Wagon Nose Inspection
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Wheel Flange Height
Wheel Flange Height
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Wheel Tread Profile
Wheel Tread Profile
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CBC Body Condition
CBC Body Condition
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Wagon Maintenance Manual
Wagon Maintenance Manual
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Study Notes
Appendix-VIII Study Notes
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Check Lists for Inspection of Wagon Stock: This document details various inspection checklists for wagon stock, categorized by the specific area of inspection.
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Contents: Provides a list of the different check lists and their corresponding page numbers in the Appendix.
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Freight Depots, Air brake trains, Super Checking of Examined loads in Yards, Freight Sick Line, Safety Audit of Wagon ROH Depots (Part-I), Safety Audit of wagon ROH depots (Part-II), Work Areas, and more: Inspection checklists cover different aspects of wagon stock, including depots, air brakes, yard loads, sick lines, and specific maintenance areas.
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Wagon Maintenance Manual: This is the larger document containing the inspection checklists.
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Minimum Quota of Inspection Per Month: Specifies the minimum number of inspections required per month for various activities in diesel loco sheds, operational aspects, and coaching maintenance.
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Types of inspection: Lists the different types of inspections to be carried out.
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Page Numbers: Each checkpoint is in a different section.
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ROH Related Items: Items inspected in relation to repairs and maintenance of rolling stock.
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Sick Line Related Items: Items inspected in relation to the sick line, such as facilities, welding, and operations within the sickline.
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Management Information System: Inspection items related to system analysis, failure analysis, critical material availability, and training needs.
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Brake Gear and Wheels: Details inspection of brake systems, gear fittings, and wheel conditions.
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Safety Fittings: Inspection of safety brackets, safety loops, and holding straps on the wagons.
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Bogie Frames and Spring Gears: Inspection of bogie components like horn gaps, springs, and their repair status.
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Brake Power: Inspection of brake pressure levels, leakage rates, and brake block conditions.
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Miscellaneous: Lists various miscellaneous inspection items, including buffer heights, door security, and component inspections.
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Intensive Examination of Air Brake Trains: Details the contents and purpose of intensive checks on air brake trains.
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Super Checking of Examined Loads in Yards: Inspection items for super checking of examined loads in yards.
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Inspection of Freight Depot: Inspection of freight depots, covering ROH related items and sick line items.
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Check Sheet for Safety Audit of Wagon ROH Depots: This is a checklist for safety audits of wagon repair depots that requires vital information about staff, training, wheel inspections, calibration, maintenance records, and safety items for different depot areas.
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Check Sheet for Safety Audit of Wagon ROH Depots (Part-1) – Vital information: A form to track required data for safety audits. Includes data on personnel, training, wheels, calibration and safety equipment.
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Check Sheet for Safety Audit of Wagon ROH Depots (Part-II): A second part related to safety audits of wagon repair depots that details other related necessities.
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Work Areas Where Attention To Be Given In ROH: Details areas for special attention during repairs to wagons.
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Nature of Repairs: This section describes what types of repairs are performed (for different wagon sections).
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Inspection of Wagon Tippler: Includes a checklist of components and items for inspection in the wagon tippler system.
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Investigation Report for Train Parting: A form and guidelines for gathering data about train partings.
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Hot Axle On Wagon Stock: The required actions for the investigation of a hot axle on wagon stock.
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Inspection of In-Motion Weigh-bridges: A checklist for inspecting in-motion weigh bridges, including the required documentation, and general specifications about the weigh-bridges themselves.
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Analysis of BP Air Hose Uncoupling: Lists important components to inspect for uncoupling.
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Check List for Reporting Flat Tyre: A checklist to use for investigating flat wagon tires.
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Check List for Wheel Impact Load Detector (WILD): A list of the system's functionalities, including automatic detection of defective wheels, calculating the impact, and generating reports.
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Analysis of BP Air Hose Uncoupling: Components and required verification processes for uncoupling of air hoses
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Check List for Inspection of In-Motion Weigh-Bridges: Tasks and specific requirements related to inspecting in-motion weighing bridges.
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