Textile Sizing Process: Softeners and Lubricants

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29 Questions

What is the temperature in degrees Celsius for steaming in the sizing production process?

90°C

What is the unit of time for the variable 'th' in the production calculation formula?

Hours

What is the symbol used to represent the number of ends of a weaver's beam in the production calculation formula?

ES

What is the formula to calculate the actual production in yards?

Sizing Rate(yds/min) x 60 x th x Eff.

What is the unit of measurement for the actual production calculated using the formula?

Yards

What is the primary purpose of using softening agents in the sizing process?

To make the yarn extensible and flexible

Which of the following is NOT a type of softener or lubricant used in the sizing process?

Starch thinning agents

What is the purpose of humectants in the sizing process?

To maintain minimum moisture in the sized warp sheet

What is an important quality of sizing materials?

They should give the fewest yarn breakages during weaving

What is the purpose of defoamers in the sizing process?

To restrict the formation of foam in the sizing solution

What varies from machine to machine in the sizing process?

The composition of sizing materials

What is the primary function of dropper wires in a loom?

To stop the loom when a warp yarn breaks

What material are dropper wires typically made of?

Steel, aluminum, or copper

What is the purpose of heald frames in a loom?

To create a shed in the warp yarns

What is obtained from a particular weave design?

Drawing-in draft

What does a drawing-in draft show?

The number of heald frames required

What shedding mechanism does not use heald frames?

Jacquard shedding mechanism

What is the total number of ends in the fabric?

3600

How many heald wires are in Frame 1?

720

What is the weft supply package used in shuttle-less looms?

Cone

What is the special winding process used for pirns?

Pirn winding

What is the total heald count in all frames?

60 x 12

What is the purpose of pirn winding?

To prepare weft yarn for shuttle looms

What is the term for the order of passing the warp yarns through different heald frames?

Drawing-in Draft

What is the purpose of the drawing-in draft?

To show the number of heald frames required

How many types of drafts are mentioned in the text?

4

What is the lifting order constructed from?

Both the weave design and its drawing-in draft

What is the rule for the number of rows in the lifting order?

It must be equal to the number of rows in the weave design

What is the term for the order of lifting of heald frames on every pick?

Lifting Order

Learn about the role of softeners and lubricants in the textile sizing process. Discover the different types of softeners used, including oils, fats, glycerin, soaps, and Japan wax. Explore how they make yarn extensible and flexible.

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