Podcast
Questions and Answers
Tetra Pak operates in over 200 countries globally.
Tetra Pak operates in over 200 countries globally.
False
Tetra Pak produces 200 billion packages annually.
Tetra Pak produces 200 billion packages annually.
False
Every second, 10,000 Tetra Pak cartons are consumed worldwide.
Every second, 10,000 Tetra Pak cartons are consumed worldwide.
False
Tetra Pak's factory in Charcon, India covers 50 acres of land.
Tetra Pak's factory in Charcon, India covers 50 acres of land.
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Tetra Pak cartons can keep foods fresh for up to 6 months without refrigeration when unopened.
Tetra Pak cartons can keep foods fresh for up to 6 months without refrigeration when unopened.
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The idea for tetrahedron-shaped packaging originated in the 1950s.
The idea for tetrahedron-shaped packaging originated in the 1950s.
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Tetra Pak's aseptic packaging material is manufactured at its customers' factories.
Tetra Pak's aseptic packaging material is manufactured at its customers' factories.
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Tetra Pak's design department focuses on creating functional packaging designs that prioritize consumer needs over aesthetic appeal.
Tetra Pak's design department focuses on creating functional packaging designs that prioritize consumer needs over aesthetic appeal.
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The Tetra Brick package was one of the earliest innovations in aseptic packaging technology.
The Tetra Brick package was one of the earliest innovations in aseptic packaging technology.
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Tetra Pak's Product Development and Innovation Center focuses on developing new products through online surveys and market research.
Tetra Pak's Product Development and Innovation Center focuses on developing new products through online surveys and market research.
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Traditionally, milk in India is bought in Tetra Pak cartons and has a short shelf life.
Traditionally, milk in India is bought in Tetra Pak cartons and has a short shelf life.
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UHT treatment heats milk to 50-60 degrees Celsius for 30 minutes to kill harmful bacteria and extend shelf life.
UHT treatment heats milk to 50-60 degrees Celsius for 30 minutes to kill harmful bacteria and extend shelf life.
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Study Notes
- Tetra Pak is one of the largest food packaging suppliers globally, operating in 170 countries.
- It produces 180 billion packages annually, equivalent to about 25 packs per person on Earth.
- Every second, 5,500 Tetra Pak cartons are consumed worldwide, totaling almost 500 million cartons daily.
- The company's factory in Charcon, near Pune in India, is one of Tetra Pak's largest in the world, covering 45 acres of land.
- This state-of-the-art factory produces packaging material for Tetra Pak cartons, with a daily output of approximately 750 kilometers of packaging rolls, meeting the demands of over a hundred domestic and international clients.
- Tetra Pak introduced aseptic technology in India during a transformative period in the food industry, leading to significant growth and the need for increased capacity.
- Packaged foods have become integral to daily life in India due to changing lifestyles, urbanization, increased buying power, and time constraints.
- Tetra Pak cartons are widely used across various settings like homes, coffee shops, supermarkets, and even remote villages due to their ability to keep foods fresh for up to 12 months without refrigeration when unopened.
- The cartons consist of six layers, each serving a specific purpose like guarding against moisture, providing strength, preventing entry of light and bacteria, and sealing in flavors.
- The idea for tetrahedron-shaped packaging originated in the 1940s with Dr. Ruben Rausing's ambition to find a cost-effective alternative for packaging perishable foods like milk.
- Aseptic packaging technology was pioneered by Tetra Pak in 1961, allowing sterile liquid to be filled and sealed immediately to prevent contact with outside air.
- Tetra Pak's aseptic packaging material is manufactured at its factories and then sent to customers, where it is used in filling machines to create final packages.
- The evolution of Tetra Pak's packaging designs has led to innovations like the Tetra Brick package and Tetra Brik Aseptic, which remain popular globally.
- Tetra Pak's super factory in Charcon produces around 30 million packs daily, catering to diverse customers and markets.
- The factory's production process involves raw materials storage, design development, printing, lamination, finishing, and dispatching of packaging rolls.
- Tetra Pak's design department focuses on creating visually appealing and informative packaging designs that meet consumer needs and printing standards.
- The production process includes crucial steps like mounting printing blocks, using high-speed laminator machines, and ensuring quality control measures are implemented.
- Tetra Pak constantly innovates its product portfolio, collaborating with customers to develop new products and packaging concepts tailored to specific markets.
- The Product Development and Innovation Center at Tetra Pak focuses on developing new products in collaboration with customers through lab trials and market testing.
- The center emphasizes appealing to consumers' senses of sight, aroma, taste, and mouthfeel when creating new products tailored to specific consumer segments.
- Tetra Pak's packaging has revolutionized the milk industry in India, where milk consumption is high due to the large number of cows and the affordable price of milk.
- The aseptic packaging technology has enabled milk to be transported over long distances without spoiling, contributing significantly to the milk industry's growth in India.- Traditionally, milk in India is bought loose and in pouches, but Tetra Pak cartons are becoming a more convenient option due to their longer shelf life.
- Louis Pasteur invented pasteurization in the 1800s, which kills harmful germs in perishable liquids like milk and extends its shelf life to 5-15 days under refrigeration.
- UHT (ultra high temperature) treatment is a closed system process that heats milk to 135-140 degrees Celsius for 3-4 seconds, killing harmful bacteria and extending shelf life without preservatives.
- Amul, Asia's largest dairy brand, partnered with Tetra Pak to package their milk using UHT technology, allowing it to be stored without refrigeration for a longer period of time, reducing the need for a cold chain.
- Milk for UHT processing is collected from farms using advanced milking machines and stored in hygienic conditions before being transported to the Amul factory.
- At the Amul factory, the milk undergoes quality checks for fat content, purity, and temperature before being processed using high-tech filling machines to fill Tetra Pak packaging.
- The Tetra Pak filling machines can fill 24,000 portion packs in an hour, and the packages are sealed and tested for quality before being released into the market.
- Tetra Pak is actively involved in increasing the collection and proper disposal of used cartons through recycling programs and partnerships with retailers.
- The Tetra Pak plant at Charcon has received platinum certification for sustainable building design by the Indian Green Building Council.
- Tetra Pak plans to double its capacity and make 10 billion packs annually to meet the growing demand for processed and packaged food in India.
- The mission of Tetra Pak is to make safe and nutritious food available everywhere.
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Description
Explore the impact of Tetra Pak in India, from revolutionizing the milk industry to introducing aseptic packaging technology. Learn about the production process at Tetra Pak's super factory in Charcon and its mission to make safe and nutritious food available everywhere.
