Structures and Properties of Materials Quiz

Choose a study mode

Play Quiz
Study Flashcards
Spaced Repetition
Chat to Lesson

Podcast

Play an AI-generated podcast conversation about this lesson

Questions and Answers

What is the definition of stress in the context of material deformation?

  • The amount of force applied over a unit area (correct)
  • The measure of deformation per unit length
  • The ratio of change in length to original length
  • The total force acting on a material

Which of the following statements accurately describes plastic deformation?

  • It allows a material to return to its original shape
  • It results in a permanent change in shape (correct)
  • It occurs only when a material is unloaded
  • It is temporary and reversible

What does Young's modulus measure?

  • The maximum stress a material can withstand
  • The ratio of stress to strain within the elastic limit (correct)
  • The total deformation of a material
  • The total energy absorbed by a material

According to Hooke’s law, how is stress related to strain?

<p>They are directly proportional within the elastic limit (A)</p> Signup and view all the answers

Which type of load involves pushing or crushing a workpiece?

<p>Compression (C)</p> Signup and view all the answers

What characterizes elastic deformation?

<p>It is fully recoverable when the load is removed (B)</p> Signup and view all the answers

In a stress-strain curve, what region corresponds to elastic behavior?

<p>Elastic limit (C)</p> Signup and view all the answers

What happens to materials that exceed their elastic limit?

<p>They can no longer return to their original shape (D)</p> Signup and view all the answers

What is the primary function of a load cell?

<p>To convert applied force into digital values (A)</p> Signup and view all the answers

How does a strain gauge load cell measure force?

<p>By changing its voltage output directly proportional to the load (B)</p> Signup and view all the answers

What is required to calibrate a testing machine using a load cell?

<p>Substituting the load cell for the specimen in the machine (B)</p> Signup and view all the answers

What is the major difference between analog and digital signals?

<p>Analog signals have continuous electrical signals while digital signals are non-continuous (B)</p> Signup and view all the answers

When should a testing machine be calibrated?

<p>Regularly, regardless of performance (B)</p> Signup and view all the answers

What is a data acquisition system primarily used for?

<p>Measuring or controlling physical characteristics (D)</p> Signup and view all the answers

What happens to the body of a load cell when a load is applied?

<p>It deforms slightly (B)</p> Signup and view all the answers

What is the primary function of an LVDT?

<p>To measure small movements or deformations (B)</p> Signup and view all the answers

Which statement correctly describes the basic principle of LVDT operation?

<p>It is based on mutual induction between coils (C)</p> Signup and view all the answers

What can be said about the sensitivity range of commercial LVDTs?

<p>Their sensitivity range varies from 0.003 to 0.25 V/mm (A)</p> Signup and view all the answers

What component is essential in a strain gauge for measuring changes in resistance?

<p>A Wheatstone bridge circuit (D)</p> Signup and view all the answers

What happens to the resistance of a strain gauge as it is strained?

<p>It increases proportionally (A)</p> Signup and view all the answers

What is the typical gauge length range for strain gauges?

<p>5 mm to 15 mm (D)</p> Signup and view all the answers

What type of energy conversion occurs in an LVDT?

<p>Mechanical to electrical (A)</p> Signup and view all the answers

Which statement best describes the relationship between core position and output voltage in an LVDT?

<p>They are directly proportional (C)</p> Signup and view all the answers

What materials commonly make up the element of a strain gauge?

<p>Foil or wire on plastic or paper base (B)</p> Signup and view all the answers

What is the purpose of the adhesive in a strain gauge?

<p>To bond the strain gauge to the surface under measurement (D)</p> Signup and view all the answers

What happens to the electric resistance of a strain gauge when the length of the gauge increases due to applied load?

<p>It increases linearly. (B)</p> Signup and view all the answers

What does the gauge factor (GF) of a strain gauge represent?

<p>The ratio of the fractional change in resistance to strain. (D)</p> Signup and view all the answers

Which of the following is NOT an advantage of a mechanical dial gauge compared to an electrical strain gauge?

<p>It is smaller in size. (C)</p> Signup and view all the answers

In what way can an electrical strain gauge be affected during measurements?

<p>By temperature and humidity. (B)</p> Signup and view all the answers

Which characteristic differentiates an electrical strain gauge from a mechanical dial gauge?

<p>Ability to read dynamic loads. (A)</p> Signup and view all the answers

Which statement about dial gauges is true?

<p>They have limited magnification for deformation. (D)</p> Signup and view all the answers

What occurs when a strain gauge is deformed?

<p>The electric resistance increases. (C)</p> Signup and view all the answers

Which of the following is a disadvantage of an electrical strain gauge?

<p>High cost and need for supplementary components. (A)</p> Signup and view all the answers

In the equation $R=\rho \frac{L}{A}$, what do the symbols represent?

<p>$R$ is resistance, $\rho$ is resistivity, $L$ is length, $A$ is area. (D)</p> Signup and view all the answers

What is the main purpose of laboratory testing devices?

<p>To determine the load-displacement relationship (D)</p> Signup and view all the answers

Which device is specifically designed to apply load and measure it accurately during tests?

<p>Testing Machine (D)</p> Signup and view all the answers

What kind of measurements can the dial gauge perform?

<p>Small linear displacements (D)</p> Signup and view all the answers

What mechanical principle does a dial gauge operate on?

<p>Gears and spindle movement (B)</p> Signup and view all the answers

Which of the following is NOT a function of an extensometer?

<p>Assessing temperature effects (D)</p> Signup and view all the answers

Which component is NOT part of a dial gauge?

<p>Load Cell (A)</p> Signup and view all the answers

Which type of testing machinery can be used for bending tests?

<p>Bending Testing Machine (D)</p> Signup and view all the answers

How does a dial gauge convert linear movement into a measurement output?

<p>By mechanically magnifying movement with gears (B)</p> Signup and view all the answers

What is the primary application of strain gauges?

<p>Detecting a change in resistance due to deformation (B)</p> Signup and view all the answers

In a laboratory setting, what role does a data acquisition system play?

<p>To collect and interpret measurement data (A)</p> Signup and view all the answers

Flashcards

What is Stress?

The amount of force exerted over a unit area. A force is considered applied when it is used to deform or distort a sample.

What is Strain?

The change in length of a material in response to an applied force, calculated as the ratio of change in length to the original length.

What is Elastic deformation?

The ability of a material to deform under stress and return to its original shape once the stress is removed. The material behaves like a spring.

What is Plastic deformation?

Deformation that remains even after the stress is removed. The material permanently changes shape.

Signup and view all the flashcards

What is the Yield Strength?

The point on the stress-strain curve where the material transitions from elastic to plastic behavior. Beyond this point, the material will not return to its original shape.

Signup and view all the flashcards

What is Ultimate Tensile Strength?

The maximum amount of stress a material can withstand before it breaks or fractures.

Signup and view all the flashcards

What is Young's Modulus?

It is the ratio of stress to strain within the elastic limit. It's a material's ability to resist deformation under stress. Think of stiffness as how much a material resists bending or stretching.

Signup and view all the flashcards

What is Toughness?

The ability of a material to absorb energy before it fractures.

Signup and view all the flashcards

What is an LVDT?

An electrical device that converts linear motion into an electrical signal. It measures small movements or deformations of a test specimen.

Signup and view all the flashcards

What's the sensitivity range of LVDTs?

The sensitivity of LVDTs can vary from 0.003 to 0.25 V/mm.

Signup and view all the flashcards

How do LVDTs work?

The core is moved within the shell, which contains a primary coil and two secondary coils. The movement of the core changes the output voltage, and the relationship between core position and voltage represents the LVDT's characteristic response.

Signup and view all the flashcards

What is an LVDT's characteristic curve?

A graph that shows the relationship between the linear displacement of the core and the output voltage.

Signup and view all the flashcards

What is a strain gauge?

An electrical device used to measure tiny deformations (strain) of a specimen.

Signup and view all the flashcards

Load Cell

A device that measures the amount of force applied to an object.

Signup and view all the flashcards

Strain Gauge Concept

The change in electrical resistance of a strain gauge is directly proportional to the deformation of the test specimen.

Signup and view all the flashcards

What is the construction of a strain gauge?

Strain gauges consist of foil or wire bonded to a thin base, typically made of plastic or paper.

Signup and view all the flashcards

How does a strain gauge work?

When a strain gauge is stretched or compressed, its electrical resistance changes, which is proportional to the strain.

Signup and view all the flashcards

Gauge Factor

A measure of how much a strain gauge's resistance changes in relation to the strain applied to it.

Signup and view all the flashcards

How is a strain gauge attached?

The strain gauge is glued to the surface where the strain needs to be measured.

Signup and view all the flashcards

Strain Gauge Deformation Transfer

The deformation of the test specimen is transferred to the strain gauge due to the bonding between them.

Signup and view all the flashcards

How does the deformation of a strain gauge affect its resistance?

The strain gauge deforms along with the surface, changing its resistance.

Signup and view all the flashcards

Strain Gauge Resistance

The increase in length of a strain gauge leads to an increase in its electrical resistance.

Signup and view all the flashcards

How are the small changes in resistance of a strain gauge measured?

A Wheatstone bridge circuit is used to measure the small changes in resistance of a strain gauge.

Signup and view all the flashcards

Dial Gauge

A mechanical device that uses a dial to measure displacement or deformation.

Signup and view all the flashcards

Strain Gauge Advantages

Strain gauges are small, precise, and can measure both static and dynamic loads.

Signup and view all the flashcards

Dial Gauge Advantages

Dial gauges are simple to use, inexpensive, and can be used multiple times.

Signup and view all the flashcards

Strain Gauge Disadvantages

Strain gauges require extra devices for readout and are more expensive.

Signup and view all the flashcards

Dial Gauge Disadvantages

Dial gauges are large, have limited magnification, and only measure static loads.

Signup and view all the flashcards

What's the main purpose of laboratory testing devices?

The primary goal of all testing devices is to establish the relationship between applied load and the resulting deformation of a material. This information is crucial for calculating the material's mechanical properties.

Signup and view all the flashcards

What is a testing machine?

A testing machine is a specialized device used to apply a controlled load to a test specimen and accurately measure the applied force.

Signup and view all the flashcards

What is a dial gauge?

A dial gauge is a mechanical instrument used to measure small linear displacements or dimensional variations in a workpiece. It works by amplifying the movement of a plunger through a gear system, translating it to a rotating pointer on a graduated dial.

Signup and view all the flashcards

What is an extensometer?

An extensometer is a device specifically designed to measure changes in the length of a material undergoing a tensile test. It helps determine stress-strain relationships during deformation.

Signup and view all the flashcards

How are testing machines categorized?

Testing machines are categorized based on the type of load they apply. Common types include Tension-Compression machines for pulling or pushing forces, Bending machines for flexing materials, and others for specific applications.

Signup and view all the flashcards

What is a Load Cell?

A Load Cell is a transducer that converts applied force into an electrical signal, allowing for precise and accurate measurement. It acts as a sensor to quantify the force exerted by a testing machine on the specimen.

Signup and view all the flashcards

What is a Data Acquisition system (DAS)?

A Data Acquisition System (DAS) is a system that collects and processes data generated by sensors like load cells and extensometers. It digitizes and stores the measurements, providing a record of the test results for analysis.

Signup and view all the flashcards

How does a dial gauge work?

The dial gauge operates by converting the linear movement of a plunger into a rotating pointer movement, using gears and a system of springs. The pointer's position on the graduated dial indicates the measured displacement.

Signup and view all the flashcards

How does a load cell work?

Strain gauges are attached to a load cell's internal member and are subjected to either axial loading or bending. When a voltage is input, the load cell produces an output voltage, which is measured using a digital meter.

Signup and view all the flashcards

What is Data Acquisition?

Data acquisition is the process of collecting, transforming, and transferring data from sources to a processing system for display, analysis, and storage.

Signup and view all the flashcards

What is a Data Acquisition system?

A data acquisition system is a combination of hardware and software that enables the measurement and control of physical characteristics in the real world.

Signup and view all the flashcards

What is the difference between analog and digital signals?

Analog signals are continuous electrical signals, while digital signals are non-continuous.

Signup and view all the flashcards

What is calibration in testing?

Calibration ensures that the readings from a testing machine accurately reflect the load applied to the specimen.

Signup and view all the flashcards

How are testing machines calibrated?

You can calibrate testing machines by placing a load cell in the specimen position and measuring the output.

Signup and view all the flashcards

Study Notes

Course Information

  • Course Title: Structures and Properties of Materials
  • Course Code: MCE132
  • Instructor: Dr. Shady Abdelnasser, PhD
  • Department: Energy and Renewable Energy Engineering
  • University: Egyptian Chinese University

Stress-Strain Curve & Measuring Devices

  • Deformation is the action or process of changing shape
  • Applying force to a sample can cause compression, stretching or bending
  • Stress is the amount of force exerted per unit area (σ = F/A)
  • Strain is the amount of stretching or compressing that occurs due to stress (É› = (Lfinal - Linitial)/Linitial = ΔL/L)
  • Materials react to stress differently

Types of Loads

  • Compressing
  • Stretching
  • Bending

Elastic and Plastic Deformation

  • Elastic deformation is recoverable
  • Plastic deformation is permanent
  • Elastic deformation occurs within the elastic limit of a material
  • The ratio of stress and strain remains constant in the elastic region. This is known as Hooke's Law
  • Stress is directly proportional to strain

Laboratory Testing Devices

  • Testing Machines: Used to apply loads and measure them accurately. Different types exist (tension, compression, bending)
  • Dial Gauges: Mechanical devices measuring small linear displacements or variations in a workpiece. Attached to two points, the gauge measures the relative movement between them. Accuracy can be up to 0.001mm. The upward pressure on the spindle/plunger is transferred to the gears and indicated on the dial using a pointer.
  • LVDT (Linear Variable Differential Transformer): An electrical device. It converts linear motion into an electrical signal. Used to measure small movements or deformations. Sensitivity of commercial LVDTs ranges from 0.003 to 0.25 V/mm. Its operation is based on mutual induction. A metallic part moving in a magnetic field creates an output voltage related to the magnitude of the movement.
  • Strain Gauges: Electrical devices for measuring small deformations (strain) within a specific gauge length (typically 5-15 mm). The gauge's electrical resistance changes proportionally to the strain. Bonded to surfaces, they deform with the surface, and the resistance change is measured using a Wheatstone bridge.
  • Load Cells: A force-measuring device. It converts an applied force to a digital value. They are equipped with strain gauges affixed to the body of the load cell.

Data Acquisition System

  • Data acquisition involves collecting, processing, and storing data from different source systems.
  • A data acquisition system uses software and hardware to measure and control physical characteristics of real-world objects.

Signal Conditioning

  • Analog and digital signals carry information.
  • Analog signals have continuous electrical signals, while digital signals have non-continuous signals.

Calibration

  • Calibration ensures the readings accurately reflect the applied load.
  • Calibration methods include placing the load cell in the tested machine's specimen position.
  • Regular, timely calibration is critical for accurate measurements, and calibrating after manufacturing as well as when equipment moves, are important.
  • Percent error can be calculated by [ (Machine Reading - True load) / True load ] x 100

Definitions

  • Accuracy: Degree of correctness in measurement readings.
  • Sensitivity: Minimum measurable value.
  • Capacity: Maximum measurable value.
  • Range: Difference between maximum and minimum measurable values.
  • Precision: Consistency in repeated measurements of the same value.

Materials Science and Engineering Fundamentals

  • Study of materials; compositions, structures, synthesis, and processing
  • Materials properties affect selection, and thus projects, economically
  • Engineers must understand materials properties for appropriate choices

Studying That Suits You

Use AI to generate personalized quizzes and flashcards to suit your learning preferences.

Quiz Team

Related Documents

More Like This

Use Quizgecko on...
Browser
Browser