Structures and Properties of Materials Quiz
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Questions and Answers

What is the definition of stress in the context of material deformation?

  • The amount of force applied over a unit area (correct)
  • The measure of deformation per unit length
  • The ratio of change in length to original length
  • The total force acting on a material
  • Which of the following statements accurately describes plastic deformation?

  • It allows a material to return to its original shape
  • It results in a permanent change in shape (correct)
  • It occurs only when a material is unloaded
  • It is temporary and reversible
  • What does Young's modulus measure?

  • The maximum stress a material can withstand
  • The ratio of stress to strain within the elastic limit (correct)
  • The total deformation of a material
  • The total energy absorbed by a material
  • According to Hooke’s law, how is stress related to strain?

    <p>They are directly proportional within the elastic limit (A)</p> Signup and view all the answers

    Which type of load involves pushing or crushing a workpiece?

    <p>Compression (C)</p> Signup and view all the answers

    What characterizes elastic deformation?

    <p>It is fully recoverable when the load is removed (B)</p> Signup and view all the answers

    In a stress-strain curve, what region corresponds to elastic behavior?

    <p>Elastic limit (C)</p> Signup and view all the answers

    What happens to materials that exceed their elastic limit?

    <p>They can no longer return to their original shape (D)</p> Signup and view all the answers

    What is the primary function of a load cell?

    <p>To convert applied force into digital values (A)</p> Signup and view all the answers

    How does a strain gauge load cell measure force?

    <p>By changing its voltage output directly proportional to the load (B)</p> Signup and view all the answers

    What is required to calibrate a testing machine using a load cell?

    <p>Substituting the load cell for the specimen in the machine (B)</p> Signup and view all the answers

    What is the major difference between analog and digital signals?

    <p>Analog signals have continuous electrical signals while digital signals are non-continuous (B)</p> Signup and view all the answers

    When should a testing machine be calibrated?

    <p>Regularly, regardless of performance (B)</p> Signup and view all the answers

    What is a data acquisition system primarily used for?

    <p>Measuring or controlling physical characteristics (D)</p> Signup and view all the answers

    What happens to the body of a load cell when a load is applied?

    <p>It deforms slightly (B)</p> Signup and view all the answers

    What is the primary function of an LVDT?

    <p>To measure small movements or deformations (B)</p> Signup and view all the answers

    Which statement correctly describes the basic principle of LVDT operation?

    <p>It is based on mutual induction between coils (C)</p> Signup and view all the answers

    What can be said about the sensitivity range of commercial LVDTs?

    <p>Their sensitivity range varies from 0.003 to 0.25 V/mm (A)</p> Signup and view all the answers

    What component is essential in a strain gauge for measuring changes in resistance?

    <p>A Wheatstone bridge circuit (D)</p> Signup and view all the answers

    What happens to the resistance of a strain gauge as it is strained?

    <p>It increases proportionally (A)</p> Signup and view all the answers

    What is the typical gauge length range for strain gauges?

    <p>5 mm to 15 mm (D)</p> Signup and view all the answers

    What type of energy conversion occurs in an LVDT?

    <p>Mechanical to electrical (A)</p> Signup and view all the answers

    Which statement best describes the relationship between core position and output voltage in an LVDT?

    <p>They are directly proportional (C)</p> Signup and view all the answers

    What materials commonly make up the element of a strain gauge?

    <p>Foil or wire on plastic or paper base (B)</p> Signup and view all the answers

    What is the purpose of the adhesive in a strain gauge?

    <p>To bond the strain gauge to the surface under measurement (D)</p> Signup and view all the answers

    What happens to the electric resistance of a strain gauge when the length of the gauge increases due to applied load?

    <p>It increases linearly. (B)</p> Signup and view all the answers

    What does the gauge factor (GF) of a strain gauge represent?

    <p>The ratio of the fractional change in resistance to strain. (D)</p> Signup and view all the answers

    Which of the following is NOT an advantage of a mechanical dial gauge compared to an electrical strain gauge?

    <p>It is smaller in size. (C)</p> Signup and view all the answers

    In what way can an electrical strain gauge be affected during measurements?

    <p>By temperature and humidity. (B)</p> Signup and view all the answers

    Which characteristic differentiates an electrical strain gauge from a mechanical dial gauge?

    <p>Ability to read dynamic loads. (A)</p> Signup and view all the answers

    Which statement about dial gauges is true?

    <p>They have limited magnification for deformation. (D)</p> Signup and view all the answers

    What occurs when a strain gauge is deformed?

    <p>The electric resistance increases. (C)</p> Signup and view all the answers

    Which of the following is a disadvantage of an electrical strain gauge?

    <p>High cost and need for supplementary components. (A)</p> Signup and view all the answers

    In the equation $R=\rho \frac{L}{A}$, what do the symbols represent?

    <p>$R$ is resistance, $\rho$ is resistivity, $L$ is length, $A$ is area. (D)</p> Signup and view all the answers

    What is the main purpose of laboratory testing devices?

    <p>To determine the load-displacement relationship (D)</p> Signup and view all the answers

    Which device is specifically designed to apply load and measure it accurately during tests?

    <p>Testing Machine (D)</p> Signup and view all the answers

    What kind of measurements can the dial gauge perform?

    <p>Small linear displacements (D)</p> Signup and view all the answers

    What mechanical principle does a dial gauge operate on?

    <p>Gears and spindle movement (B)</p> Signup and view all the answers

    Which of the following is NOT a function of an extensometer?

    <p>Assessing temperature effects (D)</p> Signup and view all the answers

    Which component is NOT part of a dial gauge?

    <p>Load Cell (A)</p> Signup and view all the answers

    Which type of testing machinery can be used for bending tests?

    <p>Bending Testing Machine (D)</p> Signup and view all the answers

    How does a dial gauge convert linear movement into a measurement output?

    <p>By mechanically magnifying movement with gears (B)</p> Signup and view all the answers

    What is the primary application of strain gauges?

    <p>Detecting a change in resistance due to deformation (B)</p> Signup and view all the answers

    In a laboratory setting, what role does a data acquisition system play?

    <p>To collect and interpret measurement data (A)</p> Signup and view all the answers

    Flashcards

    What is Stress?

    The amount of force exerted over a unit area. A force is considered applied when it is used to deform or distort a sample.

    What is Strain?

    The change in length of a material in response to an applied force, calculated as the ratio of change in length to the original length.

    What is Elastic deformation?

    The ability of a material to deform under stress and return to its original shape once the stress is removed. The material behaves like a spring.

    What is Plastic deformation?

    Deformation that remains even after the stress is removed. The material permanently changes shape.

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    What is the Yield Strength?

    The point on the stress-strain curve where the material transitions from elastic to plastic behavior. Beyond this point, the material will not return to its original shape.

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    What is Ultimate Tensile Strength?

    The maximum amount of stress a material can withstand before it breaks or fractures.

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    What is Young's Modulus?

    It is the ratio of stress to strain within the elastic limit. It's a material's ability to resist deformation under stress. Think of stiffness as how much a material resists bending or stretching.

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    What is Toughness?

    The ability of a material to absorb energy before it fractures.

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    What is an LVDT?

    An electrical device that converts linear motion into an electrical signal. It measures small movements or deformations of a test specimen.

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    What's the sensitivity range of LVDTs?

    The sensitivity of LVDTs can vary from 0.003 to 0.25 V/mm.

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    How do LVDTs work?

    The core is moved within the shell, which contains a primary coil and two secondary coils. The movement of the core changes the output voltage, and the relationship between core position and voltage represents the LVDT's characteristic response.

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    What is an LVDT's characteristic curve?

    A graph that shows the relationship between the linear displacement of the core and the output voltage.

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    What is a strain gauge?

    An electrical device used to measure tiny deformations (strain) of a specimen.

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    Load Cell

    A device that measures the amount of force applied to an object.

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    Strain Gauge Concept

    The change in electrical resistance of a strain gauge is directly proportional to the deformation of the test specimen.

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    What is the construction of a strain gauge?

    Strain gauges consist of foil or wire bonded to a thin base, typically made of plastic or paper.

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    How does a strain gauge work?

    When a strain gauge is stretched or compressed, its electrical resistance changes, which is proportional to the strain.

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    Gauge Factor

    A measure of how much a strain gauge's resistance changes in relation to the strain applied to it.

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    How is a strain gauge attached?

    The strain gauge is glued to the surface where the strain needs to be measured.

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    Strain Gauge Deformation Transfer

    The deformation of the test specimen is transferred to the strain gauge due to the bonding between them.

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    How does the deformation of a strain gauge affect its resistance?

    The strain gauge deforms along with the surface, changing its resistance.

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    Strain Gauge Resistance

    The increase in length of a strain gauge leads to an increase in its electrical resistance.

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    How are the small changes in resistance of a strain gauge measured?

    A Wheatstone bridge circuit is used to measure the small changes in resistance of a strain gauge.

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    Dial Gauge

    A mechanical device that uses a dial to measure displacement or deformation.

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    Strain Gauge Advantages

    Strain gauges are small, precise, and can measure both static and dynamic loads.

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    Dial Gauge Advantages

    Dial gauges are simple to use, inexpensive, and can be used multiple times.

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    Strain Gauge Disadvantages

    Strain gauges require extra devices for readout and are more expensive.

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    Dial Gauge Disadvantages

    Dial gauges are large, have limited magnification, and only measure static loads.

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    What's the main purpose of laboratory testing devices?

    The primary goal of all testing devices is to establish the relationship between applied load and the resulting deformation of a material. This information is crucial for calculating the material's mechanical properties.

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    What is a testing machine?

    A testing machine is a specialized device used to apply a controlled load to a test specimen and accurately measure the applied force.

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    What is a dial gauge?

    A dial gauge is a mechanical instrument used to measure small linear displacements or dimensional variations in a workpiece. It works by amplifying the movement of a plunger through a gear system, translating it to a rotating pointer on a graduated dial.

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    What is an extensometer?

    An extensometer is a device specifically designed to measure changes in the length of a material undergoing a tensile test. It helps determine stress-strain relationships during deformation.

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    How are testing machines categorized?

    Testing machines are categorized based on the type of load they apply. Common types include Tension-Compression machines for pulling or pushing forces, Bending machines for flexing materials, and others for specific applications.

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    What is a Load Cell?

    A Load Cell is a transducer that converts applied force into an electrical signal, allowing for precise and accurate measurement. It acts as a sensor to quantify the force exerted by a testing machine on the specimen.

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    What is a Data Acquisition system (DAS)?

    A Data Acquisition System (DAS) is a system that collects and processes data generated by sensors like load cells and extensometers. It digitizes and stores the measurements, providing a record of the test results for analysis.

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    How does a dial gauge work?

    The dial gauge operates by converting the linear movement of a plunger into a rotating pointer movement, using gears and a system of springs. The pointer's position on the graduated dial indicates the measured displacement.

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    How does a load cell work?

    Strain gauges are attached to a load cell's internal member and are subjected to either axial loading or bending. When a voltage is input, the load cell produces an output voltage, which is measured using a digital meter.

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    What is Data Acquisition?

    Data acquisition is the process of collecting, transforming, and transferring data from sources to a processing system for display, analysis, and storage.

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    What is a Data Acquisition system?

    A data acquisition system is a combination of hardware and software that enables the measurement and control of physical characteristics in the real world.

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    What is the difference between analog and digital signals?

    Analog signals are continuous electrical signals, while digital signals are non-continuous.

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    What is calibration in testing?

    Calibration ensures that the readings from a testing machine accurately reflect the load applied to the specimen.

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    How are testing machines calibrated?

    You can calibrate testing machines by placing a load cell in the specimen position and measuring the output.

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    Study Notes

    Course Information

    • Course Title: Structures and Properties of Materials
    • Course Code: MCE132
    • Instructor: Dr. Shady Abdelnasser, PhD
    • Department: Energy and Renewable Energy Engineering
    • University: Egyptian Chinese University

    Stress-Strain Curve & Measuring Devices

    • Deformation is the action or process of changing shape
    • Applying force to a sample can cause compression, stretching or bending
    • Stress is the amount of force exerted per unit area (σ = F/A)
    • Strain is the amount of stretching or compressing that occurs due to stress (ɛ = (Lfinal - Linitial)/Linitial = ΔL/L)
    • Materials react to stress differently

    Types of Loads

    • Compressing
    • Stretching
    • Bending

    Elastic and Plastic Deformation

    • Elastic deformation is recoverable
    • Plastic deformation is permanent
    • Elastic deformation occurs within the elastic limit of a material
    • The ratio of stress and strain remains constant in the elastic region. This is known as Hooke's Law
    • Stress is directly proportional to strain

    Laboratory Testing Devices

    • Testing Machines: Used to apply loads and measure them accurately. Different types exist (tension, compression, bending)
    • Dial Gauges: Mechanical devices measuring small linear displacements or variations in a workpiece. Attached to two points, the gauge measures the relative movement between them. Accuracy can be up to 0.001mm. The upward pressure on the spindle/plunger is transferred to the gears and indicated on the dial using a pointer.
    • LVDT (Linear Variable Differential Transformer): An electrical device. It converts linear motion into an electrical signal. Used to measure small movements or deformations. Sensitivity of commercial LVDTs ranges from 0.003 to 0.25 V/mm. Its operation is based on mutual induction. A metallic part moving in a magnetic field creates an output voltage related to the magnitude of the movement.
    • Strain Gauges: Electrical devices for measuring small deformations (strain) within a specific gauge length (typically 5-15 mm). The gauge's electrical resistance changes proportionally to the strain. Bonded to surfaces, they deform with the surface, and the resistance change is measured using a Wheatstone bridge.
    • Load Cells: A force-measuring device. It converts an applied force to a digital value. They are equipped with strain gauges affixed to the body of the load cell.

    Data Acquisition System

    • Data acquisition involves collecting, processing, and storing data from different source systems.
    • A data acquisition system uses software and hardware to measure and control physical characteristics of real-world objects.

    Signal Conditioning

    • Analog and digital signals carry information.
    • Analog signals have continuous electrical signals, while digital signals have non-continuous signals.

    Calibration

    • Calibration ensures the readings accurately reflect the applied load.
    • Calibration methods include placing the load cell in the tested machine's specimen position.
    • Regular, timely calibration is critical for accurate measurements, and calibrating after manufacturing as well as when equipment moves, are important.
    • Percent error can be calculated by [ (Machine Reading - True load) / True load ] x 100

    Definitions

    • Accuracy: Degree of correctness in measurement readings.
    • Sensitivity: Minimum measurable value.
    • Capacity: Maximum measurable value.
    • Range: Difference between maximum and minimum measurable values.
    • Precision: Consistency in repeated measurements of the same value.

    Materials Science and Engineering Fundamentals

    • Study of materials; compositions, structures, synthesis, and processing
    • Materials properties affect selection, and thus projects, economically
    • Engineers must understand materials properties for appropriate choices

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    Description

    Test your understanding of the stress-strain curve and the concept of deformation. This quiz covers types of loads, elastic and plastic deformation, and how materials react under different stresses. Perfect for students of MCE132.

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