CH5-SMS-gpoe_2024
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Questions and Answers

What is the primary purpose of controlling the flow of metal into the mould through the nozzle?

  • To prevent sticker formation
  • To prevent chocking of the nozzle
  • To ensure center pouring in the mould (correct)
  • To regulate teeming temperature
  • What is the consequence of low teeming temperature in ingot casting?

  • Chocking of the nozzle (correct)
  • Enhanced surface finish
  • Sticker formation
  • Improved yield
  • What is the primary advantage of continuous casting over ingot casting?

  • Enhanced yield (correct)
  • Improved surface finish
  • Increased production rate
  • Reduced energy consumption
  • What is the purpose of the slide gate system in ingot casting?

    <p>To control the flow of metal into the mould</p> Signup and view all the answers

    What is the primary reason for preparing the moulds again after stripping off the ingots?

    <p>To prepare the mould for the next heat</p> Signup and view all the answers

    What is the primary purpose of using lime in the converter?

    <p>As a flux</p> Signup and view all the answers

    What is the primary safety hazard associated with vacuum degassing systems?

    <p>Suction of body parts</p> Signup and view all the answers

    What is the purpose of argon purging in a ladle furnace?

    <p>To stir the metal</p> Signup and view all the answers

    What type of bricks are converter vessels usually lined with?

    <p>High alumina bricks</p> Signup and view all the answers

    What gas is used for slag splashing in the converter?

    <p>Nitrogen</p> Signup and view all the answers

    What is the primary reason for ensuring the converter is free from liquid slag before charging?

    <p>To prevent damage to the converter lining</p> Signup and view all the answers

    What is the purpose of slag arrestors in the BOF process?

    <p>To minimize slag carryover to the steel ladles during tapping</p> Signup and view all the answers

    What is a critical aspect of quality control in the BOF process?

    <p>Composition of the slag and its carryover to the steel ladles</p> Signup and view all the answers

    What is a potential hazard associated with water leakage in the lance or hood during the blowing process?

    <p>Explosion or fire risk</p> Signup and view all the answers

    Why is personal protective equipment (PPE) essential for workers in the steel melting shop?

    <p>To protect against metal splashes and heat radiation</p> Signup and view all the answers

    What is the primary purpose of the deslagging process after blow finish in the converter?

    <p>To remove impurities from the steel</p> Signup and view all the answers

    What is the primary use of the slag generated during the steel making operation?

    <p>As input feed for BF or Sinter Plant</p> Signup and view all the answers

    What is the primary purpose of the argon stirring process in Secondary Steel Making?

    <p>To achieve the required properties of steel</p> Signup and view all the answers

    What is the primary function of the ladle heating system in steel production?

    <p>To increase the temperature of the steel</p> Signup and view all the answers

    What is the primary purpose of the vacuum degassing system in steel production?

    <p>To remove impurities from the steel</p> Signup and view all the answers

    What is the primary purpose of the shroud fixed at the bottom of the ladle collector nozzle?

    <p>To prevent the liquid steel from coming into contact with the atmosphere</p> Signup and view all the answers

    What is the function of the chillers placed on the DUMMY BAR head?

    <p>To solidify the liquid steel quickly</p> Signup and view all the answers

    What is the significance of monitoring the difference between the MOULD COOLING WATER Outlet Temperature and Inlet Temperature?

    <p>To identify potential hazards during the casting process</p> Signup and view all the answers

    What is the purpose of spraying casting powder at a certain mould level?

    <p>To create a smooth surface finish</p> Signup and view all the answers

    What is the role of the turret arm in the casting process?

    <p>To hold the ladle in place</p> Signup and view all the answers

    What is the primary reason for solidification at SEN, which restricts the steel flow during casting?

    <p>Freezing due to low temperature</p> Signup and view all the answers

    Which of the following is NOT a type of defect that can occur during casting?

    <p>Ladle nozzle blockage</p> Signup and view all the answers

    What is the primary method of cutting the product into ordered lengths after straightening?

    <p>Mechanical shearing</p> Signup and view all the answers

    What is the primary consequence of Chocking during casting?

    <p>Restriction of steel flow</p> Signup and view all the answers

    What is the primary purpose of mould cooling temperature control during casting?

    <p>To maintain a consistent temperature difference</p> Signup and view all the answers

    What is the primary function of scrap in the BOF process?

    <p>To act as a coolant in the exothermic process</p> Signup and view all the answers

    What is the name of the vessel lined with basic refractory in which the reaction takes place?

    <p>BOF Converter</p> Signup and view all the answers

    What is the approximate tap-to-tap time in the BOF process?

    <p>45-50 minutes</p> Signup and view all the answers

    What is the primary function of oxygen in the BOF process?

    <p>To remove undesirable elements via oxidation processes</p> Signup and view all the answers

    Why is the BOF process called 'basic'?

    <p>Because of the type of refractory used</p> Signup and view all the answers

    What is the primary advantage of the BOF process over other steel purification processes?

    <p>Faster smelting time</p> Signup and view all the answers

    What is the primary function of the converter in the BOF process?

    <p>To achieve compositional adjustments</p> Signup and view all the answers

    What is the approximate percentage of carbon in the hot metal used in the BOF process?

    <p>4% carbon</p> Signup and view all the answers

    What is the primary function of the lance in the BOF process?

    <p>To blow oxygen into the converter</p> Signup and view all the answers

    What is the significance of the name 'LD' in the BOF process?

    <p>It stands for Linz and Donawitz, two cities in Austria</p> Signup and view all the answers

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