CH5-SMS-gpoe_2024
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Questions and Answers

What is the primary purpose of controlling the flow of metal into the mould through the nozzle?

  • To prevent sticker formation
  • To prevent chocking of the nozzle
  • To ensure center pouring in the mould (correct)
  • To regulate teeming temperature

What is the consequence of low teeming temperature in ingot casting?

  • Chocking of the nozzle (correct)
  • Enhanced surface finish
  • Sticker formation
  • Improved yield

What is the primary advantage of continuous casting over ingot casting?

  • Enhanced yield (correct)
  • Improved surface finish
  • Increased production rate
  • Reduced energy consumption

What is the purpose of the slide gate system in ingot casting?

<p>To control the flow of metal into the mould (A)</p> Signup and view all the answers

What is the primary reason for preparing the moulds again after stripping off the ingots?

<p>To prepare the mould for the next heat (A)</p> Signup and view all the answers

What is the primary purpose of using lime in the converter?

<p>As a flux (A)</p> Signup and view all the answers

What is the primary safety hazard associated with vacuum degassing systems?

<p>Suction of body parts (C)</p> Signup and view all the answers

What is the purpose of argon purging in a ladle furnace?

<p>To stir the metal (B)</p> Signup and view all the answers

What type of bricks are converter vessels usually lined with?

<p>High alumina bricks (B)</p> Signup and view all the answers

What gas is used for slag splashing in the converter?

<p>Nitrogen (C)</p> Signup and view all the answers

What is the primary reason for ensuring the converter is free from liquid slag before charging?

<p>To prevent damage to the converter lining (A)</p> Signup and view all the answers

What is the purpose of slag arrestors in the BOF process?

<p>To minimize slag carryover to the steel ladles during tapping (D)</p> Signup and view all the answers

What is a critical aspect of quality control in the BOF process?

<p>Composition of the slag and its carryover to the steel ladles (A)</p> Signup and view all the answers

What is a potential hazard associated with water leakage in the lance or hood during the blowing process?

<p>Explosion or fire risk (C)</p> Signup and view all the answers

Why is personal protective equipment (PPE) essential for workers in the steel melting shop?

<p>To protect against metal splashes and heat radiation (D)</p> Signup and view all the answers

What is the primary purpose of the deslagging process after blow finish in the converter?

<p>To remove impurities from the steel (D)</p> Signup and view all the answers

What is the primary use of the slag generated during the steel making operation?

<p>As input feed for BF or Sinter Plant (B)</p> Signup and view all the answers

What is the primary purpose of the argon stirring process in Secondary Steel Making?

<p>To achieve the required properties of steel (C)</p> Signup and view all the answers

What is the primary function of the ladle heating system in steel production?

<p>To increase the temperature of the steel (B)</p> Signup and view all the answers

What is the primary purpose of the vacuum degassing system in steel production?

<p>To remove impurities from the steel (B)</p> Signup and view all the answers

What is the primary purpose of the shroud fixed at the bottom of the ladle collector nozzle?

<p>To prevent the liquid steel from coming into contact with the atmosphere (D)</p> Signup and view all the answers

What is the function of the chillers placed on the DUMMY BAR head?

<p>To solidify the liquid steel quickly (D)</p> Signup and view all the answers

What is the significance of monitoring the difference between the MOULD COOLING WATER Outlet Temperature and Inlet Temperature?

<p>To identify potential hazards during the casting process (A)</p> Signup and view all the answers

What is the purpose of spraying casting powder at a certain mould level?

<p>To create a smooth surface finish (B)</p> Signup and view all the answers

What is the role of the turret arm in the casting process?

<p>To hold the ladle in place (A)</p> Signup and view all the answers

What is the primary reason for solidification at SEN, which restricts the steel flow during casting?

<p>Freezing due to low temperature (C)</p> Signup and view all the answers

Which of the following is NOT a type of defect that can occur during casting?

<p>Ladle nozzle blockage (C)</p> Signup and view all the answers

What is the primary method of cutting the product into ordered lengths after straightening?

<p>Mechanical shearing (A)</p> Signup and view all the answers

What is the primary consequence of Chocking during casting?

<p>Restriction of steel flow (B)</p> Signup and view all the answers

What is the primary purpose of mould cooling temperature control during casting?

<p>To maintain a consistent temperature difference (B)</p> Signup and view all the answers

What is the primary function of scrap in the BOF process?

<p>To act as a coolant in the exothermic process (B)</p> Signup and view all the answers

What is the name of the vessel lined with basic refractory in which the reaction takes place?

<p>BOF Converter (C)</p> Signup and view all the answers

What is the approximate tap-to-tap time in the BOF process?

<p>45-50 minutes (D)</p> Signup and view all the answers

What is the primary function of oxygen in the BOF process?

<p>To remove undesirable elements via oxidation processes (D)</p> Signup and view all the answers

Why is the BOF process called 'basic'?

<p>Because of the type of refractory used (C)</p> Signup and view all the answers

What is the primary advantage of the BOF process over other steel purification processes?

<p>Faster smelting time (B)</p> Signup and view all the answers

What is the primary function of the converter in the BOF process?

<p>To achieve compositional adjustments (D)</p> Signup and view all the answers

What is the approximate percentage of carbon in the hot metal used in the BOF process?

<p>4% carbon (D)</p> Signup and view all the answers

What is the primary function of the lance in the BOF process?

<p>To blow oxygen into the converter (C)</p> Signup and view all the answers

What is the significance of the name 'LD' in the BOF process?

<p>It stands for Linz and Donawitz, two cities in Austria (A)</p> Signup and view all the answers

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