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Questions and Answers
What is the purpose of the Circle/Slash method described in the text?
How does the operator use the Highlight and Cross Out method to keep track of their progress?
What is a common tool for operators to help keep their place while following a procedure?
Which method requires the operator to circle the step currently being conducted?
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What is NOT always used in many procedures, according to the text?
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Study Notes
Standard Operating Procedures (SOPs)
- SOPs are widely used due to their effectiveness in ensuring consistent and safe equipment operation.
- Failure to follow SOPs can result in equipment damage or injury to personnel.
Challenges of SOPs
- SOPs can contain hundreds of sequential steps, posing a challenge to operators of all skill levels.
Techniques for SOP Use
- Using sign-offs at the end of each action step to keep track of progress in the sequence.
- Operators check a box at the end of each step to indicate completion.
- Some procedures require operators to initial each completed step, identifying the person responsible for the activity.
Example: Simplified Startup Procedure for a Centrifugal Pump
- Step 1: Close discharge valve.
- Step 2: Open suction valve.
- Step 3: Open recirculation valve.
- Step 4: Confirm pump is primed.
- Step 5: Close pump breaker.
- Step 6: Select pump hand switch to “ON”.
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Description
Learn about the importance of following SOPs correctly and the challenges faced by operators in carrying out hundreds of sequential steps. Explore techniques for using SOPs effectively through the example of a simplified startup procedure for a centrifuge.
