Spur Gear Fundamentals Quiz
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Questions and Answers

What is the term for the distance measured along the pitch circle from a point on one tooth to the corresponding point on the adjacent tooth?

  • Circular pitch (correct)
  • Base circle
  • Clearance
  • Backlash
  • Which term describes the radius that connects the root circle to the profile of the tooth?

  • Tooth thickness
  • Top land
  • Fillet radius (correct)
  • Addendum
  • What is defined as the amount that the dedendum exceeds the addendum in gear terminology?

  • Clearance (correct)
  • Backlash
  • Arc of contact
  • Tooth space
  • What does the term 'diametral pitch' refer to in gear terminology?

    <p>The size of the tooth</p> Signup and view all the answers

    Which of the following statements about mating gears is true?

    <p>They must have the same diametral pitch.</p> Signup and view all the answers

    What is the term for the width of the tooth measured along the pitch circle?

    <p>Tooth thickness</p> Signup and view all the answers

    Which term refers to the amount that the width of a tooth space exceeds the thickness of a gear tooth?

    <p>Backlash</p> Signup and view all the answers

    What is understood by the term 'arc of approach' in gear mechanics?

    <p>Portion of the path from the beginning of engagement to the pitch point</p> Signup and view all the answers

    What is the primary function of backlash in gear systems?

    <p>To allow sufficient lubrication on the gear teeth</p> Signup and view all the answers

    How does a reduction in center distance affect the backlash between gears?

    <p>It generally reduces the backlash</p> Signup and view all the answers

    What backlash value is recommended by AGMA for certain gear applications?

    <p>0.1/Pd</p> Signup and view all the answers

    What would be a consequence of gears frequently starting and stopping if backlash is not closely controlled?

    <p>Higher wear on gear teeth</p> Signup and view all the answers

    If two gears designed with a 20° pressure angle are used, what can happen during operation?

    <p>The actual pressure angle may increase beyond 20°</p> Signup and view all the answers

    What is the diameter of the addendum circle for the gear with 35 teeth and a diametral pitch of 10?

    <p>3.70 in.</p> Signup and view all the answers

    What is the clearance for the gear with 35 teeth and a diametral pitch of 10?

    <p>0.025 in.</p> Signup and view all the answers

    What determines whether two involute gears will mate correctly?

    <p>Same diametral pitch and pressure angle</p> Signup and view all the answers

    What is the center distance between a pinion with 15 teeth and a gear with 30 teeth both having a 5-pitch?

    <p>4.5 in.</p> Signup and view all the answers

    Why must the contact ratio exceed 1 in gear design?

    <p>To prevent gears from losing contact during operation</p> Signup and view all the answers

    For robust gear designs, what is the ideal range for the contact ratio?

    <p>1.2 to 1.5</p> Signup and view all the answers

    What defines the base pitch in the context of gearing?

    <p>Distance between corresponding points of adjacent teeth on the base circle</p> Signup and view all the answers

    What is the deduction for the dedendum circle for a gear with 35 teeth and a diametral pitch of 10?

    <p>3.25 in.</p> Signup and view all the answers

    What is the primary function of gears?

    <p>To transmit motion between rotating shafts</p> Signup and view all the answers

    What distinguishes spur gears from other types of gears?

    <p>Their teeth are parallel to the axis of rotation</p> Signup and view all the answers

    What does the term 'pitch diameter' refer to in gear terminology?

    <p>The diameter of the pitch circle</p> Signup and view all the answers

    What is the clearance in gear terminology?

    <p>The difference between the dedendum and addendum</p> Signup and view all the answers

    What does the term 'whole depth' represent in gear design?

    <p>The total height of the gear tooth, including addendum and dedendum</p> Signup and view all the answers

    How is the addendum defined in gear terminology?

    <p>The radial distance from the pitch circle to the top of the gear tooth</p> Signup and view all the answers

    What is the purpose of pitch circles in gear design?

    <p>To represent the size of a corresponding friction roller</p> Signup and view all the answers

    What is the face width of a gear?

    <p>The distance parallel to the shaft axis</p> Signup and view all the answers

    What is the definition of the module in gear terminology?

    <p>The ratio of pitch diameter to the number of teeth.</p> Signup and view all the answers

    Which pressure angle is currently most commonly standardized for gears?

    <p>20°</p> Signup and view all the answers

    What factor does the pressure angle influence in gear design?

    <p>The relative shape of the gear teeth.</p> Signup and view all the answers

    What happens when the pressure angle is reduced in gears?

    <p>Higher radial loads on the bearings.</p> Signup and view all the answers

    How is the involute curve of a circle constructed?

    <p>By unwinding a taut wire from a base circle.</p> Signup and view all the answers

    What occurs at the portion of the gear tooth that is inside the base circle?

    <p>It is not designed to be contacted by a mating gear tooth.</p> Signup and view all the answers

    In a 20° full-depth involute spur gear with 35 teeth, what is the purpose of the base circle?

    <p>To serve as the starting point for generating involute profiles.</p> Signup and view all the answers

    What is the diametral pitch of a gear with 35 teeth and a pitch diameter of 3.5 inches?

    <p>10</p> Signup and view all the answers

    What is the contact ratio calculated for the given pinion and gear?

    <p>0.59</p> Signup and view all the answers

    Which condition indicates that interference is not a concern for the gears?

    <p>If 30 is less than 45.489</p> Signup and view all the answers

    What is one way to avoid interference during gear operation?

    <p>Increasing the number of teeth in the pinion</p> Signup and view all the answers

    What is undercutting in the context of gear operation?

    <p>Removing material on the gear tooth to avoid interference</p> Signup and view all the answers

    What effect does undercutting have on gear strength?

    <p>Decreases the strength of the gear</p> Signup and view all the answers

    What is meant by backlash in gear mechanics?

    <p>The amount a tooth space exceeds the thickness of a gear tooth</p> Signup and view all the answers

    In the given scenario, how many teeth does the pinion have?

    <p>15</p> Signup and view all the answers

    What would occur if a small gear pairs with a much larger gear without considering design constraints?

    <p>Higher risk of gear failure due to interference</p> Signup and view all the answers

    Study Notes

    Spur Gear Fundamentals

    • Spur gears are the simplest gear type.
    • Teeth are parallel to the axis of rotation.
    • Commonly used to transmit motion between parallel shafts.

    Gear Function

    • Gears transmit motion from one rotating shaft to another.
    • Often used to increase or decrease speed, or change the direction of motion.

    Gear Terminologies

    • Pitch circle: Represents the size of a friction roller that could replace the gear.
    • Pitch point: Point of contact between two pitch circles.
    • Pitch diameter (d): Diameter of the pitch circle.
    • Addendum (a): Radial distance from the pitch circle to the top of a gear tooth.
    • Dedendum (b): Radial distance from the pitch circle to the bottom of a gear tooth.
    • Whole depth (h₁): Height of a gear tooth (addendum + dedendum).
    • Clearance (c): Difference between the dedendum and addendum.
    • Face width (F): Length of the gear tooth parallel to the shaft.
    • Circular pitch (p): Distance measured along the pitch circle from a point on one tooth to the corresponding point on the adjacent tooth.
    • Base circle: Circle from which the curved shape of the gear tooth is constructed.
    • Base diameter (d₁): Diameter of the base circle.
    • Backlash (B): Amount the width of a tooth space exceeds the thickness of a gear tooth on the pitch circle.
    • Top land: Surface of the top of the tooth.
    • Fillet radius: Radius connecting the root circle to the tooth profile.
    • Number of teeth (N): Total number of teeth on the gear.

    Gear Interactions

    • Center distance (C): The center-to-center distance between two mating gears.
    • Contact ratio (m₁): Average number of teeth in contact at any instant.

    Interference

    • Interference occurs when a small gear mates with a much larger gear.
    • The largest number of teeth to avoid interference is determined by a formula.

    Undercutting

    • Removing material to avoid interference.
    • Reduces gear strength.

    Operating Pressure Angle

    • Actual pressure angle during operation differs from designed value.

    Diametral Pitch (Pd)

    • Tooth size standard for gear specifications.
    • Number of teeth per inch of pitch diameter.

    Module (m)

    • Commonly used gear parameter in the SI unit system.
    • Ratio of pitch diameter to the number of teeth in the gear.

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    Description

    Test your knowledge on spur gears, their functionalities, and key terminologies. This quiz will cover essential concepts like pitch circle, addendum, dedendum, and more. Perfect for engineering students and enthusiasts alike!

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