Podcast
Questions and Answers
Which of these conditions on panel are not included as abnormalities?
Which of these conditions on panel are not included as abnormalities?
- Normal (correct)
- Dust
- Dirty
- Fungus
Which department controls the specified document?
Which department controls the specified document?
- Maintenance Department
- Engineering Department
- Shipping Department
- Quality Assurance Department (correct)
What is the purpose of the note about the panel in the Staging area?
What is the purpose of the note about the panel in the Staging area?
- To manage foreign object debris
- To ensure panel condition (correct)
- To prevent dust accumulation
- To identify damaged panels
Who should an employee inform if they find abnormalities on a panel?
Who should an employee inform if they find abnormalities on a panel?
What is the document's registration number?
What is the document's registration number?
What is the name of the document?
What is the name of the document?
Which of these is NOT mentioned in the text as a reason why an employee should report an abnormality on a panel?
Which of these is NOT mentioned in the text as a reason why an employee should report an abnormality on a panel?
What is the document's page number, as indicated in the text?
What is the document's page number, as indicated in the text?
Which document specifies panel wrapping standards?
Which document specifies panel wrapping standards?
What is the purpose of the 'Air Bubble Sheet' mentioned in the text?
What is the purpose of the 'Air Bubble Sheet' mentioned in the text?
What does the acronym 'SOP' stand for in the document?
What does the acronym 'SOP' stand for in the document?
Which of the following is NOT mentioned as a step involved in packing the panels?
Which of the following is NOT mentioned as a step involved in packing the panels?
What department oversees the control of this document?
What department oversees the control of this document?
Which document provides guidance for packaging checklists?
Which document provides guidance for packaging checklists?
What does the phrase 'Uncontrolled Copy When Printed' suggest about the document?
What does the phrase 'Uncontrolled Copy When Printed' suggest about the document?
What is the page number of this document?
What is the page number of this document?
Which team is responsible for completing "SECTION C" of the Shipment Checklist?
Which team is responsible for completing "SECTION C" of the Shipment Checklist?
What is the purpose of referencing "SOP08-040" in the document?
What is the purpose of referencing "SOP08-040" in the document?
Who is responsible for filling in "SECTION D" of the Shipment Checklist?
Who is responsible for filling in "SECTION D" of the Shipment Checklist?
What is the purpose of "CAP02-013" mentioned in the document?
What is the purpose of "CAP02-013" mentioned in the document?
What is the final step in the process described by the document?
What is the final step in the process described by the document?
Where does the "Transport Team" need to fill in the Shipment Checklist?
Where does the "Transport Team" need to fill in the Shipment Checklist?
What is the main purpose of the "Shipment Checklist" document?
What is the main purpose of the "Shipment Checklist" document?
What is the role of the Forwarder in this process?
What is the role of the Forwarder in this process?
What is the document number of the Standard Operating Procedure?
What is the document number of the Standard Operating Procedure?
What is the document's name?
What is the document's name?
Which step in the tracking form process should be completed first?
Which step in the tracking form process should be completed first?
How is the 'tracking form' created?
How is the 'tracking form' created?
What is indicated as a requirement when using the 'tracking form'?
What is indicated as a requirement when using the 'tracking form'?
Where should the 'tracking form' be created?
Where should the 'tracking form' be created?
What is the role of the document indicated as 'reference'?
What is the role of the document indicated as 'reference'?
What is the primary purpose of the 'tracking form'?
What is the primary purpose of the 'tracking form'?
What is the purpose of the COC Management System page?
What is the purpose of the COC Management System page?
Where can employees access the COC Management System?
Where can employees access the COC Management System?
What information is required to be filled out on the tracking form?
What information is required to be filled out on the tracking form?
What does the “Add to list” button do?
What does the “Add to list” button do?
What is the final step to complete the process?
What is the final step to complete the process?
What is the importance of scanning the barcode for the paperwork ID?
What is the importance of scanning the barcode for the paperwork ID?
Where can employees find the "Tracking form" menu?
Where can employees find the "Tracking form" menu?
What is the purpose of filling out the "Additional info" field?
What is the purpose of filling out the "Additional info" field?
What is the purpose of this document?
What is the purpose of this document?
To initiate the process, employees should first:
To initiate the process, employees should first:
What should employees do after accessing the “Tracking form” menu?
What should employees do after accessing the “Tracking form” menu?
What is the significance of scanning the QR code?
What is the significance of scanning the QR code?
Which of the following information is NOT required to be entered in the tracking form?
Which of the following information is NOT required to be entered in the tracking form?
After adding all data to the "Scanned Part List", employees should:
After adding all data to the "Scanned Part List", employees should:
Where should employees go to access the "COC Management System"?
Where should employees go to access the "COC Management System"?
What is the implication of the statement "ensure kuantiti yang diminta adalah betul dan sepadan dengan kuantiti yang akan dihantar?"
What is the implication of the statement "ensure kuantiti yang diminta adalah betul dan sepadan dengan kuantiti yang akan dihantar?"
What is the main function of the "COC Management System" as described in the document?
What is the main function of the "COC Management System" as described in the document?
What does the abbreviation “ATS” likely refer to in this document?
What does the abbreviation “ATS” likely refer to in this document?
Flashcards
Panel Condition Check
Panel Condition Check
Inspect panels stored in the Staging area for over 6 months for any abnormalities.
Authorization to Ship (ATS)
Authorization to Ship (ATS)
A process ensuring panels are checked for quality before shipment.
Foreign Object Debris (FOD)
Foreign Object Debris (FOD)
Unwanted materials that can contaminate or damage the panel.
Abnormalities on Panels
Abnormalities on Panels
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Notify Engineer
Notify Engineer
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Quality Assurance
Quality Assurance
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Controlled Document
Controlled Document
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Staging Area
Staging Area
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Balut dan bungkus panel
Balut dan bungkus panel
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SOP08-017
SOP08-017
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Panel packaging
Panel packaging
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Project packages
Project packages
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Air Bubble Sheet
Air Bubble Sheet
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Quality Assurance Department
Quality Assurance Department
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Uncontrolled copy
Uncontrolled copy
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Completeness in Data Entry
Completeness in Data Entry
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COC Management System
COC Management System
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Employee ID
Employee ID
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Password for Login
Password for Login
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Create Tracking Form
Create Tracking Form
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Box Dimension
Box Dimension
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Scan Bar Code
Scan Bar Code
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Save Complete Button
Save Complete Button
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Tracking Form
Tracking Form
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Approval Process
Approval Process
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Document Reference
Document Reference
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Paperwork Requirements
Paperwork Requirements
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Standard Operating Procedure (SOP)
Standard Operating Procedure (SOP)
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Data Accuracy
Data Accuracy
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Shipment Checklist Procedure
Shipment Checklist Procedure
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Transport Team Responsibilities
Transport Team Responsibilities
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Forwarder Checklist Section
Forwarder Checklist Section
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Submission of Shipment Checklist
Submission of Shipment Checklist
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Completeness Confirmation
Completeness Confirmation
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ZOHO System Use
ZOHO System Use
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Section C
Section C
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Section D
Section D
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Menu Navigation
Menu Navigation
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Box No.
Box No.
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Paperwork ID
Paperwork ID
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Jig No.
Jig No.
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SSN No.
SSN No.
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Additional Info
Additional Info
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Scanned Part List
Scanned Part List
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Save Complete
Save Complete
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Study Notes
Standard Operating Procedure (SOP) for Staging Process
- Purpose: Prescribed procedures for receiving, staging, and processing panels in an aerocomposite manufacturing facility
- Issue Date: 29/02/2024
- Revision Number: 018
Receiving Process
- Panel Condition: Serviceable panels with paperwork are received
- Frequency: Panels are received twice daily (morning and evening), except urgent/critical panels
- Paperwork: Part numbers, panel descriptions, and CSN numbers must match
- Visual Inspection: Regulator and panel conditions should be checked for safety
Packaging Process
- Matching: Visual inspection ensures panel data matches paperwork (part numbers, descriptions, CSN)
- Condition: Panels must be stored in safe, undamaged regulators
- Arrangement: Organized according to project requirements; panels safeguarded
- Prohibition: Employees are forbidden from accepting panels or regulators with irregularities
Selecting Process
- Responsibility: Team Leader determines panel requirements for packaging
- FIFO: Panels are selected based on FIFO (First-In, First-Out) principle.
- Categorization: Panel selection and packaging for either buffer stock or immediate delivery follow FIFO
- Specifics: Panel data are pulled from QAD system; ATS (Authorization To Ship) details guide delivery panel selection
- Panel Condition check: Panels stored for over 6 months undergo inspection
Packaging Checklist
- Digitalization: Employees scan QR codes for digital packaging checklist
- Panel Condition: Panels must be checked for dirt, dust, damage, fungus; free of FOD (Foreign Object Debris) before packaging
- Cleaning: Normal/Standard panels and black panels are cleaned using pneumatic air guns/clean cloths
- Operator Verification: "Authorized Operator" verifies condition of cleaned panels
- Packaging Procedures: Wrapped and packed using pre-defined methods (SOP08-017) and designated slots in boxes
Documentation Process
- Tracking Form Creation: Employees create tracking forms using supplied paperwork
- System: Documents are created via COC Management System
- Data Accuracy: Quantity of delivered parts matches the requested quantity
- Form Completion: Filled in with all required data: Box number, box dimensions, part numbers, descriptions, JIG numbers, SSN and additional information
- COC-Related Tasks:
- Generating tracking forms
- Sending CofC (Certificate of Conformity) emails from Quality Department
Packaging Checklist and Shipment Checking
- Package Verification: Packaging checklists verify package contents
- Requirements: All data accurately recorded, items stored, undamaged, and free of FOD
- Documentation: Paperwork (by SSN) is collected and sent to DDC (Document Distribution Center)
- e-MTR Booking: Transport personnel arrange forklift services through e-MTR (Material Transfer Request) booking system to prepare and load materials for delivery
Shipment Checklist
- Employee Responsibility (Transport Team): Employees fill out the Shipment Checklist after loading, and subsequently send to Forwarder
- Forwarder Responsibility: Forwarder completes checklist (Section D) on ZOHO system
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