SOP for Aerocomposite Panel Staging Process

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Questions and Answers

Which of these conditions on panel are not included as abnormalities?

  • Normal (correct)
  • Dust
  • Dirty
  • Fungus

Which department controls the specified document?

  • Maintenance Department
  • Engineering Department
  • Shipping Department
  • Quality Assurance Department (correct)

What is the purpose of the note about the panel in the Staging area?

  • To manage foreign object debris
  • To ensure panel condition (correct)
  • To prevent dust accumulation
  • To identify damaged panels

Who should an employee inform if they find abnormalities on a panel?

<p>Maintenance Engineer (C)</p> Signup and view all the answers

What is the document's registration number?

<p>598C-F (A)</p> Signup and view all the answers

What is the name of the document?

<p>Authorization to Ship (A)</p> Signup and view all the answers

Which of these is NOT mentioned in the text as a reason why an employee should report an abnormality on a panel?

<p>Panel misuse (B)</p> Signup and view all the answers

What is the document's page number, as indicated in the text?

<p>4 of 13 (B)</p> Signup and view all the answers

Which document specifies panel wrapping standards?

<p>SOP08-017 (D)</p> Signup and view all the answers

What is the purpose of the 'Air Bubble Sheet' mentioned in the text?

<p>To protect the panels during transport (B)</p> Signup and view all the answers

What does the acronym 'SOP' stand for in the document?

<p>Standard Operations Procedure (D)</p> Signup and view all the answers

Which of the following is NOT mentioned as a step involved in packing the panels?

<p>Recording the specific package and panel information in a logbook (A)</p> Signup and view all the answers

What department oversees the control of this document?

<p>CTR AC Quality Assurance Department (C)</p> Signup and view all the answers

Which document provides guidance for packaging checklists?

<p>SOP08-041 (D)</p> Signup and view all the answers

What does the phrase 'Uncontrolled Copy When Printed' suggest about the document?

<p>The printed copy may be outdated and not reflect the latest version. (A)</p> Signup and view all the answers

What is the page number of this document?

<p>7 (C)</p> Signup and view all the answers

Which team is responsible for completing "SECTION C" of the Shipment Checklist?

<p>Transport Team (D)</p> Signup and view all the answers

What is the purpose of referencing "SOP08-040" in the document?

<p>To offer guidance on the specific procedures involved in completing the Shipment Checklist (A)</p> Signup and view all the answers

Who is responsible for filling in "SECTION D" of the Shipment Checklist?

<p>The Forwarder (D)</p> Signup and view all the answers

What is the purpose of "CAP02-013" mentioned in the document?

<p>A referenced procedure used for packing and handling panels (B)</p> Signup and view all the answers

What is the final step in the process described by the document?

<p>Submitting the checklist to the forwarder (B)</p> Signup and view all the answers

Where does the "Transport Team" need to fill in the Shipment Checklist?

<p>In &quot;SECTION C&quot; (D)</p> Signup and view all the answers

What is the main purpose of the "Shipment Checklist" document?

<p>To verify that the panels are properly packed and ready for shipment (B)</p> Signup and view all the answers

What is the role of the Forwarder in this process?

<p>They are responsible for completing &quot;SECTION D&quot; and submitting the checklist after the shipment is ready (C)</p> Signup and view all the answers

What is the document number of the Standard Operating Procedure?

<p>SOP08-018 (A)</p> Signup and view all the answers

What is the document's name?

<p>Standard Operating Procedure (D)</p> Signup and view all the answers

Which step in the tracking form process should be completed first?

<p>Using paperwork provided by the previous team (D)</p> Signup and view all the answers

How is the 'tracking form' created?

<p>Using both a manual form and a digital system (C)</p> Signup and view all the answers

What is indicated as a requirement when using the 'tracking form'?

<p>Filling in all the required data (C)</p> Signup and view all the answers

Where should the 'tracking form' be created?

<p>On a manual form and then saved on the COC Management system (C)</p> Signup and view all the answers

What is the role of the document indicated as 'reference'?

<p>To explain the process of 'Staging and Forklift Operation Procedure' (D)</p> Signup and view all the answers

What is the primary purpose of the 'tracking form'?

<p>To ensure all the necessary information is recorded and documented (A)</p> Signup and view all the answers

What is the purpose of the COC Management System page?

<p>To manage work process. (C)</p> Signup and view all the answers

Where can employees access the COC Management System?

<p>10.1.2.74/COCms/login (B)</p> Signup and view all the answers

What information is required to be filled out on the tracking form?

<p>Employee ID, password, box no, box dimension, jig no, SSN no, additional info (C)</p> Signup and view all the answers

What does the “Add to list” button do?

<p>Adds the entered data to the “Scanned Parts List”. (B)</p> Signup and view all the answers

What is the final step to complete the process?

<p>Clicking the “Save complete” button. (B)</p> Signup and view all the answers

What is the importance of scanning the barcode for the paperwork ID?

<p>It links the paperwork to the tracking form. (C)</p> Signup and view all the answers

Where can employees find the "Tracking form" menu?

<p>On the COC Management System page. (D)</p> Signup and view all the answers

What is the purpose of filling out the "Additional info" field?

<p>To provide extra details regarding specific parts. (A)</p> Signup and view all the answers

What is the purpose of this document?

<p>To provide a step-by-step guide for employees to complete a specific task (D)</p> Signup and view all the answers

To initiate the process, employees should first:

<p>Go to &quot;COC Management System&quot; (10.1.2.74/cocms/login) (B)</p> Signup and view all the answers

What should employees do after accessing the “Tracking form” menu?

<p>Select the ATS related to the task (D)</p> Signup and view all the answers

What is the significance of scanning the QR code?

<p>It generates the 'paperwork ID' for the tracking form (A)</p> Signup and view all the answers

Which of the following information is NOT required to be entered in the tracking form?

<p>Employee Name (D)</p> Signup and view all the answers

After adding all data to the "Scanned Part List", employees should:

<p>Save the complete tracking form (A)</p> Signup and view all the answers

Where should employees go to access the "COC Management System"?

<p>10.1.2.74/cocms/login (C)</p> Signup and view all the answers

What is the implication of the statement "ensure kuantiti yang diminta adalah betul dan sepadan dengan kuantiti yang akan dihantar?"

<p>The quantity specified in the tracking form should match the actual shipment (C)</p> Signup and view all the answers

What is the main function of the "COC Management System" as described in the document?

<p>Track and monitor the shipment and delivery of goods (D)</p> Signup and view all the answers

What does the abbreviation “ATS” likely refer to in this document?

<p>Automated Tracking System (A)</p> Signup and view all the answers

Flashcards

Panel Condition Check

Inspect panels stored in the Staging area for over 6 months for any abnormalities.

Authorization to Ship (ATS)

A process ensuring panels are checked for quality before shipment.

Foreign Object Debris (FOD)

Unwanted materials that can contaminate or damage the panel.

Abnormalities on Panels

Conditions like dirt, damage, or fungus affecting panel quality.

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Notify Engineer

Inform a Mechanical Engineer or PQ about abnormalities found in panels.

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Quality Assurance

Department responsible for ensuring the standards and controls over the document and procedures.

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Controlled Document

A document that cannot be altered without approval from the Quality Assurance Department.

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Staging Area

Location where panels are stored temporarily before final checks or shipment.

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Balut dan bungkus panel

Wrapping and packaging panels according to established methods and project packages.

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SOP08-017

A specific standard operating procedure for panel wrapping.

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Panel packaging

The process of placing panels into boxes according to predetermined slots.

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Project packages

Categories that define how panels should be packed for specific projects.

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Air Bubble Sheet

Material used to protect panels during packaging.

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Quality Assurance Department

Department overseeing the approval and control of documents.

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Uncontrolled copy

A printed version of a document that may not be the latest version.

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Completeness in Data Entry

Requirement for employees to fill all data accurately ensuring quantities match deliveries.

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COC Management System

A digital platform accessed for managing and tracking employee operations.

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Employee ID

Unique identifier required for logging into the COC Management System.

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Password for Login

Confidential code needed alongside Employee ID to access systems.

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Create Tracking Form

An action menu option for starting a new tracking entry in COC.

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Box Dimension

Measurements of the box to be recorded in the tracking form.

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Scan Bar Code

Process of reading a barcode to input paperwork ID in the system.

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Save Complete Button

Final action taken to confirm and save all entered data in the system.

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Tracking Form

A document created by workers to track progress using given paperwork.

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Approval Process

A requirement for changes to be approved by the organization before release.

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Document Reference

A specific document used as a guideline or source for procedures.

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Paperwork Requirements

All necessary data must be filled out as per the procedures.

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Standard Operating Procedure (SOP)

A set of step-by-step instructions to help workers carry out routine operations.

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Data Accuracy

The necessity of providing all required and correct information.

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Shipment Checklist Procedure

A detailed process for completing shipment checklists to ensure accuracy and completeness.

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Transport Team Responsibilities

The Transport Team must fill out the Shipment Checklist after loading is completed.

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Forwarder Checklist Section

The Forwarder must fill required information in SECTION D of the Shipment Checklist.

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Submission of Shipment Checklist

Forwarder submits the completed checklist to finalize the shipment process.

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Completeness Confirmation

All information on the Shipment Checklist must be accurate and complete.

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ZOHO System Use

The platform used for filling out the Shipment Checklist and tracking shipments.

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Section C

Part of the Shipment Checklist where the Transport Team inputs data post-loading.

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Section D

Part of the Shipment Checklist that the Forwarder must complete with required information.

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Menu Navigation

The steps taken in the COC Management System to find specific options like creating a tracking form.

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Box No.

The unique identifier assigned to a specific box for tracking purposes.

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Paperwork ID

A unique identifier obtained by scanning the barcode that relates to the tracking of the panel.

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Jig No.

The specific number assigned to the jig used during the panel tracking process.

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SSN No.

A number that may need to be entered if required for tracking additional information.

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Additional Info

Extra data provided when there's additional context, like a panel needing a Foreign Object Inspection (FAI).

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Scanned Part List

A list that appears showing all parts that have been recorded in the tracking system.

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Save Complete

The button pressed to finalize and store all data entered in the tracking form.

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Study Notes

Standard Operating Procedure (SOP) for Staging Process

  • Purpose: Prescribed procedures for receiving, staging, and processing panels in an aerocomposite manufacturing facility
  • Issue Date: 29/02/2024
  • Revision Number: 018

Receiving Process

  • Panel Condition: Serviceable panels with paperwork are received
  • Frequency: Panels are received twice daily (morning and evening), except urgent/critical panels
  • Paperwork: Part numbers, panel descriptions, and CSN numbers must match
  • Visual Inspection: Regulator and panel conditions should be checked for safety

Packaging Process

  • Matching: Visual inspection ensures panel data matches paperwork (part numbers, descriptions, CSN)
  • Condition: Panels must be stored in safe, undamaged regulators
  • Arrangement: Organized according to project requirements; panels safeguarded
  • Prohibition: Employees are forbidden from accepting panels or regulators with irregularities

Selecting Process

  • Responsibility: Team Leader determines panel requirements for packaging
  • FIFO: Panels are selected based on FIFO (First-In, First-Out) principle.
  • Categorization: Panel selection and packaging for either buffer stock or immediate delivery follow FIFO
  • Specifics: Panel data are pulled from QAD system; ATS (Authorization To Ship) details guide delivery panel selection
  • Panel Condition check: Panels stored for over 6 months undergo inspection

Packaging Checklist

  • Digitalization: Employees scan QR codes for digital packaging checklist
  • Panel Condition: Panels must be checked for dirt, dust, damage, fungus; free of FOD (Foreign Object Debris) before packaging
  • Cleaning: Normal/Standard panels and black panels are cleaned using pneumatic air guns/clean cloths
  • Operator Verification: "Authorized Operator" verifies condition of cleaned panels
  • Packaging Procedures: Wrapped and packed using pre-defined methods (SOP08-017) and designated slots in boxes

Documentation Process

  • Tracking Form Creation: Employees create tracking forms using supplied paperwork
  • System: Documents are created via COC Management System
  • Data Accuracy: Quantity of delivered parts matches the requested quantity
  • Form Completion: Filled in with all required data: Box number, box dimensions, part numbers, descriptions, JIG numbers, SSN and additional information
  • COC-Related Tasks:
    • Generating tracking forms
    • Sending CofC (Certificate of Conformity) emails from Quality Department

Packaging Checklist and Shipment Checking

  • Package Verification: Packaging checklists verify package contents
  • Requirements: All data accurately recorded, items stored, undamaged, and free of FOD
  • Documentation: Paperwork (by SSN) is collected and sent to DDC (Document Distribution Center)
  • e-MTR Booking: Transport personnel arrange forklift services through e-MTR (Material Transfer Request) booking system to prepare and load materials for delivery

Shipment Checklist

  • Employee Responsibility (Transport Team): Employees fill out the Shipment Checklist after loading, and subsequently send to Forwarder
  • Forwarder Responsibility: Forwarder completes checklist (Section D) on ZOHO system

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