Sand Management in Oil and Gas Production

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Questions and Answers

What can lead to the collapse of the formation in the near-wellbore area?

  • Reduction in support from reservoir pressure (correct)
  • Presence of viscous drag forces
  • Increase in flow forces
  • Increase in intergranular cementation

What condition facilitates sand production after the rock has failed?

  • Enhanced mechanical failure
  • Increased rock cohesion
  • Decreased flow rates
  • Mobilization by fluid flow (correct)

Which factor is NOT influential in determining the stability of reservoir rock?

  • Chemical composition of the rock (correct)
  • Friction between sand grains
  • Degree of compaction
  • Degree of natural intergranular cementation

What is the primary material that constitutes most sand in formations?

<p>Silicon dioxide (SiO2) (A)</p> Signup and view all the answers

When do sand grains become more easily dislodged during production?

<p>With weak cohesion between grains (D)</p> Signup and view all the answers

Which of the following describes produced solids in oil and gas operations?

<p>Inorganic, non-deformable particles (D)</p> Signup and view all the answers

What is a key distinction between natural and artificial formed sands?

<p>Natural sands are associated with hydrocarbon production, while artificial ones are man-made. (D)</p> Signup and view all the answers

What is a primary advantage of reverse osmosis (RO) in the desalination process?

<p>High efficiency in filtering salts and impurities (C)</p> Signup and view all the answers

Which of the following is a disadvantage of thermal desalination methods?

<p>Energy intensive and complex system requirements (A)</p> Signup and view all the answers

Which type of desalination method uses an electric field to separate ions?

<p>Electrodialysis (A)</p> Signup and view all the answers

What is a key challenge faced by the reverse osmosis (RO) process?

<p>High fouling propensity with inadequate pretreatment (C)</p> Signup and view all the answers

What is a common pretreatment measure necessary for desalination processes?

<p>Deoiling and removal of fouling constituents (A)</p> Signup and view all the answers

What does a lower Brinell Hardness Number (BHN) suggest about a sand formation?

<p>It suggests a weaker formation with a higher risk of sand production. (D)</p> Signup and view all the answers

Which UCS value corresponds to the classification of 'very weak damp sand'?

<p>&lt; 35 psi (A)</p> Signup and view all the answers

What is the primary purpose of conducting UCS and BHN tests in petroleum engineering?

<p>To evaluate rock properties for predicting sand production. (B)</p> Signup and view all the answers

What indicates the strength of a sand formation based on UCS and BHN tests?

<p>Higher UCS and BHN values. (C)</p> Signup and view all the answers

In the UCS test, what UCS value indicates consolidated rock?

<p>&lt; 4000 psi (C)</p> Signup and view all the answers

What limitation do experimental studies regarding sand production often face?

<p>Scale and boundary effects that affect accuracy. (A)</p> Signup and view all the answers

Which statement accurately describes a UCS value of less than or equal to 500 psi?

<p>It is classified as weakly cemented sand. (A)</p> Signup and view all the answers

What are numerical simulators primarily used for in the context of sand production?

<p>To predict sand production in reservoir formations. (A)</p> Signup and view all the answers

What is assessed by the Brinell Hardness Number (BHN) test?

<p>The resistance of sand to indentation. (D)</p> Signup and view all the answers

What is one significant challenge associated with frac packs?

<p>High proppant flow-back and fracture containment issues (C)</p> Signup and view all the answers

Which component is specifically designed to endure wear caused by sand?

<p>Erosion-resistant choke valves (C)</p> Signup and view all the answers

Where is the most advantageous position for solids removal in surface facilities?

<p>Upstream of the choke valve (D)</p> Signup and view all the answers

What strategy can effectively minimize erosion during high sand production?

<p>Reduce flow rates (D)</p> Signup and view all the answers

What role does profile instrumentation play in managing sand production?

<p>It continuously monitors and manages sand production levels. (C)</p> Signup and view all the answers

What aspect of expandable screens provides greater flexibility compared to conventional screens?

<p>They can be combined with pre-coated gravel. (A)</p> Signup and view all the answers

What type of devices are used to facilitate the removal of sand in separators?

<p>Sand jet or suction devices (B)</p> Signup and view all the answers

Which technique is NOT typically employed for solids separation?

<p>Acid cleaning (B)</p> Signup and view all the answers

What is a potential drawback of using sacrificial tees in sand management?

<p>They require larger flow lines. (A)</p> Signup and view all the answers

In relation to erosion protection, what is the primary focus in the design of solids separation systems?

<p>Ensuring solid removal occurs upstream of critical valves (D)</p> Signup and view all the answers

What is a primary disadvantage of physical models in predicting sand production?

<p>They can lead to boundary-related inaccuracies. (B)</p> Signup and view all the answers

Which modeling approach is generally suitable only for predicting the onset of sand production?

<p>Analytical models (D)</p> Signup and view all the answers

What is a major limitation of analytical models in sand production?

<p>They model only a single mechanism under simplified conditions. (C)</p> Signup and view all the answers

What do numerical models uniquely offer in sand production prediction?

<p>They can predict both onset and volumetric sand production. (D)</p> Signup and view all the answers

How does the continuum approach treat material when modeling sand production?

<p>As a continuous entity with no divisions. (D)</p> Signup and view all the answers

What is the main focus of the discontinuum approach in modeling sand production?

<p>Account for discontinuities in material behavior. (D)</p> Signup and view all the answers

What is a challenge associated with the discrete element approach in sand production modeling?

<p>It requires significant computational resources and time. (D)</p> Signup and view all the answers

Which of the following mechanisms is associated with mechanical instability in sand production?

<p>Degradation due to wellbore stress conditions. (A)</p> Signup and view all the answers

Which modeling technique is used to understand mechanisms of sand production at a granular level?

<p>Discrete element approach (B)</p> Signup and view all the answers

What recent development has improved the accuracy of discrete element models in sand behavior simulation?

<p>Calibration of micro-properties against actual sand behavior. (D)</p> Signup and view all the answers

Flashcards

Sand Production

The process where sand grains are carried out of a reservoir with production fluids.

Formation Failure

The structural breakdown of rock in the reservoir, leading to fracturing. Formation collapse might precede sand production, but it doesn't automatically cause it.

Viscous Drag Forces

Forces exerted by flowing fluids that can mobilize sand grains.

Natural Cementation/Compaction

The natural bonding and squeezing together of sand grains in the reservoir rock.

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Sand Mobilization Factors

These are the conditions that make it more likely sand grains will move with production fluids

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Sand Characteristics

Sand is a granular material with a size range of 0.0625 to 2mm, mostly silicon dioxide.

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Produced Solids (vs Organic)

Produced solids are inorganic and non-deformable, unlike organic particles which are semi-soluble, like paraffin and asphaltenes.

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UCS

Unconfined Compressive Strength. A measure of a material's resistance to compression when no confining pressure is applied.

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Sand Consolidation

The degree to which sand particles are packed together.

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Porosity

The percentage of void space in a material, like sand.

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BHN

Brinell Hardness Number, measures material hardness using indentation.

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Consolidated Rock

Sediment tightly packed, with high compressive strength.

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Sand Production Risk

Probability of sand being released from a reservoir during extraction.

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Numerical Simulators

Tools that predict sand production using models.

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UCS Test

Test to determine a material's strength under a zero confining pressure.

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Brinell Hardness Number (BHN) Test

A test that evaluates material hardness and consolidation by measuring resistance to indentation.

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Physical Models for Sand Production

Time-consuming and expensive models that use small-scale experiments to predict sand production, often with inaccuracies due to boundary effects.

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Analytical Models for Sand Production

Fast and easy models that can predict the onset of sand production but are limited to single mechanisms under simplified conditions.

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Numerical Models for Sand Production

Powerful models that can predict both onset and volumetric sand production, often integrated with analytical correlations and validated by experimental data.

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Mechanical Instability (Sand Production)

Sand production caused by degradation-induced stress conditions in wellbore.

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Hydromechanical Instability (Sand Production)

Sand production caused by pressure changes acting on degraded material surfaces (e.g., perforation, open bottom holes).

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Continuum Approach (Sand Production)

Modeling approach that treats material as continuous, simplifying the model of material behavior in continuous domains.

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Discontinuum Approach (Sand Production)

Modeling approach that accounts for discontinuities and considers deformation magnitudes across discontinuities.

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Discrete Element Approach

Modeling approach for understanding granular mechanisms, but computationally expensive for large-scale discrete problems.

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Calibration in Discrete Element Models

Complex process of adjusting micro-properties to match actual sand behavior and improve accuracy in discrete models.

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Micro-properties in Discrete Element Models

Properties of individual particles in discrete simulations that need calibration for accuracy.

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Desalination

The process of converting seawater or brackish water into freshwater, often used in areas with limited freshwater resources.

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Reverse Osmosis (RO)

A desalination method using high pressure to force water through a semi-permeable membrane, filtering out salts and impurities with over 99% efficiency.

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What are the advantages of RO?

Reverse osmosis offers a compact design, various commercial products available, and high efficiency in removing salts.

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What are the disadvantages of RO?

RO requires significant energy, is prone to fouling if not properly pre-treated, and produces a concentrated salt stream that needs disposal.

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Thermal Desalination

A desalination method using heat to evaporate water, leaving behind salts and impurities.

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Frac Packs

A technique combining hydraulic fracturing with gravel packing for enhanced stimulation.

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Surface Facilities

Components for managing sand production in oil extraction, mitigating its effects.

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Solids separation

Techniques to remove solid particles from fluids, like sand from oil.

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Optimal solids removal

Removing solids before they reach choke valves to protect downstream equipment.

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Cyclonic separators

Solids separation devices that utilize gas void ratios to remove particles from multiphase fluids.

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Expandable screens

Screens that adjust to accommodate varying conditions, enhancing resin placement.

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Erosion-resistant choke valves

Valves engineered to withstand sand wear to prolong equipment life.

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Sand jet/suction devices

Tools used for removing sand from separators.

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Proppant flow-back

The return of proppant (small particles) to the wellbore after hydraulic fracturing stimulation.

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Sacrificial tees

Strategically placed tees in flow lines to protect vital equipment from erosion.

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Study Notes

Sand Management in Oil and Gas Production

  • Sand in oil and gas production refers to granular rock particles present in reservoirs, ranging from fine silt to coarse gravel.
  • These particles can be introduced into the production stream during high pressures, high production rates, and certain rock formations.
  • Sand can cause significant issues in production facilities, including wear on equipment (pumps, compressors, separators), clogged valves and filters, and operational disruptions. Environmental contamination is also a potential concern.
  • Reservoir characteristics (rock strength, porosity, permeability) and drilling practices (e.g., drilling fluid choice) influence the likelihood of sand production.
  • High production rates and low reservoir pressures can destabilize reservoir rock, mobilizing sand.
  • Well completion design and integrity also affect sand production.
  • The migration of formation sand is caused by flow of reservoir fluids. Sand erodes hardware, blocks tubulars, and creates cavities.
  • Sand production significantly reduces productivity, impedes wellbore access, and presents disposal difficulties.
  • Effective sand management strategies are crucial to minimize sand production and its impacts on facilities.

Forces Affecting Sand Production

  • Cementing materials bond sand grains together, providing structural integrity to the reservoir rock. Adequate cementation prevents sand mobilization.
  • Cohesion (capillary forces) arises from fluid-sand grain interactions, contributing to sand grain stability. Changes in fluid composition affect capillary forces, potentially destabilizing sand grains.
  • Limited/weak grain-to-grain cementation leads to higher sand production propensity, as the reservoir rock becomes unstable during production.
  • Reservoir rock properties, production rates, well completion design, drilling practices, and reservoir conditions influence the likelihood and severity of sand production. These factors are critical for effective sand management in oil and gas operations.

Production Rates and Reservoir Pressures

  • High production rates increase fluid velocity within reservoirs and wellbores, leading to rock erosion and sand mobilization.
  • Low reservoir pressures reduce rock support, increasing sand production propensity.

Well Completion Design

  • Wellbore integrity is crucial. Poor design or inadequate casing and cementing can allow sand migration into the wellbore.
  • Completion equipment (screens, gravel packs) effectively prevents sand entering the production stream. Improper design or maintenance may lead to operational issues.

Drilling Practices

  • Drilling fluids affect reservoir rock stability. Inappropriate fluid formulations increase sand production risk.
  • Correct drilling techniques mitigate sand production risks.

Degree of Consolidation

  • Unconsolidated formations (like sandstones) are more prone to sand production due to insufficient cementation and weak grain-to-grain bonding.
  • Consolidated formations, with better cementation, resist sand mobilization.

Reduction in Pore Pressure

  • Reduction in reservoir pressure over time diminishes support for the overlying rock layers, increasing sand production risk.

Production Rate Threshold

  • Every reservoir has a specific pressure threshold below which sand production is minimized.

Reservoir Fluid Viscosity

  • High fluid viscosity increases frictional drag forces on sand grains, potentially contributing to sand mobilization.

Poor Drilling, Completion, and Production Strategies

  • Improper well placement and deep perforations, high skin effects, inadequate knowledge of rock properties contribute to increased sand production risk.
  • Cyclic shock loading (repeated start-up/shut-down cycles) can cause rock fracturing and sand mobilization.
  • Incorrect drilling fluid choices can potentially destabilize the reservoir rock and increase sand production

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