Safety & Security in Window Film Industry

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Questions and Answers

What is the primary focus of the performance criteria developed by the GSA, DoS, and DoD for glazing systems?

  • Evaluating the effectiveness of air conditioning units
  • Assessing the mitigating effects of glass fragments (correct)
  • Ensuring aesthetic appeal of glazing systems
  • Improving the insulation properties of windows

Which test method evaluates glazing against airblast loads?

  • ASTM F2912
  • ASTM F1642 (correct)
  • ISO 16934
  • GSA TS01

What does ASTM F2912 contain?

  • Design specifications for window frames
  • Guidelines for installing window systems
  • Materials selection for glazing systems
  • Rating and hazard levels for glazing (correct)

What is the purpose of GSA TS01?

<p>To establish testing protocols for blast-resistant windows (B)</p> Signup and view all the answers

Which testing method does ISO 16934 specifically address?

<p>Shock-tube testing for explosion-pressure-resistant glazing (D)</p> Signup and view all the answers

What type of materials does ISO 16934 include in its classification requirements?

<p>Glass and various composite materials (C)</p> Signup and view all the answers

Which of the following best describes the consequence of glazing failure in a catastrophic scenario?

<p>Serious injury likely (C)</p> Signup and view all the answers

What aspect is specifically targeted by the performance criteria for glass fragment effects?

<p>Mitigation of health risks from shattered glass (D)</p> Signup and view all the answers

What was the primary purpose of using safety film on glass windows in buildings?

<p>To prevent glass from being blown out of the frame. (C)</p> Signup and view all the answers

Which organization established performance criteria for safety film used in government buildings?

<p>The General Services Agency (GSA) (C)</p> Signup and view all the answers

What variable was NOT controlled during the Open Frame Testing described?

<p>Type of safety film applied. (A)</p> Signup and view all the answers

What happened to the glass pane coated with safety film during testing?

<p>It remained intact or blew out as a large unit. (A)</p> Signup and view all the answers

How did the unprotected glass respond to the blast in the Open Frame Testing?

<p>It shattered into a large arc of jagged pieces. (B)</p> Signup and view all the answers

Why were the results of Open Frame Testing considered anecdotal?

<p>There was a lack of proper controls and standards. (B)</p> Signup and view all the answers

Prior to the development of safety film, what was a major cause of injuries from bomb blasts?

<p>Hazardous breaking of glass. (A)</p> Signup and view all the answers

What other type of protection has the GSA studied for glass in buildings apart from safety film?

<p>Laminated glass. (B)</p> Signup and view all the answers

What is the primary purpose of Shock Tube Testing?

<p>To study blast mitigation dynamics under simulated bomb blasts (D)</p> Signup and view all the answers

What occurs to untreated glazing systems during a Shock Tube Test?

<p>They explode and release shards of glass into the enclosure (D)</p> Signup and view all the answers

Which of the following statements about the limitations of Shock Tube Testing is true?

<p>It has an energetic positive impulse phase but lacks a gradual force decrease (D)</p> Signup and view all the answers

What is the main difference between Shock Tube Testing and Open-Air Arena Testing?

<p>Open-Air Arena Testing simulates both positive and negative pressure phases (B)</p> Signup and view all the answers

What material is typically used on the interior side of glass to enhance safety during testing?

<p>Safety film (A)</p> Signup and view all the answers

What evidence indicates significant injury risk from broken glass during Shock Tube Tests?

<p>The amount of glass shards embedded in the witness panel (C)</p> Signup and view all the answers

Why is Open-Air Arena Testing preferred over Shock Tube Testing?

<p>It can replicate the actual effects of bomb blasts more accurately (D)</p> Signup and view all the answers

What specific aspect does the ‘witness panel’ serve during Shock Tube Testing?

<p>To collect glass fragments as evidence of blast impact (D)</p> Signup and view all the answers

Flashcards

Shock Tube Testing

A test method simulating bomb blast impact on glazing systems using a shock tube to create a pressure wave.

Witness Panel

A panel behind the glazing system used to measure glass fragment embedding during a test.

Blast Mitigation Glazing System

A glazing system treated to resist damage during a blast, often by adding safety film.

Open-Air Arena Testing

A more accurate blast testing method using larger explosives to create a more complete blast event than shock tubes.

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Positive Pressure-Impulse Wave

A sudden surge of pressure in a single event, like a bomb blast.

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Glass Fragment Retention

The ability of a glazing system to prevent glass fragments from spreading uncontrollably during a blast.

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Shock Tube Testing Deficiency (Energy)

The positive-impulse phase in shock tube testing is often too powerful, and doesn't mirror the gradual decrease in force of a true blast.

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Shock Tube Testing Deficiency (Negative Phase)

Shock tube testing does not replicate the negative phase of a blast, which involves the backward force of the blast.

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Open Frame Testing

A blast testing method where two panes of glass are placed side by side in rigid frames, one with safety film. An explosive charge is detonated nearby to shatter the glass, demonstrating the film's effectiveness in holding the glass together.

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Anecdotal Testing

Testing with uncontrolled variables, often not conducted by independent laboratories, where results are not reliable or scientific.

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Standard Annealed Glass

Standard, common glass used for windows, not specifically designed for strength or safety.

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Tempered Glass

A stronger type of glass treated with heat, it breaks into small, less harmful pieces.

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Explosive Charge Size

The amount of explosive used in a blast test, directly impacting the force of the blast.

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Glass Fragmentation

How glass shatters and disperses during a blast, influenced by the type of glass and presence of safety film.

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Distance from Charge

The space between the explosive and the test subject (glass) affects the blast's impact.

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Independent Laboratories

Unbiased organizations that conduct research and testing, ensuring data quality and scientific accuracy.

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ASTM F1642

A standard test method using shock tubes or open arenas to evaluate the hazards of glazing against airblast loads. It evaluates how well glazing systems withstand blast pressures.

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ASTM F2912

This standard specifies the actual ratings and hazard levels for glazing systems after they are tested according to ASTM F1642. It defines how well the glazing holds up against the blast.

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GSA TS01

This standard is specifically for evaluating blast-resistant windows for government facilities. It covers not just the glass but also the frame and all other components that help mitigate the hazards of flying glass.

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ISO 16934

This international standard specifies shock tube test methods and classifications for explosion-resistant glazing. It includes different types of glazing materials like plastic, glass, and laminated glass.

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Open Arena Testing

A blast testing method that uses larger explosives to create a more realistic blast event than shock tube testing. It provides a more complete evaluation of how glazing behaves.

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Study Notes

Safety & Security Education Guide

  • Guide is part of an ongoing series by the IWFA for the window film industry
  • Guide focuses on safety and security film
  • Guide does not endorse specific products
  • User is responsible for ensuring compliance with local laws and standards during product selection and installation
  • IWFA disclaims any responsibility for specific results of using this Guide

Introduction

  • Glass is a useful, yet potentially risky product
  • Safety Film mitigates the harmful consequences of broken glass
  • Safety Film is optically clear and highly transparent
  • Safety Film is elastomeric (stretchy)
  • Safety Film is installed on the interior of existing glass using a pressure-sensitive adhesive

Safety Film - Historical Overview

  • First-generation safety film developed in the early 1970s for the British government to mitigate glass injuries from bombings
  • Increased European and US use due to events such as Hurricanes Hugo and Andrew, and the Loma Prieta earthquake

Glass and Glazing Systems

  • Float Glass Manufacturing Process

    • Most glass today is manufactured via a continuous process using molten tin
    • Raw materials melted and floated on a tin bath to form a ribbon of glass
    • Glass cooled in a precise, uniform manner using electric heat
    • Known as annealed float glass; the predominant base product for architectural and automotive applications
  • Types of Glass

    • Annealed Float Glass (common type)
    • Heat-Treated Glass (more resistant to breakage than annealed glass)
    • Tempered Glass (4x stronger than annealed, breaks into small pieces instead of sharp shards)
    • Chemically Strengthened Glass (similar strength to heat-treated glass)

Glass Breakage

  • Human Impact
    • Running into/falling on glass
    • Forced entry
    • Windstorms
    • Earthquakes
    • Explosions
    • Nickel-sulfide inclusions
    • Thermal stress
    • Tensile stress

Window Constructions

  • Types of Window Constructions
    • Monolithic Glass (Single pane)
    • Insulated Glass (multiple panes)
    • Laminated Glass (two layers of annealed or tempered glass bonded with PVB)
    • Ballistic Glass
    • Blast resistant glass

Safety Film Construction

  • Safety Film is typically clear polyester film
  • Laminated in multiple layers to absorb impact energy
  • Used in various thicknesses, ranging from 4 mils to 15 mils, and occasionally more
  • Commonly installed on the interior of windows to mitigate broken glass hazards

Safety Film Adhesives

  • Safety films use different adhesives to laminate the layers together than the adhesive used to attach the film to the glass
  • Adhesive strength measured by peel strength and shear strength according to ASTM standards

Shear Test

  • Ideally, safety film performance should be determined by a test that simulates the actual event
  • Tests should consider the dynamics of the film's interactions with the glass

Exterior Safety Film

  • While some exterior safety film exists, its longevity is often different from that of exterior solar films
  • Primary function is to simply stay on the glass

Solar Safety Film

  • Films combine the protection of safety film with the solar control features of a solar film
  • Films vary in light transmission and performance

Glass Breakage from Thermal Stress

  • Uneven temperature distribution across glass surface
  • Rapid heating or cooling causes stresses potentially resulting in breakage

General IWFA Testing Guidelines

  • Testing should be based on reputable, industry-standard methods
  • Product or advertising claims need to be substantiated by tests conducted on an actual product, using specified units

Earthquake Events

  • Building glass movement and associated impact in relation to building frames

Windstorm Events

  • Windstorm damage is due to wind pressure and projectiles
  • Gable roofs are more resistant than hip roofs

Government Agencies (US)

  • Agencies involved in safety standards and enforcement

Open Frame Testing

  • Simulates an explosive event without enclosures
  • Tests performance of film and glazing system when glass breaks

Shock Tube Testing

  • Simulates bomb blast positive pressure
  • Tests integrity of glazing system with and without safety film in an enclosed, designated test area

Blast Events

  • Accidental industrial blasts (less common) and acts of terrorism
  • Safety films used to protect personnel from flying glass in these events

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