Safety Chapter One Quiz
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Questions and Answers

What is a common consequence of leaving tools and scrap material unattended in the workshop?

  • Enhanced safety
  • Encouragement of teamwork
  • Sign of an unskilled worker (correct)
  • Improved productivity
  • Which of the following activities can cause serious accidents in the workplace?

  • Working quietly and efficiently
  • Asking questions about safety
  • Engaging in practical jokes (correct)
  • Following safety regulations
  • What is a critical safety regulation regarding smoking in the workplace?

  • Smoking is only prohibited during lunch breaks
  • Smoking is allowed in all areas
  • Only certain materials can be smoked near
  • Smoking can lead to explosive hazards (correct)
  • What should be done if electrical equipment appears to be in poor condition?

    <p>Ask a qualified electrician to repair it (A)</p> Signup and view all the answers

    Why is it important to never remove guards from machinery?

    <p>They are essential for worker safety (B)</p> Signup and view all the answers

    What should you do when lifting heavy weights?

    <p>Always use the provided lifting tackle (D)</p> Signup and view all the answers

    Why is electricity considered dangerous in the workplace?

    <p>It can cause fatal accidents without warning (A)</p> Signup and view all the answers

    What is a primary disadvantage of green sand molds?

    <p>Limitations on mechanical properties (A)</p> Signup and view all the answers

    What material is commonly used for making patterns in mold production?

    <p>White pine (D)</p> Signup and view all the answers

    What do pattern allowances compensate for during the casting process?

    <p>Metal shrinkage (B)</p> Signup and view all the answers

    In the context of mold making, what is the purpose of a flask?

    <p>To hold the mold sand in place (C)</p> Signup and view all the answers

    What is a characteristic of dry sand molds?

    <p>Utilizes organic binders (D)</p> Signup and view all the answers

    What are ferrous metals primarily characterized by?

    <p>They contain iron. (A)</p> Signup and view all the answers

    Which of the following is NOT a characteristic of non-metals?

    <p>They are good electrical conductors. (B)</p> Signup and view all the answers

    Which of the following materials is categorized under plastics?

    <p>Thermoplastics (B)</p> Signup and view all the answers

    What property do metals generally exhibit that non-metals do not?

    <p>Ability to alloy with other elements. (C)</p> Signup and view all the answers

    Which combination correctly describes the characteristic properties of metals?

    <p>Usually solid, good thermal conductors, ductile. (C)</p> Signup and view all the answers

    Which of the following materials is included in the natural non-metals category?

    <p>Diamonds (D)</p> Signup and view all the answers

    What distinguishes thermosetting plastics from thermoplastics?

    <p>Thermoplastics can be reshaped when heated. (B)</p> Signup and view all the answers

    Which metal is known for its excellent malleability and ductility?

    <p>Copper (B)</p> Signup and view all the answers

    Why are non-metals typically described as insulators?

    <p>They do not allow heat or electricity to pass through. (C)</p> Signup and view all the answers

    What is the primary use of lead based on its properties?

    <p>Electrical cable sheaths (B)</p> Signup and view all the answers

    Which metal has the highest conductivity for electrical and electronic engineering?

    <p>Silver (D)</p> Signup and view all the answers

    What is a common application for tin?

    <p>Coating mild steel (C)</p> Signup and view all the answers

    Which metal is known for its low tensile strength among the options?

    <p>Zinc (D)</p> Signup and view all the answers

    What is the role of zinc in the context provided?

    <p>Coating for sheet steel (D)</p> Signup and view all the answers

    What property characterizes silver in the listed context?

    <p>Highest electrical conductivity (A)</p> Signup and view all the answers

    Which metal is used as an alloying element in bronzes?

    <p>Tin (A)</p> Signup and view all the answers

    What is the tensile strength of lead as described?

    <p>Low (D)</p> Signup and view all the answers

    Which of the following metals is described as soft and ductile?

    <p>All of the above (D)</p> Signup and view all the answers

    What is a primary characteristic of lead that makes it useful for specific applications?

    <p>Corrosion resistance (C)</p> Signup and view all the answers

    What does sensitivity refer to in measuring devices?

    <p>The ability to detect small differences. (A)</p> Signup and view all the answers

    What is the significance of tolerance in manufacturing?

    <p>It allows for permissible variations in dimensions. (A)</p> Signup and view all the answers

    What affects the accuracy of measurements made with a rule?

    <p>The skill of the user and the quality of the rule. (B)</p> Signup and view all the answers

    How should a rule be handled to ensure accurate measurements?

    <p>By ensuring graduation lines are as close as possible to the faces measured. (D)</p> Signup and view all the answers

    What is parallax error?

    <p>An error caused by viewing an object from an angle rather than head-on. (D)</p> Signup and view all the answers

    What should not be done with a good quality rule?

    <p>Use it for scraping machine tables. (A)</p> Signup and view all the answers

    What is the typical thickness of a good measuring rule mentioned?

    <p>1mm and 0.5mm. (A)</p> Signup and view all the answers

    Why is it advisable to avoid rusting of the rule?

    <p>Rust can degrade the quality and usability of the rule. (D)</p> Signup and view all the answers

    What do inside and outside calipers typically help with?

    <p>Transferring distances to a rule and minimizing sighting errors. (D)</p> Signup and view all the answers

    What is one key feature of a good quality rule?

    <p>It has graduation marks varying between 0.12mm and 0.18mm wide. (D)</p> Signup and view all the answers

    Flashcards

    What are distracting behaviors in a workshop?

    Actions that can distract workers, such as pushing, shouting, or practical joking. These behaviors can lead to serious accidents and create a negative work environment.

    Why are workshop regulations important?

    Always follow workplace regulations, even if they seem unnecessary. Rules are designed to protect workers and ensure safety.

    Why should guards always be in place?

    Never remove safety guards from machinery. Guards are critical for preventing injuries during operation.

    How should heavy lifting be done?

    Always use appropriate lifting equipment for heavy objects. Never lift beyond your capabilities.

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    Why is electrical safety important?

    Electricity is invisible and powerful, and can be fatal if mishandled. Always treat electrical equipment with caution.

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    What are the risks associated with compressed air?

    Compressed air can be helpful for tools and cleaning, but it can also be dangerous if misused. Never use compressed air for pranks.

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    Why is workplace cleanliness important?

    Tools and scraps should be stored properly after use to prevent accidents and maintain a clean workspace.

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    Engineering Materials

    Materials used in engineering applications, categorized into metals and non-metals.

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    Ferrous Metals

    Metals that contain iron, such as steel and cast iron.

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    Non-ferrous Metals and Alloys

    Metals or combinations of metals that do not contain iron, including copper, aluminum, and alloys like brass.

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    Non-metals

    Substances that are typically hard, brittle, and poor conductors of heat and electricity.

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    Malleable

    Metals that can be hammered or rolled into different shapes without breaking.

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    Ductile

    Metals that can be stretched into wires without breaking.

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    Alloys

    Mixtures of two or more metals, often with improved properties.

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    Good Conductors

    Materials that conduct heat and electricity easily.

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    Insulators

    Materials that resist the flow of heat and electricity.

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    Electrical Conductor

    A metal that allows the easy flow of electricity through it.

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    Lead

    A soft, ductile metal with high corrosion resistance. Used in electrical cable sheaths, solder alloys, and accumulator plates.

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    Silver

    The most conductive metal, known for its softness and low tensile strength. Widely used in electrical and electronic engineering.

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    Tin

    A metal that resists corrosion and is used to coat steel for protection. Also found in soft solders and bronzes.

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    Zinc

    A soft, ductile metal that is corrosion resistant. Used in galvanized iron and die-casting alloys.

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    Heat Exchanger

    A device that transfers heat from one medium to another.

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    Bronze

    An alloy primarily composed of copper and tin, known for its strength and corrosion resistance.

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    Brass

    An alloy primarily composed of copper and zinc, known for its malleability and durability.

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    Tensile Strength

    The ability of a material to resist being pulled apart.

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    Sensitivity

    The smallest difference a measuring instrument can detect.

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    Readability

    The ability of a measuring device to display the measured values.

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    Precision

    The closeness of repeated measurements to each other.

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    Accuracy

    The closeness of a measurement to the true value.

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    Tolerance

    The allowable variation in a dimension or component.

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    Nominal Size

    The intended size of an object, before considering tolerance.

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    Total Tolerance

    The difference between the maximum and minimum allowable values within the tolerance.

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    Calipers

    A measuring tool used for accurately transferring distances.

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    Parallax

    The error that occurs when a measurement is taken from an angle, instead of directly from the measurement point.

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    What is green sand mold?

    A type of sand mold that uses clay as a binder, offering versatility in creating complex part geometry, but has limitations in dimensional accuracy, surface finish, and porosity.

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    What is dry sand mold?

    A sand mold utilizing organic binders instead of clay. It requires a backing material for support.

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    What is a skin-dried mold?

    A sand mold where the surface is hardened to a specific depth using heat, and special bonding materials are added for strength.

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    What is a flask in casting?

    A two-part container (cope and drag) used to hold and mold sand around a pattern.

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    What is a pattern in casting?

    A model used to create the mold cavity, meticulously crafted to account for metal shrinkage and other necessary adjustments during the casting process.

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    Study Notes

    Chapter One: Safety

    • Accidents are caused, not happen.
    • Accidents can and must be prevented.
    • Accidents cost significant lost man-hours and human suffering.
    • The individual is usually the cause and casualty of accidents.
    • Young workers are more prone to accidents due to inexperience.

    1.2.1 Protective Clothing

    • Overalls: Close-fitting, buttoned sleeves at the wrist, to avoid clothing getting caught in machinery.
    • Shoes: Suitable shoes that can withstand the work environment to prevent injuries like puncture wounds or crushed toes.
    • Goggles: Essential when grinding, chipping, or machining materials like brass, to protect the eyes.
    • Gloves: Must be worn when handling raw materials like sheets, bars, castings to protect against injury by sharp edges.

    1.2.2 Long Hair

    • Long hair caught in machinery can lead to serious scalp injuries.
    • Drilling, turning, and rotating machines are especially dangerous, with regard to hair.

    1.2.3 Untidiness

    • Obstructing gangways is dangerous and should be avoided.
    • Spilled oil and water must be cleaned immediately.
    • Tools and scrap material must not be left around.

    1.2.4 Behaviors

    • Distracting behaviors like pushing, shouting, or practical jokes can cause serious accidents.
    • Good workshop etiquette is important.

    1.2.5 Regulations

    • Be aware of and obey safety regulations created by experienced workers.
    • Don't ignore safety rules, and understand their purpose.
    • Never tamper with electrical equipment without checking the condition with a qualified electrician.

    1.2.6 Guards

    • Use machinery only with the guards in place and functional.
    • Removing guards is irresponsible and can lead to accidents.

    1.2.7 Lifting

    • Always use lifting tackles for heavy weights.
    • Don't stand under the load when using lifting tackle.

    1.2.8 Use & Maintenance of Hand Tools

    • Use appropriate, correctly wired plugs for portable equipment, to prevent overheating and risk of fire.
    • Secure all electrical connections.
    • Use correct rating fuses (or electrical devices) to prevent faults such as shock or fire.
    • Avoid makeshift fuses.
    • Ensure good earthing of all external metal parts to ground incase of fault.
    • Don't use damaged or worn electrical cables.

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    Safety in Engineering PDF

    Description

    Test your knowledge on the key concepts of safety from Chapter One. This quiz covers causes of accidents, the importance of protective clothing, and the dangers associated with untidiness. Ensure you understand the preventive measures necessary to maintain a safe working environment.

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