00-25-172 Chapter  4
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Questions and Answers

Match the following operational requirements with their descriptions:

Shut down support equipment = All equipment not required must be powered off before servicing begins. Apply parking brakes = Brakes must be engaged when support equipment is positioned. Stay clear of fuel servicing safety zone = Powered equipment must be parked 10 feet from non-serviced aircraft. Avoid refueling while operating = Support equipment cannot be refueled when exhaust manifold is hot.

Match the following considerations for operating powered support equipment with their explanations:

Wind direction = Affects safety during fuel servicing operations. Ramp slope = Can impact the positioning of support equipment. Mechanical strain = Must be monitored to avoid damaging cables or ducts. Exhaust outlet direction = Should not be pointed at the aircraft during operation.

Match the following support equipment actions with their conditions:

Parking support equipment = Must not be under serviced aircraft unless approved. Using chocks = Required for wheeled equipment without working brakes. Operation supervision = Transfer of fuel must be conducted under trained personnel. Driving fuel servicing vehicles = Requires a spotter if closer than 25 feet to aircraft.

Match the following situations with their required actions:

<p>Exhaust manifold is hot = Operators must avoid direct contact. Fuel vapors present = Equipment should not be started. Continuous generator operation = Transfer fuel is permissible under supervision. Equipment needs refueling = Must ensure equipment is off and cool.</p> Signup and view all the answers

Match the following safety protocols with their descriptions:

<p>Placement of powered equipment = Must be outside the fuel servicing safety zone. Requirement during CSOs/ICTs = Equipment may pass under fuel vent outlets, but not stop. Ignition of powered support equipment = Should only be performed with no fuel vapors present. Maintaining a minimum distance = Spotters are essential if vehicles are within 25 feet of aircraft.</p> Signup and view all the answers

Match the following safety measures with their corresponding risks:

<p>Chocks used for support equipment = Prevents accidental movement. Supervision of fuel transfer = Reduces risks of unsafe operations. Avoiding temperature extremes = Prevents serious burns when handling equipment. Proper parking distance = Mitigates hazards during fuel servicing.</p> Signup and view all the answers

Match the following operating practices with their requirements:

<p>During operation of powered support equipment = An operator must remain nearby. When servicing fuel tanks = No operation of support equipment near fuel vent outlets. If ramp is sloped = Chocks should be utilized for support equipment. Ongoing servicing = Equipment must remain free of accumulated fuel vapors.</p> Signup and view all the answers

Match the following equipment policies with their explanations:

<p>Shutting down non-required equipment = Ensures safety by reducing risks during servicing. Minimum distance for servicing vehicles = Maintains safe operations around aircraft. Refueling support equipment = Must not occur with equipment running. Use of a spotter = Essential for maneuvering vehicles close to aircraft.</p> Signup and view all the answers

Match the aircraft with its corresponding fuel service vehicle clearance requirements:

<p>AN-124 = 10 feet clearance, exception to 4 feet B-52 = 4 feet clearance under specific conditions C-5 = 10 feet clearance from aircraft Boeing 747 = Can be positioned under wing for fueling</p> Signup and view all the answers

Match the fuel servicing vehicle types with their specific positioning rules:

<p>R-11 Vehicles = Exempt from 5 feet clearance inside shelters R-12 Vehicles = May park closer than 10 feet at designated locations Hydrant servicing Vehicles = Allowed under the wing for fueling operations Fuel servicing vehicles = Must maintain clear path for evacuation</p> Signup and view all the answers

Match the vehicle type with its corresponding specifications:

<p>Single axle vehicles = 14 inches long, 3-1/2 inches high, 5-1/2 inch base Tandem axle vehicles = 20 inches long, 5-1/2 inches high, 7-1/2 inch base Fuel servicing vehicles = Chocked when driver's seat is vacated ARFF vehicles = Located in designated standby position</p> Signup and view all the answers

Match the refueling operation note with its associated safety procedure:

<p>Do not park near ARFF vehicles = Maintaining a clear path for rapid evacuation Bond nozzle to aircraft = Static spark prevention during refueling Turn off ignition switch = After vehicle is parked and brakes set Verify strainer quick disconnect = Prevent injury and ensure locking device engagement</p> Signup and view all the answers

Match the type of wheels chock with their specific description:

<p>Wood chocks = Made of finished, planed, kiln-dried wood Plastic chocks = Lightweight and impact absorbing MIL-PRF-32058 chocks = Mandatory purchases through NIB Composite chocks = Resistant to aircraft fuels and oils</p> Signup and view all the answers

Match the type of refueling nozzle with its application:

<p>D-1 nozzle = Acceptable for most SPR operations D-2 nozzle = Only for underwing fuel servicing D-3 nozzle = Can be used on any SPR on any aircraft 45-degree D-1 nozzle = Preferred for fuselage servicing</p> Signup and view all the answers

Match the aircraft safety rule with its corresponding detail:

<p>Maintain 25 feet distance while driving = Avoid collisions due to brake failure Approach aircraft parallel to wings = Vehicle operator's side adjacent to aircraft Stop servicing equipment at 25 feet = Move cautiously upon signal from personnel Do not operate servicing vehicles during spills = Prevent ignition and accidents</p> Signup and view all the answers

Match the fuel servicing guideline with its requirement:

<p>Fire protection equipment = Must be in place during aircraft refueling Occupants in the safety zone = Non-essential personnel must leave Equipment operational checklists = Mandatory during fuel servicing operations Crew ladders installed = Can remain if not interference-causing</p> Signup and view all the answers

Match the aircraft with the specific cargo door operation rules:

<p>C-130 = Must maintain clearance when cargo door is open C-17 = Clearances must be observed during ramp operations E-4B = Subject to minimum 10 feet clearance during servicing U-2R = May come within 4 feet but not less than minimum distance</p> Signup and view all the answers

Match the usage of fuel servicing vehicles with their corresponding requirements:

<p>Driving vehicles toward aircraft = Keep at least 25 feet distance Parking closer than 10 feet = Only for B-52 at specific hydrant outlets Use of spotter when backing = To prevent collisions with aircraft Chocks placement during servicing = Prevents vehicle movement due to brake failure</p> Signup and view all the answers

Match the nozzle characteristic with its specific note:

<p>Automatic air brake interlocks = Do not require chocks while parked Defective nozzle = Must be removed if removable with crank handle in open position Mission essential determination = Must be documented by the fuels controller Sufficient length power cables = Permit parking outside the Fuel Servicing Safety Zone</p> Signup and view all the answers

Match the aircraft refueling hazard with its precaution:

<p>Explosive vapor-air mixture = Special care to avoid ignition sources Static spark at fill opening = Bond nozzle before removing fill cap Fuel vapors during servicing = Forced out of the vents by incoming fuel Health hazards = Failure to comply could result in serious consequences</p> Signup and view all the answers

Match the fuel chock sizes with their respective stock numbers:

<p>1730-00-294-3694 = 6x8x20 inches wood chock 1730-00-294-3695 = 4x6x14 inches wood chock 1730-01-516-4899 = 14 inches wide plastic chock 1730-01-516-4900 = 20 inches wide plastic chock</p> Signup and view all the answers

Match the fuel servicing procedure with its corresponding aircraft operation:

<p>Over the wing servicing = Bond nozzle before tank cap replacement Single point servicing = Fuel servicing supervisor to ensure proper connection Monitoring fuel servicing = C-5 operator with installation commander approval Testing strainer quick disconnect = Responsible team member checks for engagement</p> Signup and view all the answers

Match the type of fuel service operation with specific positioning conditions:

<p>Nose-in servicing = Lookout for 5 feet distance minimum Double-stuff operations = Maintain minimum clearance rules Fuel servicing during emergencies = Clear paths for vehicle evacuation Low aircraft flaps operation = Ensure full upright position before servicing</p> Signup and view all the answers

Match the reasons for maintaining clearances with their consequences:

<p>adhere to safety protocols = Prevent injury to personnel Avoid collision = Ensure equipment function Maintain stability of aircraft = Prevent operational hazards Ensure quick evacuation = Safeguard emergency protocols</p> Signup and view all the answers

Match the component with its specific requirement:

<p>Fuel servicing vehicles = Do not need to be grounded Workstands and ladders = Must be kept clear of the aircraft Fuel transfer operation = Complete connections for auxiliary equipment first Electrical power cables = Use sufficient length for proper parking</p> Signup and view all the answers

Match the precaution with the potential consequence:

<p>Failure to properly bond = Can cause static sparks during refueling Improper utilization of nozzles = Caused equipment damage and fuel spills Personnel not servicing aircraft = Must leave safety zone to prevent hazards Inappropriate equipment installation = May cause damage if strut deflates</p> Signup and view all the answers

Match the aircraft with their related servicing instructions:

<p>C-130 = Maintain minimum of 5 feet clearance C-135 = Observe clearance for servicing vehicles B-1 = Follow special clearance guidelines VC-25 = Servicing vehicles must not exceed 4 feet clearance</p> Signup and view all the answers

Match the general safety rules with their relevant descriptions:

<p>Approach conditions = Parallel vehicle orientation required Operating near aircraft = Stop at least 25 feet away Signal clarity for servicing = Move with caution based on personnel Equipment condition = No electrical malfunctions allowed</p> Signup and view all the answers

Match the refueling vehicle operation with its instruction:

<p>Chock wheels = When vacating the driver's seat Turn off vehicle ignition = Before wheels are chocked Position vehicles = Avoid facing the aircraft Use checklists = To ensure safe vehicle and equipment operation</p> Signup and view all the answers

Match the aircraft model with its nozzle type:

<p>C-135 = Can use D-1 or D-2 nozzle F-15 = Use of angled SPRs for refueling C-5 = Refueling equipment operator performs monitoring General aircraft = D-3 nozzle can be used on any SPR</p> Signup and view all the answers

Match the aircraft maintenance conditions with the outcomes:

<p>Flaps down = Interfere with refueling equipment Clear paths for vehicles = Facilitate emergency evacuations Chocks usage = Prevent unexpected vehicle movement Distance adherence = Avoid vehicle-initiated accidents</p> Signup and view all the answers

Match the fuel servicing vehicle types with their limitations:

<p>R-12 Vehicles = Can park closer than 10 feet at P1, P2 R-11 Vehicles = Exempt from 5 feet rule inside shelters Hydrant servicing Vehicles = Positioned under the wing for service Standard fuel servicing vehicles = Must maintain 10 feet at all times</p> Signup and view all the answers

Match the aircraft fuel servicing team duty with its description:

<p>Team member responsibility = Testing strainer quick disconnect Fuel servicing supervisor's duty = Ensure nozzle connection to aircraft Refuel operator's role = Monitor during fuel servicing approval Operator preparation = Assist in the fuel servicing operation</p> Signup and view all the answers

Match the following actions with their corresponding procedures during fuel servicing operations:

<p>Hold the deadman control = Normal day-to-day fuel servicing Close and disconnect the SPR nozzle = When aircraft fuel servicing is complete Assist in reeling and stowing the hose = After disconnecting the SPR nozzle Disconnect and remove bonding cables = Fuels equipment operator's responsibility</p> Signup and view all the answers

Match the termination of operations with its safety requirement:

<p>Completion of fuel transfer = Disconnect auxiliary equipment Post-refuel checks = Verify all connections secured Before ignition switch off = Chock wheels and set brakes In case of emergency = Maintain clear path for evacuation</p> Signup and view all the answers

Match the specific vehicles with their permissible conditions:

<p>Boeing 747 = Position as needed for fuel hose access B-52 = Movement allowances with restrictions C-17 = Observe minimum clearance during servicing A-10 = Clearances can be reduced for servicing operations</p> Signup and view all the answers

Match the following equipment with their designated usage:

<p>Hammonds Model HT-800-1L = Adding Fuel System Icing Inhibitors Kamlock connectors = Securing connections during refueling High lift truck = Refueling with nozzles securely connected Grounding/Bonding clamps = Preventing dragging across the ramp</p> Signup and view all the answers

Match the aircraft refueling process step with its action:

<p>Bonding before fill cap removal = Prevent static discharge Verify connections both ends = Before starting fuel transfer Ensure proper nozzle type = Reduces risk of aircraft damage Monitor during operation = Operator's continuous responsibility</p> Signup and view all the answers

Match the following downfalls with the corresponding consequences of non-compliance:

<p>Defeating the deadman control = Damage to equipment or loss of mission effectiveness Using adhesive tape on Kamlock connectors = Dissolving adhesives might leak fuel Refueling with fuel temperatures over 130 °F = Possible damage to fuel servicing equipment Failing to stow hoses correctly = Potential operational inefficiencies</p> Signup and view all the answers

Match the requirement with its function during aircraft refueling:

<p>Strainer quick disconnect testing = Ensures secure nozzle connection Vehicle positioning = Facilitates rapid emergency access Fire protection planning = Minimizes fire hazards during servicing Safety zone clearance = Protects non-essential personnel</p> Signup and view all the answers

Match each type of nozzle with its features:

<p>CARTER D-1 (NSN: 4930-00-544-3713) = No swivel feature CARTER D-1 (NSN: 4930-01-385-8946) = Has a 45-degree throat THIEM/WHITAKER D-2 (NSN: 4930-01-032-0236) = No swivel feature CARTER D-3 (NSN: 4930-01-544-1945) = Has a straight throat</p> Signup and view all the answers

Match the following conduct with their respective precautions:

<p>Shield personnel from fuel spills = Exercise caution when refueling aircraft Hold remote control during hydrant refueling = Fuels operator's responsibility Secure connectors with wire ties = Ensuring safety against leaks Close valves post-refueling = Servicing crewmember's responsibility</p> Signup and view all the answers

Match the following NSNs with their manufacturers and types:

<p>4930-00-310-4858 = CARTER D-1 4930-01-484-5919 = CARTER D-1 4930-01-040-7618 = THIEM/WHITAKER Bottom Loading 4820-01-013-4272 = AEROQUIP VAC BRK</p> Signup and view all the answers

Match the following fuel servicing guidelines with their corresponding actions:

<p>Disconnect and stow hydrant hose = Post aircraft fuel servicing Carry grounding clamps to reels = Prevent dragging on the ramp Monitor control panel meters = During fueling operations Use plastic ties for connectors = In accordance with safety regulations</p> Signup and view all the answers

Match the following types of fuel operations with their operational conditions:

<p>Hot refueling = Concurrent servicing for aircraft Bottom loading = Used for carriage of liquids Dry break = Prevention of spillage during disconnection Vacuum break = Allowing air to enter to maintain pressure</p> Signup and view all the answers

Match the components with their usage in fuel servicing:

<p>Single Point Refueling (SPR) monitor = Controls from the ground after nozzle connection Temperature gauges = Monitoring of fuel levels during refueling Vent outlets = Potential hazards during fuel servicing Fuel additives = Used to enhance fuel performance</p> Signup and view all the answers

Match the following aircraft procedures with their safety guidelines:

<p>Avoid areas near fuel vent outlets = Prevention of fuel spray hazards Close the deadman control valve = Post-operation safety measure Monitor fuel temperature = High temperature fuel management Hold remote control lanyard = During hydrant system refueling</p> Signup and view all the answers

Match the following conditions during refueling with their recommended practices:

<p>Fuel temperatures exceeding 100 °F = Use caution when refueling Secure connectors with wire ties = Prevent leaks during operations Grounding cables dragging on ramp = Carry to prevent accidents Defueling near personnel = Exercise extreme caution</p> Signup and view all the answers

Match the following terms with their definitions:

<p>Hot Refueling = Refueling while the aircraft is operational CSO = Supporting Combat Sortie Generation Dry Break Coupler = A type of coupler that prevents spillage during disconnection Hydrant Refueling = Refueling using a pipeline system</p> Signup and view all the answers

Match the following part numbers with their corresponding features:

<p>342GF = Concurrent servicing capabilities 344GF = Hot refueling approved D-3 = Ball Valve C-GE-65F = Dry Break feature</p> Signup and view all the answers

Match the following asterisk notes with their explanations:

<p>Note 1 = Restriction on hot refueling for specific nozzles Note 4 = Used on bottom loading fillstands Note 6 = Indicates type of fitting for nozzles Note 11 = Cold refueling until further testing</p> Signup and view all the answers

Match the following fuel tank trucks with their details:

<p>Kovatch R-11 = First and second generation models require wet/dry monitoring Carter PN 6902 = Restricted from hot refueling Gammon Skyhawk GTP-9363-1 = No assigned status R-11 Tank Truck = Used for multiple source refueling</p> Signup and view all the answers

Match the following equipment with their primary functions:

<p>Swivel Feature = Allows for flexible positioning during refueling Automatic Shutoff Feature = Prevents overfilling during refueling Back Flow Indicator = Detects reverse fuel flow Defuel Override Control Valve = Controls the defueling process safety</p> Signup and view all the answers

Match the following terms with the associated risks:

<p>Multiple Source Refueling = Increased complexity and potential danger Cold Refueling = Limited operational testing Long Term Health Hazards = Injury due to improper procedures Intercom Contact = Maintains communication during servicing</p> Signup and view all the answers

Match the following part designations with their descriptions:

<p>C-BV-65/3F = CLA-VAL Dry Break Coupler C-GE-65F = CLA-VAL Dry Break with special fitting D-3 64349N = JC CARTER nozzle specification 341GF = Not assigned CLA-VAL part</p> Signup and view all the answers

Match the following nozzle types with their features:

<p>Open Port Nozzles = Used for various refueling applications Straight Throat Nozzles = Standard nozzle design for fuel dispensing Swivel Nozzles = Allow flexible directional flow Dry Break Nozzles = Prevent spillage during disconnection</p> Signup and view all the answers

Match the following manufacturer parts with their capabilities:

<p>CLA-VAL 342GF = Concurrent servicing Gammon products = No assigned status OPW Nozzles = Open port capabilities JC CARTER D-3 = Interchangeable parts</p> Signup and view all the answers

Match the specifications with their respective guidelines:

<p>Part Number 210089 = Retrofit for hot refueling 3-inch female coupler half = Requires higher flow mesh screen Intercom contact = Required during refueling operations Technical Order guidelines = Instructions for fuel servicing</p> Signup and view all the answers

Match the following nozzle configurations with their types:

<p>E349GF = CLA-VAL Ball Valve 347GF = CLA-VAL Nozzle Carter nozzles = Interchangeable version Various OPW nozzles = Standard refueling nozzles</p> Signup and view all the answers

Match the following hazards with their causes:

<p>Failure to monitor refueling flow meters = Potential for backflow incidents Not removing screens during high flow = Damage to equipment Improper positioning of isolation valves = Risk of equipment damage Failure to close protective covers = Increased risk of spills</p> Signup and view all the answers

Match the following aircraft with the refueling types allowed:

<p>C-5 = No simultaneous refueling on same wing KC-135 = Eligible for multiple source refueling B-47 = Not specified for multiple refueling E-4B = Simultaneous truck and hydrant refueling</p> Signup and view all the answers

Match the following descriptions with their associated components:

<p>Vacuum Break = Prevents vapor lock in fuel lines Strainers with 40 mesh = Allows high defueling rates 4-inch female coupler half = Requires a 100 mesh screen Control Valve = Essential for safe defueling operations</p> Signup and view all the answers

Match the following safety features with their functions:

<p>Dead-man switch = Stops operation during emergencies Flow meters = Ensure correct fuel dispensing Red indicator light = Shows the wet condition of a refueling truck Automatic shutoff = Prevents overfilling during refueling</p> Signup and view all the answers

Match the following protocols with their requirements:

<p>Multiple Refueling Source Restrictions = Not applicable to medical evacuation aircraft CSO guidelines = Controls refueling operations during combat Refueling Operation Monitoring = Necessary for all safety checks Technical Orders = Contain specific refueling instructions</p> Signup and view all the answers

Match the following facility requirements with their descriptions:

<p>Automated fire suppression system = Required if the facility does not have an ignitable liquid drainage floor Electrical provisions for hazardous locations = Designed for Class I, Division 1 or Division 2 locations Visual monitoring of fuel vent outlets = Must be continuous during fuel servicing Drainage system capability = Must handle and remove a spill of at least 300 gallons</p> Signup and view all the answers

Match the following electrical equipment policies with their requirements:

<p>Electrical convenience outlets = Cannot be used during fuel servicing operations Ceiling lights = May remain on during fuel servicing Nonessential electrical systems = Must be off during fuel servicing Support equipment power = Must only be powered if essential for servicing</p> Signup and view all the answers

Match the following oxygen servicing protocols with their specific requirements:

<p>Oxygen contact with petroleum products = Prohibited due to fire/explosion risk LOX carts vent valve = Should be open when parked and closed during transport Grounding/bonding clamps = Must not drag across the ramp Gaseous oxygen storage = Does not need grounding when parked or stored</p> Signup and view all the answers

Match the following fuel servicing actions with their conditions:

<p>Deadman control unit = Required for fuel source inside the facility Monitoring during servicing = Must be done for aircraft fuel vent outlets SSEA for low flash fuels = Required for servicing fuels like JP-4 and AVGAS Munitions-loaded aircraft restrictions = No additional restrictions apply</p> Signup and view all the answers

Match the following aircraft fueling facilities with their dates of approval:

<p>B-2 Maintenance Docks = July 1988 Hangar 17 = May 1996 Big Top Shelters at Fargo AFB = April 2002 Functional Test Facility at Robins AFB = June 2016</p> Signup and view all the answers

Match the following conditions for aircraft servicing areas with their requirements:

<p>Nonessential personnel = Must be removed from the facility Other aircraft presence = Not allowed in the facility during fuel servicing Support equipment power = Must only be on if essential for the operation Visual monitoring = Required during fuel servicing operations</p> Signup and view all the answers

Match the following specific hangar facilities with their locations:

<p>Elmendorf AFB = Alaska Eielson AFB = Alaska Davis Monthan AFB = Arizona Travis AFB = California</p> Signup and view all the answers

Match the following requirements for fuel servicing with the appropriate descriptions:

<p>Squeeze test for LOX = Must comply to avoid safety hazards Fuel spill handling = Facility must manage spills of at least 300 gallons Ignitable liquid drainage = Must follow DoD UFC 4-211-01 guidelines Continuous monitoring = Essential for safety during refueling operations</p> Signup and view all the answers

Match the following classifications with their definitions:

<p>Class I, Division 1 = Requires electrical provisions for the highest risk Class I, Division 2 = Locations where hazardous substances are handled Zone 1 = Areas with potential for ignition Zone 2 = Areas where flammable atmospheres are unlikely</p> Signup and view all the answers

Match the following requirements for fueling equipment with their corresponding protocols:

<p>Fill hoses = Must not contact petroleum products Oxygen transfer = Avoid transferring in fuels carts on the flight line Energy source ignition = Requires strict controls around flammable materials Pressure testing equipment = Critical for safety and compliance</p> Signup and view all the answers

Match the following procedures with their descriptions:

<p>Drain all water from aircraft sumps = Prior to defueling operations Verify high level shutoff operational = During defueling with certain fuel servicing vehicles Train qualified personnel = To perform visual analysis of fuel samples Use APU/GTC for power = For specific aircraft during refueling and defueling</p> Signup and view all the answers

Match the aircraft with their specific APU/GTC procedures:

<p>B-1B = Use left APU only during refueling F-35A/B/C = Authorized for APU operations during servicing C-130 = Connected to APU during fuel servicing VC-25A = Can employ APU for refueling operations</p> Signup and view all the answers

Match the refueling types with their conditions:

<p>Single point refueling = To be conducted under controlled circumstances Multiple source refueling = Authorized when trucks prevent backflow Defueling = Movement of fuel to external approved systems Jet fuel recovery = To be sampled if contamination is suspected</p> Signup and view all the answers

Match the fuel handling practices with their precautions:

<p>Bonding equipment = Required during defueling operations Excluding free-fall drainage = To avoid equipment damage Sampling prior to defueling = Necessary if contamination is suspected Shutting down vehicle hoses = To prevent pressurization during defueling</p> Signup and view all the answers

Match the defueling terminology with their definitions:

<p>Defueling rate = Maximum flow of 300 GPM Fuel contamination = Indicates the need for sampling Residual fuel = Leftover amounts in fuel system components Hazard conditions = Require ARFF vehicle presence</p> Signup and view all the answers

Match the defueling vehicles to their specifications:

<p>R-11 = Must maintain a rate below 300 GPM Oshkosh R-11 = Heavily utilized for defueling operations Kovatch R-9 = Requires observation during flow operations Condiesel R-9 = Allowed to operate under specific conditions</p> Signup and view all the answers

Match the safety procedures with their requirements:

<p>Maintain 50 feet distance = For electrical power cables usage Use of Halon fire extinguisher = During APU operations without integral fire system Proper bonding of containers = During draining operations from aircraft Regular training of personnel = To ensure safety during fuel operations</p> Signup and view all the answers

Match the aircraft with their authorized fuel servicing specifications:

<p>C-17 = Can undergo multiple source defueling L-1011 = Permitted for specific APU utilization E-4B/B-747 = Uses APU during fuel servicing DC-8 = Engages APU during specific refueling processes</p> Signup and view all the answers

Match the fuel types with their handling processes:

<p>Jet A = Commonly used in commercial aircraft JP-8 = Military aviation fuel Avgas = Used primarily in piston-engine aircraft Jet B = Cold weather operations recommended</p> Signup and view all the answers

Match the refueling condition with its impact:

<p>Overfilling precautions = Prevented by maintaining proper flow rate Reduced mission effectiveness = Julienned by equipment damage during operations Health hazard notifications = Indicates potential contamination risks Emergency protocol adherence = Mandatory in case of aircraft damage</p> Signup and view all the answers

Match the equipment to the refueling procedures:

<p>Single point nozzle = Used for fuel delivery Fuel servicing vehicles = Capable of moving fuel for defueling High level shutoff system = Monitors fuel levels during servicing Fuel sample containers = Used for collecting potentially contaminated fuel</p> Signup and view all the answers

Match the following fuel servicing conditions with the required actions:

<p>Shelter doors closed during cold refuel = All aircraft engines must be turned off Electrical systems during fuel servicing = Essential systems must remain on, nonessential must be off Backing fuel servicing vehicles into shelters = Chock must be placed to prevent brake failure Crew members in closed shelters = Limited to four per duty day with a safety protocol</p> Signup and view all the answers

Match the types of HAS/PAS with their requirements:

<p>First generation HAS/PAS = All electrical power should be turned off Second generation HAS/PAS = Wall lights may remain on if risks are accepted Modified first generation HAS/PAS = Must de-energize all reasonable electrical power Third generation HAS/PAS = Electric circuits' positions must not change during servicing</p> Signup and view all the answers

Match the following electrical requirements with their applicable standards:

<p>DoD Unified Facility Criteria 4-211-01 = Electrical requirements for hardened shelters NFPA 70 Class I Division 2 = Applicable for CONUS locations UK Zone 2 standards = Applicable for OCONUS locations Directive 94/9/EC - ATEX95 = EU regulations for electrical compliance</p> Signup and view all the answers

Match the fueling operations with their specific requirements:

<p>Aircraft refueled in enclosed shelters = Doors must remain open during refueling Fuel servicing vehicles positioning = Must be 3 feet from shelter walls unless exempted Crew safety during refueling = One hour minimum low/no fuel vapor exposure required Immediate removal of refueling equipment = Preparedness for rapid evacuation must be ensured</p> Signup and view all the answers

Match the following actions with their relevant contexts:

<p>Fueling supervisor preparation = Must be ready for immediate evacuation Conducting in-shelter refueling = Doors must remain open during servicing Activation of electrical systems = Required before refuel/defuel operations Using electrical convenience outlets = Not permitted during fuel servicing operations</p> Signup and view all the answers

Match the statements regarding fuel servicing vehicles to their restrictions:

<p>Positioning inside/outside shelters = Can be backed into shelter only with precautions Hush house fuel servicing = Completion of fuel service before engine tests required Use of spotters = Mandatory when backing vehicles into hush houses Vehicle parallel to aircraft fuselage = Optimized positioning according to fuel receptacle location</p> Signup and view all the answers

Match the following fuel servicing requirements with their scenarios:

<p>First generation shelter compliance = All electrical circuits must be de-energized Second generation shelter compliance = Non-hazardous area electrical systems can remain energized Maintenance of electrical switches = No changes during fuel servicing operations Fuel servicing vehicle clearance = Must not be closer than 3 feet from the shelter</p> Signup and view all the answers

Match the conditions of HAS/PAS with required operational positions:

<p>Aircraft positioned nose-in = Requires electrical and safety compliance Double-stuff conditions = Increase risk level to first generation criteria Aircraft centerline placement = Requires appropriate electrical power conditions Cold refuel procedures = Engines should not be running</p> Signup and view all the answers

Match types of operational standards with their definitions:

<p>Contingency situation = HAS/PAS doors can be closed only if all criteria are met Safety protocols during refueling = Includes keeping doors open and limiting crew members Fuel servicing vehicle operation = Exemption from restrictions in certain conditions Aircraft fuel vent requirements = Must be considered for proximity to electrical systems</p> Signup and view all the answers

Match the following fuel servicing protocols with their implications:

<p>Fully serviced aircraft in hush house = Testing can only continue if refueling is needed Placement of powered vehicles in hush house = Must be shut down during fuel servicing Safety measures during hush house servicing = High vigilance is required for operations Chock placement during backing = Necessary to prevent accidents in shelters</p> Signup and view all the answers

Match the crew operational requirements with their safety measures:

<p>Crew members during ICTs = May remain in shelters only when protocols are followed Limitations on chemical exposure = Specific time frame required between refuelings Rapid emergency response = Fueling supervisor must be prepared for immediate action Managing vehicle clearance = Must adhere to distances during servicing operations</p> Signup and view all the answers

Match the following tire servicing requirements with their specifications:

<p>Impact resistant safety goggles = Must be worn by the tire servicer Class I nitrogen = Water pumped nitrogen Calibrated tire inflating tool = Must have relief valve and minimum ten-foot hose Pressure regulator = Must control service line pressure</p> Signup and view all the answers

Match the following de-icing fluid application rules with their conditions:

<p>Avoid spraying into engine intakes = Prevents potential engine damage Do not apply during fuel servicing = Avoids contamination and fire risks De-icing fluids with LOX converters = Can be used if access doors are closed Maintain 25 feet distance from LOX equipment = Mitigates explosion hazard</p> Signup and view all the answers

Match the following tire inflation practices with their safety measures:

<p>Servicer positioning = Stand in front or aft of the tire being serviced Immediate area clearance = Must be clear of personnel during inflation Hose usage = Shall not be tightly stretched Safety glasses requirement = Must have sideshields</p> Signup and view all the answers

Match the following nitrogen usage classes with their descriptions:

<p>Class I nitrogen = Water pumped nitrogen for servicing Class II nitrogen = Oil pumped nitrogen with less than 15 ppm oil Serviceable regulator = Needed for controlling service line pressure Calibrated tool = Ensures precise tire inflation measurements</p> Signup and view all the answers

Match the following general tire servicing guidelines with their requirements:

<p>Specific operating instructions = Must be complied with for aircraft being serviced Impact resistant safety goggles = Required to protect the tire servicer's eyes Clear area around tire = Avoid personnel during tire inflation process Tire inflation tool hose = Minimum length must be ten feet</p> Signup and view all the answers

Match the following types of oxygen with their characteristics:

<p>Gaseous Oxygen = Considered dangerous and can cause fire hazards Liquid Oxygen = Supports rapid combustion of materials Oxygen Service Carts = Must be kept clean and free of petroleum Oxygen Servicing Safety Zone = Personnel must stay outside the designated radius</p> Signup and view all the answers

Match the following safety distances for liquid oxygen storage:

<p>50 feet = From combustible structures or sources of ignition 75 feet = From parked aircraft 25 feet = From FSSZs 5 feet = Barrier height protection requirement</p> Signup and view all the answers

Match the following components with their safety requirements:

<p>Regulator valve setting = Must be set at 475 PSIG for low-pressure systems Relief valve = Should be preset at 475 PSIG High-pressure oxygen valves = Must be opened slowly to avoid heat Oxygen servicing connectors = Must be examined for petroleum residue before use</p> Signup and view all the answers

Match the following actions with their corresponding precautions:

<p>Do not park LOX carts on grass = Prevents risks of ignition Keep hands clean during servicing = Avoids contamination with petroleum products Turn off electronic devices near servicing area = Reduces risk of ignition Ensure servicing personnel wear PPE = Protects against oxygen hazards</p> Signup and view all the answers

Match the following servicing restrictions with their descriptions:

<p>No servicing near energized electrical systems = Within 25 feet of servicing operation Do not service with nearby taxiing aircraft = Measured from wing tip to servicing equipment Oxygen servicing not concurrent with fuel servicing = Avoids potential explosive reactions Only qualified personnel to operate oxygen equipment = Ensures safety compliance during servicing</p> Signup and view all the answers

Match the following temperature conditions with their corresponding oxygen states:

<p>-182.5 °C = Temperature for Liquid Oxygen High pressure = State of Gaseous Oxygen Low temperature = Condition for maintaining Liquid Oxygen Ambient temperature = Status for regular atmospheric conditions</p> Signup and view all the answers

Match the following mixtures with their reaction characteristics:

<p>Liquid Oxygen and Jet Fuel = Reacts violently if energy source present Gaseous Oxygen and Hydrogen = Can cause explosive reactions Liquid Oxygen and Lubricants = Supports rapid combustion Gaseous Oxygen and Organic Material = Highly combustible environment created</p> Signup and view all the answers

Match the following oxygen handling instructions with their scenarios:

<p>Using only approved anti-seize tape = For oxygen servicing fittings Do not direct oxygen toward clothing = To prevent fire hazards Ensure oxygen components are free of petroleum = To comply with safety regulations Use drip pans during LOX cart parking = When parking on asphalt</p> Signup and view all the answers

Match the following personnel requirements with their implications:

<p>Only qualified personnel = To operate oxygen servicing equipment PPE for servicing personnel = To enhance safety near oxygen systems Servicing outside 20-foot radius = For non-involved personnel No transmitting devices nearby = To prevent ignition risks</p> Signup and view all the answers

Match the following safety equipment with their operational guidelines:

<p>Mobile oxygen servicing unit = Must not be left unattended after hook-up Personal Protective Equipment (PPE) = Required for personnel in oxygen servicing zones Oxygen service carts = Must be clean and free of moisture Drip pans for LOX = Required when parked on asphalt</p> Signup and view all the answers

Match the following oxygen-related components with their descriptions:

<p>Cylinders = Shall be isolated from combustible materials Liquid Oxygen (LOX) = Pale blue liquid at extremely low temperature Gaseous Oxygen (GOX) = Must be considered dangerous Safety zone = Requires specific distance from servicing operation</p> Signup and view all the answers

Match the APU safety features with their descriptions:

<p>Automatic shutdown capability = Prevents operation in overheat or fire conditions On-board fire extinguishing system = Discharges agent to control fire within the APU Audible fire alarm = Provides warning that can be heard outside the aircraft Manual shutdown capability = Allows ground control to shut down APU in emergencies</p> Signup and view all the answers

Match the procedures to be followed for reduced fuel flow:

<p>Initial filling of foam filled tanks = Requires reduced flow rates to prevent ignition Fuel servicing vehicles = Ensure compliance with tank filling procedures Hydrant systems = Only one hydrant pump activated during filling Filling from hose cart = Positioned at available hydrant outlet</p> Signup and view all the answers

Match the APU operating safety guidelines:

<p>Constant voice contact = Ensures coordination during APU operations Positioning of panel operator = Ensures access to APU controls Proximity of fuel sources = Maintain distance of 50 feet from operating APU Initial APU operation = Must be stable before refueling activities</p> Signup and view all the answers

Match the components of emergency procedures while servicing aircraft:

<p>Cease all operations = Immediate response to any emergency Notify the fire department = Informs authorities of potential hazards Use available fire extinguishers = Immediate action to control fire Evacuate nonessential personnel = Reduces risk to nonessential staff</p> Signup and view all the answers

Match the aircraft types with special considerations for APU operations:

<p>B-1B aircraft = Operator must have immediate access to controls C-5 aircraft = Exceptions apply regarding personnel presence C-17 aircraft = Compliance with unique operational regulations General aircraft = Should always maintain safety zone criteria</p> Signup and view all the answers

Match the effects of high-velocity fuel flow in foam tanks:

<p>Electrostatic ignition = Causes flash fires during refueling Fuel conductivity additives = Minimizes generation of static charges Vapor-free conditions = Increases risk of incidents during filling Reduced flow rate refueling = Mandatory for safety in specific conditions</p> Signup and view all the answers

Match the safety requirements when servicing in shelters (HAS/PAS):

<p>Remove nonessential personnel = Ensures safety during fueling operations Communications system = Required for coordination and safety Positioning fuel servicing vehicle = At maximum hose length from aircraft Vent outlet restrictions = Limit parking of vehicles under fuel vents</p> Signup and view all the answers

Match the types of electrical systems and their specifications:

<p>Class I Division 1 = Applicable below the floor for safety Class I Division 2 = Applicable above floor up to a specified height Emergency shutdown systems = Should always be operational during fueling Fire protection equipment = Included in safety requirements for refueling</p> Signup and view all the answers

Match the conditions for refueling operations with their requirements:

<p>Simultaneous operations = Must follow approved CSO/ICT procedures Operational restrictions = Limited access during fuel servicing Securing spill areas = No refueling during spills until resolved Powered support equipment = Must be parked safely to not obstruct operations</p> Signup and view all the answers

Match the features of APU control systems with their functions:

<p>Fire extinguishing discharge switches = Available for immediate emergency use Stability of APU prior to refueling = Critical for safety during fuel operations Emergency notification systems = Alert personnel of potential dangers Control accessibility for supervision = Required for safety compliance during servicing</p> Signup and view all the answers

Match the terminology with their definitions in APU servicing context:

<p>Hardened/Protective Aircraft Shelter = Special facilities for aircraft security Flow Through Revettments = Designated areas for aircraft dispersal Fuel servicing supervisor = Person responsible for overseeing refueling operations Ground control panel = Interface for APU emergency shutdown procedures</p> Signup and view all the answers

Match the refueling guidelines with appropriate actions:

<p>Reduce flow rate = Follow during filling of new tanks Single hydrant pump activation = Used only during certain refueling operations Notify crew of reduced fuel flow = Supervisor informs before operations start Position vehicles correctly = Ensure safe distances from fueling actions</p> Signup and view all the answers

Match the operational considerations for high-risk servicing:

<p>Emergency measures = To be implemented without delay Opening shelter doors = Mitigates risks during emergency situations Refuels during reduced flow = Maintains safety during specific conditions Continuous communication = Ensures instant responses during operations</p> Signup and view all the answers

Match the terms related to APU safety conditions:

<p>Fire alarms = Audible alerts for potential hazards Emergency access = Allows quick responses during APU incidents Proximity safety zone = Distance requirements during servicing Static charge control = Incorporates additives to minimize risk</p> Signup and view all the answers

Match the following companies with their applicable hush house serial numbers related to electrical power requirements:

<p>Aero Systems Engineering = 001 through 023 Industrial Acoustics Corporation = 201 through 207 Cullum Detuners Limited = 301 through 313 Environmental Elements Corporation = 101 through 199, 501 and 502</p> Signup and view all the answers

Match the following types of aircraft operations with their refueling criteria:

<p>Explosives-loaded aircraft = Should be refueled before loading munitions Returning bomber aircraft = Can be refueled if munitions are SAFED Cargo aircraft with explosives = Can be refueled at hot cargo pads Non-nuclear fighter aircraft = May be hot refueled if authorized</p> Signup and view all the answers

Match the following ventilation requirements with their corresponding fuel servicing facilities:

<p>Fuel system maintenance facilities = Must have forced air ventilation or open doors Hush houses = Electrical conduit meets Class I, Division 1 requirements Sun shades/shelters with electrical provisions = Must meet NEC Class I, Division 2 General hangars = Must have SSEA approval for fuel servicing</p> Signup and view all the answers

Match the following conditions with their necessary compliance measures during fuel servicing:

<p>Electrical power is OFF = To prevent activation during servicing Doors are fully open = To maintain ventilation during operations Floor drains are unobstructed = To facilitate proper drainage Flushing hoses are available = For immediate response in case of spills</p> Signup and view all the answers

Match the following classification zones with their location descriptions according to the National Electrical Code:

<p>Class I, Division 1 = Up to 4 feet of height Class I, Division 2 = 4 feet to 12 feet in height Zone 1 = Similar to Division 1 requirements Zone 2 = Similar to Division 2 requirements</p> Signup and view all the answers

Match the following types of explosive-loaded aircraft with their refueling protocols:

<p>Fighter or bomber aircraft = Refuel at locations with Q-D criteria Cargo aircraft with explosive countermeasures = Refuel when munitions are SAFED Aircraft loaded with transportation-configured explosives = Refuel at hot cargo pads Explosives-loaded aircraft = Refuel before loading munitions</p> Signup and view all the answers

Match the following conditions for acting on personnel doors during fuel servicing operations:

<p>Control room doors = Must be closed All other doors = Must be fully open Adjacent personnel areas = Must be compliant with ventilation requirements Maintenance facilities = Separate from other facilities</p> Signup and view all the answers

Match the following aircraft maintenance facility requirements with their respective stipulations:

<p>Masonry walls = Must have 1-hour fire resistive construction Ventilation systems = Capable of removing fuel vapors Separation from other facilities = Designed as a standalone structure Fuel servicing approval = Required by System Safety Engineering Analysis (SSEA)</p> Signup and view all the answers

Match the following conditions with their corresponding actions related to electrical power during fuel servicing:

<p>Power must be turned OFF = For Aero Systems Engineering hush houses Electrical provisions are present = Must meet NEC standards for shelters Fire protection systems active = Ensures safety during operations Personnel exposure limits = Must not exceed during servicing</p> Signup and view all the answers

Match the following types of aircraft with their respective enabling conditions during refueling:

<p>Return missions = Fighter or bomber aircraft refueling Transportation explosives = Cargo aircraft at hot pads General refueling procedures = Compliance with safety measures Specific aircraft configurations = Defined by -33-1-2 loading manuals</p> Signup and view all the answers

Match the following hush house requirements with their correct safety measures:

<p>Electrical conduit completion = Requires National Electrical Code compliance Electrical power management = Must be secured when not operational Personnel doors management = Involves maintaining specific closures Water flushing hoses = Should always be maintained and available</p> Signup and view all the answers

Match the specific company with its operational safety standard during fuel servicing:

<p>Industrial Acoustics Corporation = Serial Numbers 201 through 299 Environmental Elements Corporation = Serial Numbers 101 through 199 and 501, 502 Aero Systems Engineering = Requirement to turn power OFF during servicing Cullum Detuners Limited = Serial Numbers 301 through 313</p> Signup and view all the answers

Match the maintenance provisions with their specific aircraft fuel servicing.

<p>Forced air ventilation = Required in fuel system maintenance Open doors = Alternate means of providing ventilation Single aircraft refueling = Only one at a time in a facility SSEA requirements = Mandatory for hangars and approved structures</p> Signup and view all the answers

Match the fuel servicing process with its required safety compliance details:

<p>Hush house procedures = Certain serial numbers require power to be off Certification of facilities = Must comply with DoD regulations Hazardous location standards = Includes various classification zones Vapor control measures = Collect fuel vapors during servicing</p> Signup and view all the answers

Match the following liquid oxygen (LOX) servicing procedures with their corresponding details:

<p>Service area ventilation = Must be free of oil, grease, and fuel vapors Drip pan requirement = Place under oxygen overflow vents Purging LOX equipment = To prevent moisture in liquid oxygen system Leak check procedures = Refer to TO 37C2-4-6-13 or TO 37C2-4-6-21</p> Signup and view all the answers

Match the following nitrogen characteristics with their descriptions:

<p>Gaseous nitrogen = Colorless and inert gas Liquid nitrogen = Exists only at extremely low temperatures Nitrogen bonding requirements = Not necessary for servicing carts Personnel safety radius = Stay outside a 20-foot radius from servicing point</p> Signup and view all the answers

Match the following safety measures related to LOX servicing with their specific actions:

<p>Removal of puddled hydrocarbons = Cleaned from shelter floor Limitation of personnel = Non-LOX personnel must stay 20 feet away Use of electronic devices = Cellular phones must be turned off within 50 feet Cleanup after servicing = Depressurize LOX cart before leaving shelter</p> Signup and view all the answers

Match the following safety protocols with their applications during LOX servicing:

<p>Drip pan usage = To catch LOX during servicing Aircraft system stabilization = Vent for 30 minutes before use Control valve caution = Thaw with water if clogged with ice Oxygen equipment distance = Disconnect from tow vehicle and maximize distance</p> Signup and view all the answers

Match the following LOX servicing operational guidelines with their summaries:

<p>Dedicated shelter/FTR = Only for filling converters from other aircraft Stopping other operations = Mandatory during aircraft LOX servicing Storage of LOX cart = Should be stored outside in a splinter-protected location Cleaning prior to servicing = All hydrocarbons must be cleaned from the area</p> Signup and view all the answers

Match the following LOX servicing processes with their requirements:

<p>Filler valve leak checks = Conduct according to specific technical orders Acceptable leakage = Steady drip can be contained in a drip pan Operation of electrical switches = Not allowed during LOX servicing Pressure relief valve check = Must be operational before filling aircraft</p> Signup and view all the answers

Match the following precautions for LOX servicing with their necessary actions:

<p>Hose condition = Keep free of kinks and sharp bends LOX drip pan size = At least 3 feet x 2.5 feet x 3 inches Equipment purging = Only before the first servicing operation Aircraft door positioning = One door open for alert shelters</p> Signup and view all the answers

Match the following descriptions of nitrogen with their attributes:

<p>Gaseous nitrogen = Slightly lighter than air Liquid nitrogen temperature = Exists at -196 °C Servicing cart requirements = No grounding or bonding necessary PPE for personnel = Required during nitrogen servicing operations</p> Signup and view all the answers

Match the following instructions related to nitrogen servicing with their protocols:

<p>Inert nature of nitrogen = Does not support combustion Servicing personnel responsibilities = Keep free of petroleum products Radius for non-involved persons = Maintain a 20-foot distance Inspection before servicing = Ensure equipment is clean and dry</p> Signup and view all the answers

Match the following operational limits during LOX servicing with their details:

<p>Transitioning shelters = Maintain 20 feet from servicing operations Fuel servicing coordination = Not allowed to coincide with LOX cart servicing Floor designations = No floor drains within 20 feet of LOX operations First generation HAS/PAS = Open exhaust door and one aircraft entry door fully</p> Signup and view all the answers

Match the following oxygen servicing procedures with their descriptions:

<p>Gaseous oxygen servicing = Requires personnel to observe aircraft oxygen gauges to prevent overfilling Liquid oxygen servicing = Refers to LOX bottle exchange on the aircraft or LOX cart servicing operation Eye protection requirement = Personnel must wear safety goggles or face shields during servicing Grounding procedure = Statically ground the servicing cart before connecting hoses</p> Signup and view all the answers

Match the following safety precautions with their corresponding risks:

<p>Do not allow LOX to contact petroleum products = Fire or explosion risk Wearing static-resistant clothing = Prevents ignition from static electricity Keep drip pans clean = Avoid LOX contamination and hazards Use of protective gloves = Prevents frostbite from LOX exposure</p> Signup and view all the answers

Match the following personal protective equipment to their usage conditions:

<p>Safety goggles = Required when performing oxygen servicing at connection points Halon 1211 fire extinguisher = Must be within 50 feet of LOX servicing operations Gloves, leather = Worn when transferring LOX to prevent skin damage BDU cap = Recommended for head covering during high LOX servicing connections</p> Signup and view all the answers

Match the following phases of gaseous oxygen servicing with their appropriate actions:

<p>Initial connection = One bottle should be opened at a time Pressure gauge observation = Gauge indicates pressure of the aircraft system after flow stops Delivery pressure increase = Gradually increase until gauge indicates 425 PSIG Final check = Verify gauge at the aircraft oxygen regulator</p> Signup and view all the answers

Match the following guidelines for LOX servicing with their stipulations:

<p>Do not rewarm frozen body parts = Prevent further injury to the affected area 20-foot radius around LOX spills = Stop servicing or operational activities immediately Personnel stationed at servicing unit = Shut off unit valves upon command Use of face shields = Required for personnel working with LOX</p> Signup and view all the answers

Match the following emergency procedures with their descriptions:

<p>Transport frozen personnel immediately = Seek emergency medical assistance Observe aircraft gauges continuously = Prevent overfilling of oxygen tanks Stop servicing operations after a spill = Avoid frost and fog areas for at least 30 minutes Use of protective footwear = To prevent freeze burn exposure during LOX operations</p> Signup and view all the answers

Match the following equipment items with their required maintenance procedures:

<p>LOX servicing hose = Must be grounded before connection Drip pans = Must be kept clean for LOX servicing Oxygen-service unit valves = Must be monitored during servicing procedures Halon fire extinguisher = Ensure serviceability before engaging in LOX operations</p> Signup and view all the answers

Match the following scenarios with the necessary safety measures:

<p>Using a LOX cart = Do not service during fuel servicing operations Handling LOX spills = Clear a 20-foot radius around the spill area Chemical warfare scenario = Wear JSLIST suit and M50 gas mask Routine LOX transfer = Wear insulated gloves and face shield</p> Signup and view all the answers

Match the following workstation requirements with their descriptions:

<p>Eye protection for personnel = Safety goggles or face shields required Static grounding of carts = Prevents ignition risks during servicing Use of cotton clothing = Reduces static discharge hazards Location of fire extinguishers = Must be accessible within 50 feet of servicing</p> Signup and view all the answers

Match the following safety equipment with their specific purpose:

<p>Halon 1211 = Fire extinguisher for LOX servicing Leather gloves = Protection against cold contact burns Goggles or face shields = Eye protection during oxygen servicing Safety shoe with rubber soles = Prevents freeze burn exposure</p> Signup and view all the answers

Match the following operational rules with their compliance requirements:

<p>Only one oxygen bottle opened at a time = Prevents equalization of pressure across bottles Aircrew and ground crew coordination = Necessary for safe LOX servicing Continuous observation of gauges = Prevent overfilling of oxygen systems Stop all operations after a LOX spill = Safety protocols to ensure personnel protection</p> Signup and view all the answers

Match the nitrogen servicing procedure with its safety requirement:

<p>Close all valves except vent valves = Prevents accidental nitrogen release during movement Wear safety goggles or face shield = Protects against potential injury from nitrogen exposure Check aircraft gauges after servicing = Ensures correct pressure levels are maintained Use self-contained breathing apparatus = Protects personnel in confined spaces</p> Signup and view all the answers

Match the health hazards of hydrazine with their descriptions:

<p>Short Term (acute) Overexposure = May cause dizziness, nausea, or irritation Long Term (chronic) Overexposure = May lead to kidney and liver damage Skin contact = Can cause burns and absorption into the body Inhalation = Can lead to unconsciousness in high concentrations</p> Signup and view all the answers

Match the type of nitrogen to its specific usage:

<p>Class I nitrogen = Used for inflating aircraft tires with water pumped Class II nitrogen = Oil pumped, requires oil concentration check Gaseous nitrogen = Used to service aircraft systems Liquid nitrogen (LIN) = Used in cooling and freezing applications</p> Signup and view all the answers

Match the fire safety procedures with their corresponding actions for hydrazine:

<p>Use of water = Preferred for fire suppression Common extinguisher agents = Can effectively fight hydrazine fires System integrity check = Inspect for H-70 leaks after landing Bioenvironmental Engineer (BEE) = Advises on breaches involving hydrazine</p> Signup and view all the answers

Match the type of personal protective equipment with its requirement:

<p>Leather gloves = Protects hands from extreme cold during LIN handling Safety glasses = Required for eye protection during nitrogen servicing Cotton knit work gloves = Can be used as inserts for additional warmth Hard hat shield = Recommended for head protection when working with LIN above eye level</p> Signup and view all the answers

Match the consequence with the correct condition:

<p>Improperly positioned nitrogen bottle = Can lead to accidental damage to aircraft Unattended nitrogen servicing equipment = Increases risk of safety hazards Closing all valves = Prevents gas leaks during transit Use of contaminated LIN = Causes hazardous operational conditions</p> Signup and view all the answers

Match the protective equipment requirements with their context for hydrazine handling:

<p>Air-supplied respirators = Required when exposure exceeds limits Approved clothing = Necessary for liquid contact during operations Full PPE = Essential for fire department personnel during leak checks Litmus paper = Used to confirm presence of hydrazine</p> Signup and view all the answers

Match the symptoms of hydrazine overexposure with their types:

<p>Dizziness = Acute symptom of short-term exposure Yellow discoloration = Chronic symptom from continuous exposure Skin burns = Result of direct contact with liquid hydrazine Irritation of eyes = Possible acute reaction to vapors</p> Signup and view all the answers

Match the required action with its description for LIN transfer:

<p>Fill receiving vessel slowly = Minimizes thermal shock during LIN transfer Ensure no moisture is present = Prevents contamination in LIN systems Insure relief valve is operational = Guarantees safe pressure release from LIN supply tank Control valve thawing with water = Clears obstructions caused by ice</p> Signup and view all the answers

Match the emergency situations with their corresponding aircraft responses:

<p>In-flight emergency in F-16 = EPU secured to prevent ground firing Landing at non-equipped airfield = Request turnaround support from home base Hydrazine leak = Declare as hazardous chemical spill Pilot notification = Alert local authorities at civilian airports</p> Signup and view all the answers

Match the nitrogen servicing condition with its need:

<p>Two personnel required = When pressure gauge observation is not available Gradually increase delivery pressure = Ensures safe nitrogen transfer to aircraft Keep equipment clean and grease-free = Maintains safety during servicing operations Position servicing units correctly = Prevents accidental damage during operations</p> Signup and view all the answers

Match the incidents related to hydrazine to their respective recovery protocol:

<p>System integrity check = Inspect the EPU and surrounding area Pilot action = Communicate with home base after landing Emergency ground operations = Taxi clear of active runways Environmental safety = Treat leaking EPUs like hazardous spills</p> Signup and view all the answers

Match the equipment with its respective safety protocol:

<p>Nitrogen servicing units = Should not be left unattended after hook-up LIN servicing units = Valves must remain closed when moving Servicing hoses = Must not be tightly stretched Safety goggles = Required for all nitrogen servicing personnel</p> Signup and view all the answers

Match the characteristics of hydrazine with their associated risks:

<p>Highly toxic = Poses a danger to human health Corrosive properties = Can damage tissue on contact Flammable when mixed = Creates a risk of fire in water mixture Strong odor = Cannot be solely relied upon for detection</p> Signup and view all the answers

Match the type of nitrogen exposure with its hazard:

<p>Compressed gas exposure = Can cause serious injury or death Liquid nitrogen contact = Can freeze skin tissue rapidly Oxygen displacement = Endangers life in confined spaces Class II nitrogen misuse = Can create a combustible mixture in aircraft tires</p> Signup and view all the answers

Match the requirement with its rationale in handling LIN:

<p>Wear appropriate protective clothing = To prevent severe injuries from extreme temperatures Transfer LIN slowly = To avoid thermal shock to the receiving vessel Monitor for oxygen contamination = To ensure LIN remains uncontaminated and safe Avoid moisture introduction = To prevent damaging the LIN system components</p> Signup and view all the answers

Match the type of exposure with its potential health impact:

<p>Short-term exposure = Immediate symptoms like nausea Long-term exposure = Cumulative organ damage Skin absorption = Direct pathway for toxicity Inhalation of vapors = Potential loss of consciousness</p> Signup and view all the answers

Match the nitrogen handling procedure with its best practice:

<p>Position servicing trailer correctly = Reduces potential incidents during operations Use recommended gloves = Ensures hand protection from LIN hazards Keep pressures under control = Ensures safety during servicing of aircraft systems Perform final gauge checks = Validates system integrity after nitrogen servicing</p> Signup and view all the answers

Match the safety measures with their descriptions regarding hydrazine handling:

<p>Utilizing PPE = Prevents skin absorption and inhalation Emergency training = Ensures readiness for in-flight issues Regular inspections = Identifies leaks before incidents occur Clear communication = Informs local teams of hazards</p> Signup and view all the answers

Match the following actions with their requirements during drum and container servicing:

<p>Ensure drum cleanliness = Prevent contamination during fuel servicing Test each drum for water = Eliminate water and sediment contaminants Park fuel collection containers = Comply with base environmental protection plan Bonding wires disconnected = Allow servicing pressure transfer to progress</p> Signup and view all the answers

Match the following servicing procedures with their specific guidelines:

<p>Maintain product integrity = Ensure cleanliness when servicing from cans or drums Keep products segregated = Identify and label servicing containers correctly Pass aviation fuel through a filter = Remove impurities before delivery to aircraft Position water truck correctly = Facilitate simultaneous servicing with other operations</p> Signup and view all the answers

Match the LIN characteristic with its handling requirement:

<p>Bluish surface appearance = Indicates contamination with oxygen Freezing droplets on skin = Requires immediate medical attention Moisture presence in LIN systems = Can lead to operational failure during servicing Rapid evaporation in open air = Requires protective measures to avoid injury</p> Signup and view all the answers

Match the hydrazine handling guidelines with their applicability:

<p>TO 1F-16( )-2-49GS-00-1 = Details protective clothing for handlers AFI 48-137 = Establishes respirator requirements TO 42B1-1-18 = Outlines occupational health requirements TO 00-25-172 = Covers equipment servicing instructions</p> Signup and view all the answers

Match the aircraft model with its safety protocols involving hydrazine:

<p>F-16 = Equipped with EPU powered by hydrazine U-2 = Uses hydrazine for emergency starting Civilian airports = Require local authorities to manage leaks Transient bases = Have specific recovery teams for EPU support</p> Signup and view all the answers

Match the hydrazine property with its implication:

<p>Corrosive nature = May cause damage to equipment and surfaces Hypergolic behavior = Requires careful handling to prevent fires Ammonia-like odor = Signals potential leaks or exposure risks Clear oily liquid appearance = Indicates a need for immediate safety precautions</p> Signup and view all the answers

Match the following fluid types with their usage situations:

<p>Demineralized water = Thrust augmentation in jet engines Environmental fluid mixture = Servicing coolant for radar components Water-alcohol mixtures = Used for anti-detonation injection in engines Hydraulic fluid = Required for aircraft hydraulic operations</p> Signup and view all the answers

Match the following contamination sources with their warnings:

<p>Non-compatible hydraulic fluids = Could lead to equipment damage Water in fuel drums = Requires removal prior to fueling Plastic sheets covering containers = Collect static electricity near fuel vapors Previous chemical-filled drums = Not acceptable for fuel storage</p> Signup and view all the answers

Match the nitrogen equipment requirement with its purpose:

<p>Safety goggles = Protect against eye injuries during servicing Properly operating pressure relief valve = Ensures safety during high-pressure conditions Unattended equipment = Increases risk of accidents or improper use Grounding nitrogen servicing carts = Not required, but improves safety measures</p> Signup and view all the answers

Match the following aircraft servicing requirements with their details:

<p>Simultaneous water and fuel servicing = Need for equipment bonding before start Ground liquid cooler cart use = Maintenance of specific fluid mixture ratios Alcohol handling protocols = Adequate ventilation to prevent toxicity Water servicing in hangars = Requires Group Commander approval</p> Signup and view all the answers

Match the LIN equipment characteristic with its usage guideline:

<p>Worn rubber-soled shoes = Help prevent slipping in operational areas LIN hoses = Should remain intact and flexible during service Disconnect LIN connections = Should be made carefully to avoid splashes Properly fitted gloves = Ensure protection against extreme cold during handling</p> Signup and view all the answers

Match the following equipment actions with their descriptions:

<p>Grounding and bonding procedures = Used for drum fuel servicing operations Proper drum positioning = Ensures safe fuel delivery procedures Drum sampling thief = Tests for water presence in fuel drums Inspecting ESS area = Detects for evidence of hydrazine leakage</p> Signup and view all the answers

Match the following aircraft de-icing protocols with their conditions:

<p>Apply de-icing fluid safely = Engines may operate during application Check for contamination = Maintains safety during fluid application Maintain environmental conditions = Prevent equipment destruction from fluids Follow technical orders = Ensure compliance with servicing standards</p> Signup and view all the answers

Match the following safety precautions with their corresponding practices:

<p>Avoid spilling hydraulic fluid = Protect aircraft and maintenance stands Read label before dispensing = Ensure correct product usage Segregate servicing products = Maintain product integrity and cleanliness Position maintenance stands properly = Facilitate easy access to aircraft caps</p> Signup and view all the answers

Match the following warnings with their associated risks:

<p>Static electricity from plastic sheets = Possible ignition near fuel vapors Drums containing chemicals = Inappropriate for fuel storage Hydraulic leaks = Can damage aircraft systems Alcohol vapors without ventilation = Health risks and long-term hazards</p> Signup and view all the answers

Match the following maintenance actions with their required conditions:

<p>Hydraulic servicing carts = No need for grounding during operations Testing drum capacity = Utilize sampling thief to avoid contamination Environmental fluid servicing = Follow bonding procedures with the aircraft Parking fuel collection containers = Must comply with fire department approvals</p> Signup and view all the answers

Match the following aircraft operations with their protocols:

<p>Water servicing during maintenance = No restrictions on simultaneous operations Positioning fuel servicing vehicles = Follow aircraft positioning procedures Maintaining cleanliness in servicing = Prevents contamination of operational fluids Registered use of demineralized water = Must heat if ambient temperature is below 40 °F</p> Signup and view all the answers

Match the following fuel servicing operations with their relevant requirements:

<p>Immediate action during leakage detection = Initiate review of fluid integrity Separated storage of fluids = Sustain cleanliness in servicing containers Checking labels for dispensing = Confirm compatibility with aircraft manuals Testing hoses prior to service = Ensure no blockages or contamination present</p> Signup and view all the answers

Match the following environmental fluid types with their application methods:

<p>Ethylene glycol and reagent water = Used in cold weather operations Propylene glycol mixture = Serviced via coolant mixture in aircraft Alcohol-water mixtures = Accentuated thrust in turbojet engines Debris and sediment-free fluids = Critical during environmental servicing</p> Signup and view all the answers

Match the following fuel delivery methods with their necessary procedures:

<p>Use of filter or filter separator = Eliminates contaminants before fueling Proper positioning of fuel trucks = Facilitates efficient service delivery Incorrect use of chemically contaminated drums = Risk of fuel contamination Drains and fills must be bonded = Safety during operational transfers</p> Signup and view all the answers

Flashcards

Support Equipment Shutdown

All support equipment not needed for aircraft servicing should be turned off before servicing begins.

Support Equipment Parking

Support equipment should be parked away from aircraft being serviced and 10 feet from any aircraft not being serviced.

Support Equipment Under Fuel Vents

Powered support equipment may pass under aircraft fuel vent outlets during CSOs or ICTs, but must not stop or be parked under them during fuel servicing.

Operating Powered Support Equipment Considerations

When operating powered support equipment, consider wind direction, ramp slope, cable strain, fuel source location, and exhaust outlet direction.

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Operator Presence

An operator must be present near operating powered support equipment at all times.

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Fuel Servicing Vehicle Distance

Fuel servicing vehicles should not be driven or parked closer than 25 feet from aircraft unless a spotter is used to guide them.

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Fueling Support Equipment

Avoid refueling support equipment when it is operating or has a hot exhaust manifold (750 °F or more).

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Fuel Vapor and Drain Cock Restrictions

Never start support equipment when fuel vapors are present, and never refuel support equipment directly from aircraft drain cocks.

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Fuel servicing vehicles under horizontal stabilizers

Fuel servicing vehicles can be driven under the horizontal stabilizers of specified aircraft as long as they remain on paved surfaces, maintain a minimum 10-foot clearance, and a spotter is present.

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Minimum clearance for fuel servicing vehicles

The vehicle must maintain at least a 10-foot clearance from the aircraft, except for specified aircraft where a 4-foot clearance is permitted.

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Clearance in HAS/PAS

When servicing aircraft in a HAS/PAS, keep at least 5 feet between fuel servicing vehicles and the aircraft, except during specific maneuvers.

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Hydrant servicing vehicles under the wing

Hydrant servicing vehicles and hose trucks with high-lift platforms may be positioned under the aircraft wing if required for refueling.

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Clear path for evacuation

Always ensure a clear path is maintained in front of servicing vehicles to facilitate rapid evacuation in emergencies.

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R-12 hydrant vehicle clearance at Barksdale AFB

R-12 hydrant servicing vehicles can park closer to B-52 aircraft at Barksdale AFB but no closer than 4 feet.

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Aircraft flap positioning

Aircraft flaps must be in the up position until the servicing vehicle is positioned and can then be lowered as long as no portion of the truck is within 4 feet of the aircraft.

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Flaps and refueling equipment

Ensure aircraft flaps are in the full upright position before positioning refueling equipment if flaps could interfere with clearance.

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Approaching parked aircraft

Avoid driving vehicles directly toward parked aircraft within 25 feet to prevent collisions in case of brake failure.

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Positioning servicing equipment

Always stop the servicing equipment at least 25 feet from the aircraft and cautiously move into position upon signal from directing personnel.

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Backing up near aircraft

If backing is necessary, use a spotter and chocks to prevent the vehicle from striking the aircraft.

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Refueling multiple aircraft

When refueling multiple aircraft in a row, the refueler may be moved between aircraft without a spotter as long as the clearance markings are visible.

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Fuel spills and leaks

Do not operate servicing vehicles in the servicing area if a fuel spill has occurred or fuel is leaking from the aircraft.

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Servicing vehicle maintenance

Do not use servicing vehicles that have electrical system malfunctions.

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Wheel chocks

Use MIL-PRF-32058 compliant chocks for securing aircraft wheels when using fuel servicing vehicles.

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Fuel Servicing Monitoring

The operator will constantly watch the vehicle's control panel during fueling and be ready to stop immediately in case of a leak or problem.

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Deadman Control

Disabling safety features on fuel servicing equipment is strictly forbidden. Doing so could lead to equipment damage, malfunction, or mission failure.

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Deadman Control Responsibility

The person operating the fuel servicing equipment must hold a safety control unless the aircraft procedures state otherwise.

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Hydrant Refueling Control

When refueling from a hydrant, the fueling operator must hold the remote control switch throughout the refueling operation.

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Fuel Servicing Completion

After refueling is complete, a crewmember will close the fuel nozzle and disconnect it from the aircraft.

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Hose Stowing

A crewmember helps the fuel equipment operator stow hoses and disconnect and stow the hydrant hose.

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Grounding Clamp Handling

Grounding clamps should not be dragged on the ramp and should be carried to their storage location.

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Bonding Cable Removal

The fuel equipment operator is responsible for disconnecting and removing bonding cables, which are used to prevent static electricity.

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Fuel Additive Injectors

Special injectors, like the Hammonds Model HT-800-1L and 4T-4A, are used to add fuel system icing inhibitors and other additives to aircraft during routine fueling.

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Kamlock Connector Security

Kamlock connectors should be secured with wire ties or plastic ties. Adhesive tape should not be used because fuel can dissolve it.

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High Fuel Temperature Precautions

Some aircraft use fuel as a coolant, leading to high temperatures during fueling. Exercise extreme caution around fuel vents and be prepared to protect people from spills.

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Fuel Temperature Limits

Fuel servicing operations are ideally avoided when fuel temperatures exceed 130°F. High temperatures can damage equipment and cause injury.

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High-Lift Truck Monitoring

When refueling with a high-lift truck, the monitor can descend after secure nozzle connection. However, if the aircraft has fuel tank gauges, the operator must stay to monitor them.

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Approved Single-Point Refueling Equipment

This table lists approved equipment for single-point refueling, including nozzles, vacuum breaks, and dry break couplers.

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Table 4-1 Equipment List

The table lists approved equipment for single-point refueling, including nozzles, vacuum breaks, and dry break couplers.

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Multiple Source Refueling

Refueling an aircraft from multiple sources like fuel trucks or hydrants simultaneously.

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Risks with Multiple Source Refueling

An increased risk due to the complexity, personnel, and equipment involved in the operation. Failure could result in injury or death of personnel or long-term health hazards.

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Monitoring Fuel Flow During Multiple Source Refueling

Refueling operators must constantly monitor the fuel flow meter for accurate fuel flow. If back flow is detected, stop all refueling operations immediately.

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Aircraft Refueling Isolation Valve Position

When refueling from multiple vehicles and hydrants, the aircraft's refueling isolation valve should be in the refuel/defuel or closed position.

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Operating Mode Synchronization During Multiple Source Refueling

All refueling vehicles involved in multiple source refueling must be in the same operational mode before starting the operation.

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Aircraft Eligible for Multiple Source Refueling

Multiple source refueling may be used on aircraft with multiple SPR receptacles, including Airbus A300/A310, C-5, C-17, C-18/B-707, C-137, KC-135/T, E-4B, B-747, B-777, VC-25, DC-8, DC-10, KC-10, KC-46, MD-11, and L-1011.

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Restrictions for C-5, C-18/B-707, and L-1011

For C-5, C-18/B-707, and L-1011 aircraft, multiple source refueling (except for R-11 trucks) cannot be used simultaneously on the same side or wing of the aircraft.

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Monitoring Wet/Dry Lights During B-1 and B-2 Multi-Source Fueling

Kovatch R-11 refueler operators should monitor the wet/dry (red/green) defuel lights on the main control panel during all B-1 and B-2 multi-source fuel operations.

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Intercom Communication During Multiple Source Refueling

Intercom contact between the fuel servicing supervisor and panel operators is crucial during all servicing operations.

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Aircraft Technical Orders for Multi-Source Refueling Procedures

Refer to the applicable aircraft -2 technical order for specific instructions and checklists for multiple source refueling procedures.

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Role of Fueling Supervisor

The fueling supervisor is responsible for coordinating multiple source refueling activities.

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Vehicle Distance from Aircraft During Refueling

Ensure that fuel servicing vehicles are not driven or parked closer than 25 feet from aircraft unless a spotter is present to guide them.

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Monitoring Isolation Valve

During multiple source refueling, carefully monitor the aircraft refueling isolation valve to ensure it is in the correct position.

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Operational Mode Synchronization

When using multiple fueling sources, always operate all fuel tanks or sources in the same operational mode.

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Defuel Override Control Valve Position

Before starting any fuel operations, confirm that the Defuel Override Control Valve is in the OFF position and locked for Oshkosh R-11s.

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Grounding and Chocking Fuel Servicing Vehicles

Servicing vehicles that handle fuel, oil, and water do not require grounding. However, they must be chocked when the driver's seat is vacated.

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Fire Safety in Aircraft Refueling

Aircraft refueling operations inherently involve fire and explosion risks, so operational checklists for vehicles and equipment are mandatory.

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Positioning of Fuel Servicing Vehicles

Vehicles should be positioned to allow for a clear path in front of them for immediate evacuation in case of an emergency. Avoid parking in front or behind ARFF vehicles.

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Fuel Servicing Safety Zone

Unless specifically exempted, personnel not directly involved in refueling operations must leave the fuel servicing safety zone.

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APU/GTC Usage During Refueling

The APU/GTC should not be used during refueling unless specifically authorized for the aircraft being refueled.

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Turning Off Ignition Switch During Refueling

The ignition switch should be turned off after the fuel servicing vehicle is parked, brakes are set, and wheels are chocked. This applies unless the equipment uses PTO to power the pump (HSV and HHT are exempt).

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Bonding the Nozzle During Refueling

Always bond the nozzle to the aircraft before removing the fill cap for over-the-wing/open port fuel servicing. This connection must remain in place until the tank cap is replaced.

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Checking the Strainer Coupling Quick Disconnect Device

The strainer coupling quick disconnect device should be checked for positive locking before pressurizing the hose. If the nozzle can be disconnected while the crank handle is open, it is defective and must be removed from service.

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Single-Point Servicing Connection

For single-point servicing, the fuel servicing supervisor is responsible for ensuring the nozzle is properly connected to the aircraft's refueling receptacle. C-5 aircraft, with installation commander approval, may allow the equipment operator to perform these duties.

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Single Point Nozzle Types

The D-1 nozzle is generally suitable for most SPR fuel servicing, especially for fuselage servicing. The D-2 nozzle is specifically for underwing fuel servicing and should not be used otherwise unless deemed mission essential.

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SPR Nozzle Compatibility

C-135 and F-15 series aircraft have angled SPRs and can accept either D-1 or D-2 nozzles. The D-3 nozzle can be used on any SPR.

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Keeping the Area Clear

Any equipment not necessary for the refueling operation, such as workstands, ladders, and auxiliary equipment, should be kept clear of the aircraft.

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Auxiliary Equipment Connections

Connections for auxiliary equipment, including intercoms, APU, and portable refueling panels, should be made before starting fuel transfer, and not disconnected during the operation.

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Electrical Power Unit Placement During Refueling

Ensure sufficient cable length for the electrical power unit to be parked outside of the FSSZ.

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Aircraft Settlement After Refueling

The fuel added during servicing may cause the aircraft to settle. Take precautions to avoid damage to equipment or loss of mission effectiveness.

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Following MDS Technical Orders

Aircraft should be refueled according to the specific technical orders outlined in the MDS.

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Electrical Systems in Shelters

In existing shelters and FTRs, electrical systems must be activated prior to refueling and left unchanged, except for ceiling lights.

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Electrical Outlets During Fuel Servicing

Electrical outlets should never be used during fuel servicing operations.

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Fueling Supervisor's Responsibilities

The fueling supervisor must be prepared to quickly remove refueling equipment in case of an emergency requiring evacuation.

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Refueler Vehicle Engine Time

When aircraft entry doors are closed, the refueler vehicle engine should not be operated for more than 20 minutes.

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Crew Exposure Limits in Shelters

When aircraft entry doors are closed, crew members conducting in-shelter refueling should be limited to four per duty day and have at least a 60-minute break between refueling runs.

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HAS/PAS Door Closure Conditions

HAS/PAS doors can be closed during exercise, contingency, or wartime situations, when aircraft engines are not running, and fuel servicing equipment is inside the shelter.

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Fuel Servicing Vehicle Safety

Fuel servicing vehicles must be fully stopped with a chock before backing into shelters and a spotter should be present.

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Electrical Requirements for HAS/PAS

HAS/PAS must comply with specific electrical requirements based on their location and generation.

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Electrical Power in HAS/PAS

Electrical power and lighting may be left on for second and third generation HAS/PAS, but all de-energizable power must be turned off for first generation HAS/PAS.

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Fuel Servicing Vehicle Position in HAS/PAS

Fuel servicing vehicles can be positioned inside or outside shelters, but must be at least 3 feet from the shelter wall or door, except for R-11 vehicles.

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FSSZ Enforcement in HAS/PAS

The FSSZ must be enforced during servicing operations, regardless of how many aircraft are parked within a HAS/PAS.

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Fuel Servicing in Hush Houses

Aircraft should be fully refueled before being placed inside hush houses, and these procedures are only intended for exceptional situations.

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Fuel Servicing Vehicle Position in Hush Houses

Fuel servicing vehicles may be positioned outside or inside hush houses, but R-9 and R-11 vehicles must be backed in using a spotter and a pre-positioned chock.

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Hush House Operations During Fuel Servicing

All operations in a hush house must cease during fuel servicing, and all powered vehicles or equipment not involved in the operation should be shut down and parked in a clear area.

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Multiple Truck Refueling

When refueling an aircraft with multiple trucks on the same side, all trucks must be positioned and bonded before fueling starts and remain so until all refueling is complete.

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Multiple Source Refueling Authorization

Refueling from multiple sources is allowed for certain aircraft, but only if the system prevents fuel from passing back from one truck to another.

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Defueling Rate Limit

The maximum defueling rate for an R-11 fuel truck is 300 GPM. Exceeding this can cause fuel to bypass the system and overfill the unit, potentially leading to injuries or health hazards.

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Aircraft Defueling

Defueling refers to moving fuel from an aircraft's tank to an external container or system, excluding small amounts of residual fuel from components like pumps or engines.

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Defueling Preparation

Before defueling, maintenance personnel must drain any water from aircraft sumps. If contamination is suspected, a fuel sample is taken for visual examination.

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Fuel Grade Verification

Fuel grade should be verified by checking the aircraft's records, especially for aircraft that have undergone fuel cell maintenance or used an alternate fuel type.

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Defueling Hose Pressurization

Don't pressurize the hoses with the nozzle open and the aircraft valve in defueling position.

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Defueling High Level Shutoff

During defueling with specific fuel trucks, ensure the high-level shutoff is operational to prevent overfilling.

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Power Unit Placement

Electrical power cables must be long enough to park the power unit safely away from fuel servicing vehicles, outside the safety zone, and preferably upwind.

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Fuel Drainage Precautions

Do not let fuel drained from aircraft sumps free-fall into containers. This could damage equipment or impact mission effectiveness.

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Excess Fuel Drainage

Fuel that cannot be evacuated by standard methods can be drained into an approved container. Mark the container with the fuel grade and bond metal containers to the aircraft during drainage.

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Fuel Sump Drainage Recovery

All fuel drained from aircraft sumps must be recovered, sampled, and visually analyzed by qualified personnel.

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ARFF Vehicle Presence During Defueling

An ARFF vehicle must be present during defueling under certain conditions: fuel leaks, emergency situations, open container drainage, or when safety distances cannot be maintained.

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Multiple Source Defueling for Specific Aircraft

Certain aircraft, like the C-17, can be defueled from two separate trucks simultaneously.

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APU/GTC Use During Fuel Servicing

The aircraft's APU or GTC can be used to provide electrical power for single-point fuel servicing and defueling on specific aircraft types.

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APU Firefighting Precautions

If the aircraft lacks an integral APU fire-fighting system, someone must remain near the exhaust with a fire extinguisher while the APU/GTC is running during fuel servicing.

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Hush House

A facility designed to reduce noise during aircraft testing, often with sound-absorbing materials and a controlled environment.

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Fuel System Maintenance Facility

Aircraft maintenance facility designed to remove fuel vapors during fuel servicing operations, ensuring air quality and safety.

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System Safety Engineering Analysis (SSEA)

A procedure to analyze and mitigate risks associated with aircraft fuel servicing operations, including potential hazards and safety measures.

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Explosives-Loaded Aircraft

A type of aircraft that carries munitions or explosives, either internally or externally. This includes nuclear weapons.

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Hot Refueling

Refueling an aircraft loaded with munitions or explosives, typically done in designated areas with specific safety protocols.

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Quantity-Distance (Q-D) Criteria

A set of criteria that define minimum safety standards for aircraft fuel servicing operations.

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National Electrical Code (NEC)

A system of classifying hazardous locations based on the likelihood of flammable vapors or gases being present during operations.

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Novec 1230 Fire Protection System

A fire suppression system that uses a special fire suppressant (Novec 1230) to extinguish fires.

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Initial Generation Refueling

The process of refueling an aircraft before loading it with munitions, minimizing the risk of damage due to a mishap.

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Aircraft Explosives Cargo Parking Areas (Hot Cargo Pads)

A specialized area within a flight line or base where aircraft carrying explosives can be safely parked and refueled.

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Aircraft -33-1-2 Munitions Loading Manual

A document containing detailed instructions for loading and unloading munitions and explosives in an aircraft, specific to the aircraft type.

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Safed

The process of securing munitions and explosives to prevent accidental detonation or release.

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Fuel Servicing Procedures

A process of safely and efficiently securing aircraft while being fueled, ensuring the aircraft is stable and safe to operate.

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Fuel Cell

A facility that houses multiple fuel systems, allowing for efficient and centralized fueling activities.

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Adequate Ventilation

A safety regulation requiring doors or openings in aircraft fuel servicing facilities to be kept open or a forced air ventilation system to be operational to ensure air quality and safety.

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When is a person NOT needed in the cockpit during APU operation?

A person is not required in the cockpit during APU operations if the APU has features like automatic shutdown for overheat or fire, a fire extinguisher system, an external audible fire alarm, and ground control panel capabilities for manual shutdown and fire extinguisher discharge.

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Where should the B-1B APU/panel operator be positioned?

The APU/panel operator must be positioned close to the APU controls and fire extinguisher switch for B-1B aircraft.

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What communication protocol should be used during APU/GTC operations?

Voice communication must be maintained between cockpit personnel, CSS/fuel servicing supervisor, and the servicing crew at the SPR panel to ensure APU/GTC shutdown in case of emergencies and to ensure discharge of the fire extinguisher in case of fire.

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What is the distance requirement for fuel servicing equipment from operating APUs?

Avoid placing fuel servicing sources within 50 feet of any operating APU/GTC, unless the aircraft is a C-5 or C-17.

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When can you pressurize the refueling hose or pantograph?

The APU/GTC must be started and running in a stable condition before pressurizing the refueling hose or pantograph.

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Why is reduced flow rate required for initial filling of foam filled tanks?

Initial filling of aircraft blue foam filled tanks should be done at a reduced flow rate to minimize the risk of internal flash fires due to electrostatic ignition during refueling.

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How does conductivity additive and reduced flow rate work for initial filling?

Fuel conductivity additive is added to JP-4 and JP-8 fuels to minimize static charges but reduced flow rate is still required for initial filling of new or repaired bladder tanks that are vapor-free.

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Who should inform the refueling operator about reduced flow rate?

The fuel servicing supervisor should inform the refueling operator when reduced fuel flow is necessary.

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When are reduced flow rate refueling procedures used?

Reduced flow refueling procedures are used for both fuel servicing vehicles and hydrant systems.

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To which aircraft do reduced flow procedures apply?

Reduced flow procedures apply to all Air Force owned aircraft and any non-Air Force aircraft with bladder tanks being refueled on an Air Force base.

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How are refueling units filled on the flight line?

Refueling units are filled on the flight line by a qualified fuel specialist using a hose cart or hydrant servicing vehicle placed on a hydrant outlet.

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Do distance criteria apply to refueling units?

The distance criteria established for aircraft refueling also apply to refueling units.

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What are the immediate actions to take during an emergency in HAS/PAS or FTRs?

In emergency situations during fuel servicing in aircraft alert, HAS/PAS, or FTRs, all operations must cease, the fire department must be notified, available fire extinguishers must be used, nonessential personnel must be evacuated, and Hardened/Protective Aircraft Shelter doors must be opened.

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What procedures can be used in HAS/PAS or FTRs for simultaneous operations?

Aircraft in HAS/PAS or FTRs can utilize CSO/ICT procedures as approved by SSEA for simultaneous operations, following MDS specific technical order procedures for reconfiguration, servicing, inspections, and munitions loading/unloading.

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Why are servicing operations inside shelters/FTRs more risky?

Servicing operations inside shelters/FTRs have a higher risk than the same operations conducted outside due to limited access and restricted ventilation.

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Fuel Spill Drainage Requirement

A fuel spill drainage system capable of handling 300 gallons is required for aircraft refueling facilities.

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What safety considerations apply to fuel servicing in HAS/PAS or FTRs?

Fuel servicing safety zone criteria must be followed in HAS/PAS or FTRs. Refueling will not start until all nonessential personnel and equipment are removed from the area. Restrictions will be placed on entry of nonessential personnel or equipment during servicing.

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Fire Suppression or Drainage Floor

For fuel servicing, a facility must have an automated fire suppression system or an ignitable liquid drainage floor assembly installed, according to DoD UFC 4-211-01.

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Electrical Safety Below Floor Level

Electrical provisions for areas below floor level must meet Class I, Division 1 (Zone 1) hazardous location standards, or be de-energized during fuel servicing.

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Electrical Safety Above Floor Level

Electrical equipment above floor level must meet Class I, Division 2 hazardous location standards or be de-energized during fuel servicing.

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Safety Assessment for Low Flash Point Fuels

A separate safety assessment (SSEA) is required for refueling operations involving low flash point fuels such as JP-4, JET B, AVGAS and MOGAS.

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Facility Requirements for Safe Fuel Servicing

During fuel servicing, the facility must be clear of any other aircraft, support equipment should be off unless essential, and non-essential personnel should be removed.

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Fuel Source Requirements

Fuel sources such as trucks or hose carts can be inside the facility, but must use a deadman control unit and aircraft fuel vent outlets should be monitored.

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Individual Safety Assessment for Fuel Servicing

If a facility does not meet all the safety requirements, it requires a separate safety assessment for fuel servicing to be conducted.

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Oxygen Safety - Petroleum Products

Do Not allow oxygen to contact petroleum products like fuel or lubricant as it can cause fire or explosion.

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LOX Transfer Safety

LOX (liquid oxygen) should not be filled or transferred between support equipment on the flight line, as it can lead to safety or quality issues.

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Gaseous Oxygen - Flammability

Gaseous oxygen is not flammable, but accelerates the burning of materials and reacts violently with petroleum products in the presence of an ignition source.

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Munitions-Loaded Aircraft Fueling - SSEA

There is no separate SSEA required for fueling aircraft carrying munitions.

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Type II Oxygen - Usage

Type II oxygen is designed for aircrew use.

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Oxygen Quality Control Reference

Quality control procedures for oxygen are outlined in TO 42B6-1-1.

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LOX Cart Vent Valve Operation

LOX carts should be parked with the vent valve open, and transported with the vent valve closed.

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Hypergolic reaction

A chemical reaction that occurs spontaneously without the need for external heat or ignition. It often happens when oxygen combines with certain fuels, such as hydrazine.

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Liquid Oxygen (LOX)

A pale blue liquid form of oxygen that exists only at extremely low temperatures (-182.5 °C or -297 °F). While it is not flammable, it readily supports the rapid burning of most materials.

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Gaseous Oxygen (GOX)

A gaseous form of oxygen stored in cylinders and used for servicing aircraft.

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Liquid Oxygen Servicing Safety Zone

A designated area surrounding liquid oxygen servicing equipment that requires special safety precautions due to the hazards involved.

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LOX/GOX Cart Parking Distance

The minimum distance that LOX carts containing LOX and oxygen bottle carts containing gaseous oxygen must be parked from combustible structures or sources of ignition to prevent fire hazards. This distance is usually 50 feet.

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Oxygen Cylinder Barrier

A barrier made of noncombustible material, at least 5 feet high with a fire resistance rating of 30 minutes, used to separate oxygen cylinders from incompatible or combustible materials. This helps to prevent accidental ignition or spreading of fire.

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Oxygen Servicing Personnel Safety

All personnel involved in oxygen servicing operations, including those outside the immediate servicing area, must be aware of the risks and follow safety procedures.

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Aircraft Electrical Systems during Oxygen Servicing

To avoid potential hazards, aircraft electrical systems within 25 feet of the oxygen servicing operation should be turned off unless they are directly required for servicing.

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Oxygen Servicing Connector Inspection

Oxygen servicing connectors should be thoroughly examined prior to use, and any traces of petroleum products should be removed. This helps to prevent a potential ignition hazard.

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Oxygen Servicing Qualification

Only highly trained and qualified personnel should operate oxygen equipment and service aircraft systems.

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Secure Oxygen Servicing Equipment

When powering up oxygen servicing equipment, make sure that all connections are secure. This will ensure safe and efficient operation.

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Oxygen Servicing Distance from Taxiing Aircraft

Do not service aircraft with oxygen within 50 feet of taxiing aircraft to prevent potential accidents or fire hazards.

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Aircraft Oxygen System Emptying

Aircraft oxygen systems should be emptied or drained before entering a major maintenance cycle to ensure safety and prevent accidental release of oxygen.

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Devices Allowed in Oxygen Servicing Area

Only night vision goggles and intrinsically safe devices can be used within the oxygen servicing safety zone. Standard devices may pose fire hazards.

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Drum Fuel Servicing

Use original, sealed drums whenever possible. In emergencies, drums may be filled by base fuels service personnel, but extreme care must be taken to ensure cleanliness. Drums previously containing chemicals, oils, or halogenated hydrocarbons should not be used for fuel.

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Contaminants in Drummed Fuel

Water and sediment can contaminate fuel stored in drums. These contaminants must be removed before using drummed fuel.

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Filtering and Testing Drummed Fuel

Ensure aviation fuel passes through a filter or separator before entering aircraft tanks. Test each drum for water using a sampler or siphoning device.

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Fuel Collection Container Storage

Containers for collected fuel should be parked in designated areas approved by the base fire department and included in the base environmental protection plan.

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Grounding Fuel Collection Containers

Fuel collection containers do not need to be grounded at all times but must be bonded during filling or draining operations.

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Covering Fuel Containers

Avoid using plastic sheets to cover fuel containers, as they can collect static electricity and discharge near fuel vapors.

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Storing Fluids in Fuel Containers

Oil or hydraulic fluids should not be stored in containers stenciled for reclaimed fuel.

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Cleanliness in Fluid Servicing

Maintain cleanliness in water, water-alcohol, and environmental fluid servicing. Fluids should be kept free of sediment.

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Simultaneous Water and Fuel/Oxygen Servicing

Aircraft water servicing (including potable and demineralized water) may be done simultaneously with fuel or oxygen servicing, provided the equipment is moved and bonded before each operation.

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Water Truck Positioning

The preferred method for aircraft water servicing is to position the water truck forward or aft, perpendicular (90 degrees) to the fuselage.

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Demineralized Water Temperature

Demineralized water should not be used in aircraft when ambient temperature is below 40°F (5°C) unless a system to heat the water supply is available.

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Environmental Fluids and Usage

Environmental fluids, such as antifreeze and coolant mixtures, are primarily used in cold weather operations to service coolant for radar components.

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Ground Liquid Cooler Cart and Composition

Ground liquid cooler carts are used to service some aircraft, such as the E-3A, with a mixture of 62% uninhibited ethylene glycol and 38% reagent water.

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Environmental Fluid Servicing Vehicle Bonding

Vehicles servicing environmental fluids must be bonded to the aircraft before hoses are connected.

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Oxygen Valve Closure Order

Valves must be closed in a specific order to prevent injury or death due to oxygen-related hazards.

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Multi-bottle Oxygen Cart Usage

When servicing with a multi-bottle oxygen cart, only one bottle should be used at a time to prevent pressure equalization between bottles.

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Oxygen Servicing Unit Gauges

Oxygen servicing units have two gauges: one for servicing cylinders and another for the oxygen transferred into the aircraft.

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Eye Protection During Oxygen Servicing

Eye protection, like safety goggles or a face shield, is mandatory during oxygen servicing tasks.

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Grounding the Gaseous Oxygen Servicing Cart

Statically ground the gaseous oxygen servicing cart to a common ground before connecting the servicing hose to prevent potential electrical hazards.

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Monitoring Aircraft Oxygen Gauges

Personnel should monitor the aircraft oxygen gauges during servicing to ensure tanks are not overfilled.

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Liquid Oxygen Servicing

Liquid oxygen servicing involves exchanging LOX bottles on the aircraft or using a LOX cart for servicing.

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Safety Equipment for LOX Bottle Exchange

LOX bottle exchange operations only require eye protection for the operator.

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LOX Cart Servicing During Fuel Servicing

LOX cart servicing is prohibited during the fuel servicing portion of a CSO (consolidated servicing operation).

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LOX and Petroleum Product Contact

Do not allow LOX to contact petroleum products as fire or explosion may result.

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LOX Skin Contact

LOX will freeze and damage human skin tissue upon contact.

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LOX Spill Response

If LOX spills on asphalt or concrete, stop all operations within a 20-foot radius and allow the area to thaw for at least 30 minutes.

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LOX Freeze Injury Treatment

Do not attempt to rewarm body parts frozen by LOX contact; seek immediate medical attention.

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Fire Protection During LOX Servicing

A 150-pound wheeled Halon 1211 fire extinguisher or equivalent should be present within 50 feet of LOX servicing operations.

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Protective Clothing for LOX Handling

Personnel handling LOX should wear static-resistant clothing, head covering, eye protection, gloves, and footwear, all clean and free of grease, oil, and fuel.

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Purging LOX Servicing Equipment

Liquid oxygen (LOX) servicing equipment must be purged to remove moisture before use to prevent contamination of the aircraft system.

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LOX Connection Leakage

LOX connections, due to design limitations, may not be completely leak-proof. A slight drip contained in a drip pan is acceptable.

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LOX System Stabilization

After LOX servicing, allow the aircraft system to vent and stabilize for at least 30 minutes before use or gauge readings. This prevents moisture from blocking valves and causing damage.

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LOX Cart Storage Location

LOX servicing equipment should be stored outside of shelters/FTRs in a splinter-protected location.

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LOX Servicing in Shelter/FTR (Converters)

LOX servicing in a shelter/FTR is allowed for converters removed from aircraft, but other operations are prohibited in the same shelter/FTR.

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LOX Servicing in Shelter/FTR (Aircraft)

LOX servicing of an aircraft in a shelter/FTR is allowed, but only if all other operations are stopped until servicing is complete and the LOX cart is removed.

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LOX Servicing During CSO/ICT

LOX cart servicing of an aircraft is prohibited during the fuel servicing portion of a CSO/ICT.

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Electrical Switches During LOX Servicing

No electrical switches should be operated during LOX servicing in a shelter/FTR.

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Other Operations During LOX Servicing

No other operations or maintenance work should be performed in a shelter/FTR during LOX servicing.

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Aircraft Safety During LOX Servicing

The aircraft should be safed for CSO/ICT or maintenance before LOX servicing in a shelter/FTR.

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Floor Area Restrictions During LOX Servicing

No floor drains, traps, or other below-floor areas should be within 20 feet of the LOX servicing operation. This includes underfloor weapons storage vaults, except for F-15 first generation shelter guide rails that are free of hydrocarbons and placed in the stowed position.

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Hydrocarbon Cleaning Before LOX Servicing

All puddled or wet hydrocarbons should be cleaned from the shelter floor before LOX servicing.

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Electronic Devices During LOX Servicing

Cellular phones, handheld radios, and any transmitting devices should be turned off within 50 feet of the LOX servicing area.

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Nitrogen Properties

Nitrogen is a colorless, odorless, tasteless gas that is inert and does not support combustion.

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Nitrogen Safety Precautions

Nitrogen can displace oxygen in a confined space, posing a risk of suffocation. It should only be used in well-ventilated areas or with self-contained breathing apparatus.

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Nitrogen Servicing Personnel Qualification

Only qualified personnel are authorized to operate and service nitrogen equipment, ensuring proper handling procedures.

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LIN Servicing Protective Clothing

When servicing with liquid nitrogen (LIN), wear protective clothing, such as head covering, eye protection, gloves, and a face shield, to prevent frostbite.

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LIN Contamination Risk

LIN absorbs oxygen from the atmosphere, contaminating it. If the LIN surface appears bluish, it is considered contaminated and should be handled as LOX.

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LIN Transfer Procedure

When transferring LIN, fill the receiving vessel slowly to reduce thermal shock, which can damage the vessel.

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Hydrazine Servicing Precautions

Hydrazine is a highly corrosive and hypergolic chemical that can react explosively with oxidizers. It requires careful handling and specialized procedures.

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Nitrogen Tire Inflation Requirements

If nitrogen gas is used to inflate aircraft tires, only Class I (water pumped) nitrogen is allowed. Class II (oil pumped) nitrogen can cause an oil film on the inside of the tire, which can result in a combustible mixture when air is used later.

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Nitrogen Servicing Eye Protection

When servicing gaseous nitrogen, use safety goggles or a face shield to protect your eyes.

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Nitrogen Trailer Valve Operation

When moving nitrogen servicing trailers, close all valves except vent valves to prevent accidental release of nitrogen.

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Nitrogen Servicing Hose Handling

Do not stretch the servicing hose excessively, as it can damage the hose and create a safety hazard.

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Nitrogen Equipment Positioning

Position nitrogen servicing units or bottles to prevent accidental damage to the aircraft or equipment during servicing.

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Nitrogen Equipment Supervision

Never leave nitrogen servicing equipment unattended after hook-up to prevent accidental release of nitrogen.

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Clogged LIN Valve Thaw

If a control valve becomes clogged with ice during LIN servicing, thaw it with water.

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LIN Moisture Prevention

Ensure no moisture enters the LIN system during servicing operations, as it can cause damage.

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LIN System Pressure Relief Valve

Before filling an aircraft system with LIN, check that the pressure relief valve on the supply tank is operating properly.

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De-icing Fluid and LOX

De-icing fluids should not be applied to aircraft with LOX equipment within 25 feet, but can be used on aircraft with LOX converters if access doors are closed.

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Tire Servicing Safety

Protect yourself! Wear impact-resistant safety glasses when servicing aircraft tires with pressures above 50 PSI.

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Tire Inflation Tools

Always use a calibrated inflation tool with a relief valve and a minimum 10-foot hose for aircraft tire inflation.

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Nitrogen for Tire Inflation

Only use Class I (water pumped) nitrogen or Class II (oil pumped) nitrogen with an oil concentration below 15 parts per million for tire inflation.

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Safe Position During Tire Inflation

During tire inflation, position yourself in front or behind the tire with the hose fully extended. Keep the area clear of personnel.

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Hydrazine in Aircraft

Hydrazine, a highly toxic and corrosive chemical, is used in F-16 and U-2 aircraft for emergency power and engine starting.

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Hydrazine Odor Warning

Hydrazine's odor can be unreliable as a warning of overexposure because individual sensitivity varies and prolonged exposure can desensitize the nose.

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Hydrazine Health Hazards

Hydrazine poses a health hazard through inhalation, ingestion, and skin absorption. Contact with liquid hydrazine can cause severe burns.

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Short-Term Hydrazine Effects

Short-term exposure to high hydrazine concentrations can cause dizziness, nausea, and irritation of the respiratory system.

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Long-Term Hydrazine Effects

Long-term exposure to hydrazine vapors above permissible limits can damage kidneys and liver, potentially causing a yellowing of the skin and eyes.

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Hydrazine Fire Hazard

The 70% hydrazine and 30% water mixture used in the F-16 is flammable, so it's important to be aware of potential fire hazards.

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Hydrazine Respiratory Protection

Air-supplied respirators are mandatory for working with hydrazine if engineering controls are insufficient to reduce exposure below permissible limits.

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Hydrazine Skin Protection

Approved protective clothing must be worn when there is a risk of skin contact with liquid hydrazine.

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Hydrazine Handling in Emergencies

In-flight EPU or ESS activation requires specialized handling procedures and support from qualified personnel due to the hazards of hydrazine.

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Hydrazine System Integrity Check

Aircraft with activated EPU or ESS should land in an isolated area, and their hydrazine systems should be checked for leaks or spills.

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Hydrazine Leak Detection Safety

Personnel checking for hydrazine leaks or spills must wear proper protective equipment to prevent exposure and potential injury.

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Hydrazine Identification

A purple color change on litmus paper indicates the presence of hydrazine, while confirmed non-hydrazine leaks should be reported to the home base for instructions.

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Transient Hydrazine Support

Transient bases or en route support for an aircraft with a hydrazine leak involves confirming the leak and containing it to minimize the impact.

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Hydrazine Spill Handling

Leaking EPUs or ESSs should be treated as hazardous chemical spills and handled accordingly, notifying local authorities at civilian airports.

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Hydrazine Servicing Procedures

Hydrazine servicing procedures for F-16 and U-2 aircraft require specific attention to safety, including specialized protective equipment and handling protocols.

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Study Notes

Powered Support Equipment (SE) Operation

  • All non-essential SE must be shut down before servicing.
  • SE should be parked outside fuel servicing safety zone (FSSZ) and 10 feet from any aircraft.
  • Exceptions exist for munitions loaders/jammers during CSOs or ICTs, allowing passage underneath fuel vent outlets, but not parking there.
  • Consider wind direction, ramp, mechanical strain, and fuel source location when positioning SE.
  • Exhaust outlets should not be pointed at the aircraft.
  • Operators must remain near the operating SE.
  • Avoid touching hot exhaust manifolds.
  • Do not refuel SE while operating or with a hot manifold/piping.
  • Do not start SE when fuel vapors are present.
  • External tank transfers to SE internal tanks are not refueling, only if the SE is designed to perform this task.

Fuel/Water Servicing Vehicle Operation

  • Vehicles should not park closer than 25 feet from aircraft, unless a spotter is used for directing.
  • Exceptions to 25-foot rule exist for specific aircraft (AN-124, B-1, etc.) allowing positioning under horizontal stabilizers while maintaining at least a 10-foot clearance.
  • Specific exceptions apply to A-10, AN-124, C-5, C-17, C-130, C-135, E-4B, VC-25, Boeing 747, C-27, and U-2R; allowing vehicle within 10 feet, but not closer than 4 feet from the aircraft.
  • Minimize 5-foot clearance between fuel servicing vehicles and any part of the aircraft during regular operations, except when in HAS/PAS.
  • Special exceptions apply for R-11 fuel servicing vehicles within HAS/PAS, and high-lift platform hydrant servicing trucks.
  • Maintain a clear path in front of vehicles for emergency evacuation. Specific exceptions for B52 hydrant servicing.
  • When approaching an aircraft, do so parallel to the wings, unless the aircraft layout necessitates another approach.
  • Stop vehicles 25 feet away, preferably uphill; move into servicing position on signal.
  • Use spotters and chocks when backing and for any vehicle that is not exempt from chocks.
  • Chocks must be compliant with MIL-PRF-32058.

Aircraft Refueling

  • Mandatory use of operational checklists.
  • Non-essential personnel should leave FSSZ.
  • APU/GTC use during fueling is restricted to certain aircraft.
  • Turn off the ignition switch after the servicing vehicle or equipment is parked, brakes set, and before wheels are chocked, except equipment using PTO to drive the pump.
  • When refueling by "over the wing/open port" method bond the nozzle to the aircraft before removing the fill cap.
  • Ground/bond refueling vehicle and equipment to aircraft.
  • Check strainer coupling for positive locking before pressurizing the hose.
  • Ensure the nozzle is securely locked before pressurizing hose. Otherwise, the nozzle is defective and must be removed from service.
  • Fuel servicing supervisor ensures proper SPR nozzle connection for single-point servicing.
  • SPR nozzle types (D-1, D-2, D-3) have specific applications for fuselage or underwing servicing. Refer to table for specifics.
  • Workstands and other equipment not needed for servicing must be clear of the aircraft..
  • Complete connections for intercoms, auxiliary power, and portable refueler panels before fuel transfer.

Multiple Source Refueling

  • Usually, one truck services the aircraft.
  • Concurrent multi-truck or truck-hydrant fueling prohibited on medical evacuation craft with patients.
  • Fuel flow meters must be actively monitored for backflow and other issues
  • Defuel Override Valve must be in off position and locked, and red protective cover closed.
  • Maintain necessary contact between fuel servicing supervisor and panel operators.
  • Adhere to specific technical orders for multiple fueling procedures.

Aircraft Defueling

  • Maximum defueling rate is 300 GPM, to prevent overflow.
  • Maintenance personnel shall drain water from aircraft sumps before defueling..
  • Check fuel grade, especially after fuel cell maintenance or if alternate fuel was last used.
  • Do not pressurize hoses with the single point nozzle open.
  • Ensure high-level shut-off operational on refueler.
  • For all other units, ground personnel are on the unit to monitor fuel levels.

APU/GTC Use During Refueling and Defueling

  • APU/GTC use is permitted for specific aircraft.
  • One person at the APU/GTC controls at all times, preferably on a ground control panel, unless APU has shutdown capability in case of fire/overheat.
  • constant communication between cockpit, supervisor, and servicing crew is required for immediate shutdown.
  • Fuel servicing sources should avoid being within 50 feet of operating APUs/GTCs, except for C-5 and C-17.
  • Start APU/GTC in a stable condition before pressurizing refueling hose or pantograph.

Initial Filling Operations of Aircraft with Foam-Filled Tanks

  • Reduced flow rate refueling is required for newly/recently repaired aircraft with vapor-free bladder tanks.
  • Fuel servicing supervisor notifies refueling operator when reduced flow required.

Filling Fuel Servicing Vehicles From Hydrant Systems

  • Follow stated distance criteria and established procedures in the cited technical orders.

Servicing in Aircraft Alert, Hardened/Protective Aircraft Shelters, or Flow Through Revetments (FTRs)

  • Cease operations, notify fire department, and evacuate non-essential personnel in emergency situations.
  • Comply with fuel servicing safety zones.
  • Place refueling vehicle at maximum hose length, unless otherwise noted.
  • Ensure fire protection equipment is readily available.
  • Non-essential equipment/personnel removed from area.
  • Powered vehicles are often shut down and parked outside the shelter when possible, with all aircraft doors open.
  • Electrical systems compliance: Class 1 Division 1 or 2 per specific requirements
  • Doors will remain open during refueling operations.
  • Special conditions apply during certain situations inside shelters

Unique Requirements When Servicing in Hardened/Protective Aircraft Shelters (HAS/PAS)

  • Facility must comply with electrical requirements outlined in DoD Unified Facility Criteria.
  • Specific electrical requirements differ for first, modified first, second, and third generation shelters.
  • Location of equipment/personnel within shelter is critical, depending on configuration.

Aircraft Fuel Servicing in Type A/F 37T10/11 Hush Houses

  • Fuel servicing only permitted after aircraft engine runs are completed to avoid fuel depletion.
  • Other operations cease during fuel servicing.
  • All personnel doors are closed except those for control room/related areas..

Fuel Servicing Explosives-Loaded Aircraft

  • Refueling should normally precede munitions or explosives loading.
  • Restrictions apply to aircraft with different types of munitions, and special locations such as “hot cargo pads”
  • Authorization requirements from relevant aircraft manuals may be needed and should be adhered to.

Fuel System Maintenance Facilities

  • Fuel servicing is allowed when facility complies with requirements of applicable technical orders.
  • Forced air ventilation, fuel vapor collection systems, or open doors. One aircraft at a time.

Fuel Servicing in Hangars and Other Facilities

  • Separate hangar/facility or fire resistive separation walls required for servicing operations.
  • Ventilation to remove fuel vapors is mandatory.
  • Drainage systems must be capable of handling fuel spills.
  • Specific electrical requirements depend on the class and division of the facility
  • A separate SSEA might be needed if the facility does not meet the above requirements.
  • Different facilities have different requirements.

Oxygen Servicing

  • Do not allow oxygen to contact petroleum products; this can cause fire/explosion.
  • LOX carts shall be parked with vent valve open, and transported with the vent valve closed.
  • Do not fill or transfer LOX from support equipment (SE) to SE, unless approved.
  • Oxygen servicing components must be free of petroleum-based products to avoid contamination.
  • All servicing personnel should wear proper Personal Protective Equipment (PPE)
  • Gaseous/liquid oxygen requires handling procedures and specific restrictions when in close proximity to different areas/types of activity.
  • Distance criteria must be followed regarding parking and operating/use areas

Nitrogen Servicing

  • Nitrogen is inert and does not react, but may displace oxygen in confined spaces.
  • Nitrogen-based vehicles/units often do not require grounding/bonding, but certain considerations must be kept in mind.
  • Two people are required for certain nitrogen servicing unless the necessary equipment and gauges can be seen and controlled by one person.
  • Use of nitrogen inflation for aircraft tires must comply with class requirements (water pump vs. oil pump).

Hydrazine Servicing

  • Hydrazine is corrosive and hypergolic, often used in emergency systems.
  • High and low level exposure have different effects; certain protection levels are required.
  • Fire extinguishers are recommended for hydrazine exposure due to the specific properties of these compounds.
  • Hydrazine is very toxic and has a serious fire hazard, with water being the appropriate suppression medium. Certain protective clothing and equipment are needed due to the extreme hazards.

Hydraulic and Oil Servicing

  • Adhere to aircraft-specific procedures and requirements to prevent contamination.
  • Servicing equipment and containers must be properly positioned to prevent accidental contact.

Drum and Container Servicing

  • Similar grounding and bonding procedures as aircraft fuel servicing apply for drum fuel servicing.
  • Fuel, and any potential contaminants, must be properly checked from drums and containers before introduction of fuels/materials to aircraft systems for servicing.

Water, Water-Alcohol, and Environmental Fluid Servicing

  • Positioning requirements for water trucks generally place them in front of or back of aircraft.
  • Some fluids/materials have issues (ex. Demineralized water) if below specified temperatures, often requiring heating systems.
  • Environmental fluids often require a ground cooler device.

Aircraft De-icing

  • De-icing fluid permitted while engines operate, and personnel and equipment must stay outside engine danger areas.
  • Specific restrictions on introducing the fluid near engine intakes/exhausts. Avoid spraying de-icing fluid during fuel or LOX servicing operations.

Aircraft Tire Servicing

  • Servicing requires specific maintenance and personnel protection for inflation procedures exceeding a specified PSI value.
  • Nitrogen (class I) or compressed air (class II with specific oil concentration limits) is permitted for tire inflation. Proper regulation of the source is critical. Specific goggles and calibrated tools must be used.
  • Servicing personnel must be positioned to prevent harm from the procedure.

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Test your knowledge on the various operational requirements and safety protocols for powered support equipment. This quiz covers matching operational criteria with their respective descriptions and required actions, helping reinforce safety measures and best practices in equipment operation.

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