Safe Operation of Steam Heating

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Questions and Answers

Before starting a new hot water boiler or after a prolonged shutdown, the first item that should be checked is:

  • the low water cut-off
  • the circulator pump
  • the temperature limit settings
  • the inspection certificate (correct)

While preparing a boiler plant for start-up, there are pieces of auxiliary equipment that must be proven to work. These include:

  • feedwater supply, fuel supply, combustion air (correct)
  • burner operation, boiler doors, fan ducting enclosure
  • log book, operator's valid certificate, water softeners
  • water test equipment, fuel supply, force draft fan

Large and complex high pressure steam plants:

  • needs to be tested and certified by an inspector every 6 months
  • can have several different headers identified by the pressures at which they operate (correct)
  • are normally operating with at pressures that varies with the demand
  • have one common header so as to limit the pressure differentials

Boiler explosions may be classified as:

<p>furnace and pressure explosions (D)</p> Signup and view all the answers

The operating pressure of a hot water heating boiler should be:

<p>25% below the relief valve setting (D)</p> Signup and view all the answers

D.C. equipment battery banks will:

<p>supply enough power for DC pumps to operate until equipment can be shut down safely (B)</p> Signup and view all the answers

How often would you test the low level fuel cut-off on a low pressure steam heating boiler by blowing out the float chamber?

<p>weekly (D)</p> Signup and view all the answers

A rapidly falling water level in the boiler may be caused by:

<p>a faulty feedwater level controller (D)</p> Signup and view all the answers

The most important rule in safe operation of a steam heating boiler is:

<p>to maintain a normal water level (A)</p> Signup and view all the answers

Cutting in steam heating boilers is somewhat different than power boilers as:

<p>heating boilers are generally not equipped with non-return valves (A)</p> Signup and view all the answers

Boiler maintenance logs must:

<p>provide a continuous record of boiler operation, testing and maintenance (D)</p> Signup and view all the answers

At what pressure should a hot water heating boiler operate if the relief valve is set to 750 kPa?

<p>562 kPa (C)</p> Signup and view all the answers

Boilers are designed to withstand internal pressure but not:

<p>external pressure (B)</p> Signup and view all the answers

Boilers are designed to withstand internal pressure:

<p>not external pressure (A)</p> Signup and view all the answers

Most higher capacity boiler burners have SSOV's with proof of closure switches:

<p>in all cases, proof of closure is a pre ignition interlock (A)</p> Signup and view all the answers

Prior to the start of the shift, it is important to:

<p>read and comprehend the log book (B)</p> Signup and view all the answers

Some hot water system circulating pumps:

<p>have stuffing boxes which need to be checked for proper amount of leakage (D)</p> Signup and view all the answers

While the boiler is warming up it is good practice to:

<p>check the low water cut off device for proper operation (A)</p> Signup and view all the answers

Boiler dry out means:

<p>drying out the new refractory (C)</p> Signup and view all the answers

Plants that have no backup power:

<p>remain dead until utility power is restored (A)</p> Signup and view all the answers

Flashcards

Low Water Cut-Off

Ensures boiler shuts down if water level is too low.

Auxiliary Equipment Check

Essential equipment like water test tools, fuel supply, and fans are functional before starting a boiler.

Complex Steam Plant Headers

Differing header pressures indicate separate systems.

Types of Boiler Explosions

Classifications include human/mechanical errors and overpressure.

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Hot Water Boiler Operating Pressure

Should be 25% below the relief valve setting to prevent unnecessary release.

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D.C. Battery Bank Function

Supply enough power to safely shut down during power loss.

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Low Water Fuel Cut-off Test Frequency

Should be tested weekly to ensure functionality.

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Rapidly Falling Water Level

Indicates a serious system issue.

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Safe Boiler Operation

Maintaining the correct water level is critical for safe operations.

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Steam Heating Boilers

Heating boilers often lack non-return valves unlike power boilers.

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Study Notes

  • The first item to be checked before starting a new hot water boiler or after a prolonged shutdown is the inspection certificate.
  • Auxiliary equipment that must be proven to work while preparing a boiler plant for start-up includes feedwater supply, fuel supply, and combustion air
  • Large and complex high-pressure steam plants can have several different headers identified by the pressures at which they operate.
  • Boiler explosions may be classified as furnace and pressure explosions.
  • The operating pressure of a hot water heating boiler should be 25% below the relief valve setting.
  • DC equipment battery banks will supply enough power for DC pumps to operate until equipment can be shut down safely.
  • Low level fuel cut-off on a low-pressure steam heating boiler should be tested weekly by blowing out the float chamber.
  • A rapidly falling water level in the boiler may be caused by a faulty feedwater level controller.
  • The most important rule in the safe operation of a steam heating boiler is to maintain a normal water level.
  • Cutting in steam heating boilers differs from power boilers because heating boilers are generally not equipped with non-return valves.
  • Boiler maintenance logs must provide a continuous record of boiler operation, testing, and maintenance.
  • A hot water heating boiler with a relief valve set to 750 kPa should operate at 562 kPa.
  • Boilers are designed to withstand internal pressure but not external pressure.
  • Boilers are designed to withstand internal pressure and not external pressure.
  • Higher capacity boiler burners have SSOV's with proof of closure switches; in all cases, proof of closure is a pre-ignition interlock.
  • Prior to the start of the shift, it is important to read and comprehend the log book.
  • Some hot water system circulating pumps have stuffing boxes which need to be checked for proper amount of leakage.
  • While the boiler is warming up, it is good practice to check the low water cut-off device for proper operation.
  • Boiler dry out means drying out the new refractory.
  • Plants that have no backup power remain dead until utility power is restored.

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