CH6-Mills-gpoe_2024
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Questions and Answers

What is the primary purpose of cooling the rolls in the rolling process?

  • To reduce the roll force
  • To prevent overheating and damage to the rolls (correct)
  • To enhance the material properties of the rolled product
  • To increase the roll gap

What is the significance of maintaining the desired temperature during the rolling process?

  • To enhance the metal grain structure
  • To increase the rolling speed
  • To reduce the roll force required
  • To achieve the desired product properties and dimensional tolerances (correct)

What is the primary difference between primary and secondary mills in the rolling of long products?

  • Primary mills use cold rolling, while secondary mills use hot rolling
  • Primary mills produce finished products, while secondary mills produce semis
  • Primary mills produce semis, while secondary mills produce finished products (correct)
  • Primary mills use hot rolling, while secondary mills use cold rolling

What is the purpose of the coilers in the rolling process?

<p>To coil the strips into a compact form (D)</p> Signup and view all the answers

What is the primary reason for hot rolling long products?

<p>To facilitate the large reduction in passes (A)</p> Signup and view all the answers

What type of defects are induced during the rolling process?

<p>Rolling defects (C)</p> Signup and view all the answers

Which type of testing equipment is used to detect inside defects in a finished product?

<p>Ultrasonic testing machine (B)</p> Signup and view all the answers

What is the primary purpose of auxiliaries such as cranes, roll tables, and material handling equipment in a mill?

<p>To facilitate the integrated functioning of the mill (B)</p> Signup and view all the answers

What type of steels are produced using both continuous casting and ingot teeming processes?

<p>Special steels including Alloy and Stainless (B)</p> Signup and view all the answers

What is the primary purpose of soaking pits in the hot rolling process?

<p>To heat the ingots to a high temperature before rolling (C)</p> Signup and view all the answers

What is the primary purpose of reheating furnaces in primary long product mills?

<p>To heat the ingots to a temperature above their recrystallization temperature (C)</p> Signup and view all the answers

What is the main difference between the furnaces used in primary long product mills and those used in finishing mills?

<p>The type of furnaces used, batch type or continuous (A)</p> Signup and view all the answers

What is the term used to describe the machines used to straighten metal products?

<p>Roller straightening machines (B)</p> Signup and view all the answers

What is the purpose of inspection in the metal production process?

<p>To ensure that no defective products are sent to customers (C)</p> Signup and view all the answers

What is the primary mode of transportation used to dispatch metal products?

<p>Rail (B)</p> Signup and view all the answers

What is the primary reason for soaking the ingots and continuous cast slab or blooms in soaking pit furnaces?

<p>To achieve uniform temperature and microstructure (B)</p> Signup and view all the answers

What is the purpose of scarfing the bloom in the bloom shear?

<p>To remove hot top and bottom end (A)</p> Signup and view all the answers

What is the significance of the walking beam furnace in the production of stainless steel slabs?

<p>To heat the stainless steel slabs uniformly (A)</p> Signup and view all the answers

What is the primary purpose of using ultrasonic flaw detectors in the inspection of Rail & pipes?

<p>To inspect the internal microstructure of the material (C)</p> Signup and view all the answers

What is the significance of grinding, pickling, or shot blasting in the inspection of rolled bars, billets, and blooms?

<p>To remove surface defects and expose the underlying material (D)</p> Signup and view all the answers

What is the primary purpose of testing samples collected from rolled products?

<p>To evaluate the physical and chemical properties of the material (A)</p> Signup and view all the answers

What is the significance of the cogging mill in the hot rolling process?

<p>To shape the material into the desired form (C)</p> Signup and view all the answers

What is the primary purpose of using 4 high roughing mills in the hot rolling process?

<p>To achieve the required T-Bar thickness (D)</p> Signup and view all the answers

What is the significance of the steckel mill in the hot rolling process of stainless steel slabs?

<p>To shape the stainless steel slabs into the desired form (B)</p> Signup and view all the answers

What is the primary purpose of disposing rolled bars, billets, and blooms based on their grades and final property requirements?

<p>To ensure that the material meets the required specifications (B)</p> Signup and view all the answers

What is the primary purpose of the On-Line Oxidation Furnace in the Sendzimir type Continuous Hot Dip Galvanizing facilities?

<p>Removing oil and grease (A)</p> Signup and view all the answers

What is the main cause of the Orange Peel effect in Cold Rolled products?

<p>Grain structure irregularities (C)</p> Signup and view all the answers

What is the primary function of the Jet Coating system in the Continuous Hot Dip Galvanizing facilities?

<p>Improving zinc coating thickness control (D)</p> Signup and view all the answers

Which of the following defects is most likely caused by incorrect rolling temperature?

<p>Scale Pits/Scabs (B)</p> Signup and view all the answers

What is the primary purpose of the Chemical Treatment in the Continuous Hot Dip Galvanizing facilities?

<p>Preventing atmospheric corrosion (B)</p> Signup and view all the answers

What is the term for the difference in height or thickness of the material before and after rolling?

<p>Draft (D)</p> Signup and view all the answers

What is the term for the ratio of the area before rolling to the area after rolling?

<p>Coefficient of Reduction (C)</p> Signup and view all the answers

What is the principle that states the volume of material remains the same before and after rolling?

<p>Rolling Constant Principle (B)</p> Signup and view all the answers

What is the term for the increase in length of the material after rolling?

<p>Elongation (C)</p> Signup and view all the answers

What is the term for the difference in width of the material before and after rolling?

<p>Spread (D)</p> Signup and view all the answers

What is the primary purpose of cold rolling?

<p>To reduce the thickness of the material (C)</p> Signup and view all the answers

What type of steel plates are produced at the Special Plate Plant (SPP)?

<p>Quenched and tempered special steel plates (A)</p> Signup and view all the answers

What is the purpose of heat treatment in the finished stage of processing?

<p>To achieve desired mechanical properties (C)</p> Signup and view all the answers

What is the purpose of input hot rolled coils testing?

<p>To check for internal defects (C)</p> Signup and view all the answers

What type of rolling mill is used to reduce the thickness of the material in multiple passes?

<p>Reversing mill (D)</p> Signup and view all the answers

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