Refrigeration Systems and Regulations Quiz
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Questions and Answers

What is the main reason to avoid trapping liquid refrigerant between service valves after transferring refrigerant liquid from a recovery unit to the system being emptied?

  • To ensure proper pressure equalization during the transfer. (correct)
  • To prevent oil from entering the transfer unit receiver.
  • To prevent contamination of the recovery unit's receiver.
  • To prevent oil from entering the refrigeration system's cooler.
  • What is a safe method to determine the appropriate pressure for leak testing a refrigeration system?

  • Calculate it based on the discharge operating pressure.
  • Use the ambient pressure at standby conditions.
  • Refer to the low-side test-pressure data plate value on the system. (correct)
  • Use the ambient temperature plus 30 degrees Celsius and convert it to pressure using a pressure-temperature chart.
  • What is the recommended course of action when a technician discovers that R-502 has been accidentally added to an R-22 system?

  • Recover all the refrigerant into a separate tank, labeled appropriately. (correct)
  • Vent all the refrigerant into the atmosphere.
  • Recover and reuse all the refrigerant in another system, assuming compatibility with the new system.
  • Recycle all the refrigerant through a specialized recovery unit.
  • What is the chemical composition of ozone in the stratosphere?

    <p>Three oxygen atoms per molecule (O3). (B)</p> Signup and view all the answers

    What factors primarily determine the duration of the dehydration process during a refrigeration system evacuation?

    <p>The size of the vacuum pump and the suction line diameter. (A)</p> Signup and view all the answers

    According to the EPA, what should a technician explain to a customer regarding the costs associated with refrigerant recovery?

    <p>All of the above. (D)</p> Signup and view all the answers

    What authority do state and local governments have in relation to the Clean Air Act/EPA regulations regarding refrigerants?

    <p>They can enact stricter regulations but cannot ease or reduce the federal Clean Air Act/EPA regulations. (A)</p> Signup and view all the answers

    What does it mean for a refrigeration oil to be hygroscopic?

    <p>It readily absorbs moisture from the air. (C)</p> Signup and view all the answers

    Why should refrigerant vapor be introduced into a chiller system before liquid refrigerant during charging?

    <p>Liquid charged into a deep vacuum will cause the refrigerant to boil and may lower temperatures enough to freeze the water in the tubes. (B)</p> Signup and view all the answers

    What is the primary concern when using a vacuum pump that is too large for a refrigeration system evacuation?

    <p>Trapped water may freeze due to the rapid pressure drop. (B)</p> Signup and view all the answers

    In a low-pressure chiller with an open-type compressor, which component is most susceptible to leaks?

    <p>Shaft seal (C)</p> Signup and view all the answers

    What is the best way to prevent air accumulation in an idle low-pressure refrigeration system?

    <p>Maintain system pressure slightly above atmospheric. (C)</p> Signup and view all the answers

    What percentage of the refrigerant charge per year is considered a major leak in commercial/industrial process refrigeration systems, requiring repair?

    <p>35% (D)</p> Signup and view all the answers

    During refrigerant vapor recovery from a low-pressure refrigeration system, which of the following should be operating?

    <p>System water pumps, the recovery compressor, and the recovery condenser water should all be on. (C)</p> Signup and view all the answers

    Where does refrigerant go after leaving the purge unit of a low-pressure centrifugal system?

    <p>The evaporator (D)</p> Signup and view all the answers

    From which part of the low-pressure centrifugal system does the purge unit take its suction?

    <p>The top of the condenser (A)</p> Signup and view all the answers

    What type of mixture is a ternary refrigerant blend?

    <p>three-part (D)</p> Signup and view all the answers

    In a refrigeration system, where is high pressure vapor converted to high pressure liquid?

    <p>condenser (B)</p> Signup and view all the answers

    Which of the following is an approved 'drop-in' service replacement for R-12?

    <p>According to the EPA there are no 'drop-in' replacements (B)</p> Signup and view all the answers

    What is the proper method for discarding a disposable refrigerant cylinder?

    <p>assure refrigerant is recovered and recycle the metal (A)</p> Signup and view all the answers

    CFC refrigerants contain which of the following elements?

    <p>chlorine, fluorine, carbon (D)</p> Signup and view all the answers

    Before disposing of any system containing refrigerant, what must be done?

    <p>recover the refrigerant (C)</p> Signup and view all the answers

    Which procedure is not an approved technique for system cleanup after a burnout?

    <p>flushing with liquid refrigerant to clean tubing (C)</p> Signup and view all the answers

    What effects can ozone depletion have on the environment?

    <p>all of the above (D)</p> Signup and view all the answers

    What is required for a passive system-dependent recovery device when recovering refrigerant?

    <p>It captures refrigerant in a non-pressurized container. (A)</p> Signup and view all the answers

    What happens when R-12 or R-22 refrigerants are exposed to high temperatures?

    <p>They form hydrochloric and hydrofluoric acids. (C)</p> Signup and view all the answers

    Which best describes the current regulations on the sale of CFC and HCFC refrigerants?

    <p>Sales are restricted to EPA certified technicians only. (A)</p> Signup and view all the answers

    Which situation regarding refrigerant leak repair is mandatory?

    <p>Repairing a leak if more than 35% of the charge escapes in 12 months. (A)</p> Signup and view all the answers

    For which type of appliance can a passive recovery device be used?

    <p>Domestic refrigerators (D)</p> Signup and view all the answers

    What is the proper action when venting refrigerant from a graduated charging cylinder?

    <p>It is advisable to recover all vented refrigerant. (D)</p> Signup and view all the answers

    When working with schraeder valves, what is considered 'critical'?

    <p>All of the above. (D)</p> Signup and view all the answers

    What is the requirement for refrigerant recovery devices with regard to the refrigerants listed?

    <p>None of the listed refrigerants need recovery devices. (B)</p> Signup and view all the answers

    What is the required leak rate for appliances containing more than 50 pounds of refrigerant to be repaired under EPA regulations?

    <p>15% (B)</p> Signup and view all the answers

    Which refrigerant is expected to be found in older residential split system air conditioners?

    <p>R-22 (A)</p> Signup and view all the answers

    Under ASHRAE Standard 15, which refrigerant requires an equipment room refrigerant monitor?

    <p>R-123 (B)</p> Signup and view all the answers

    What is an indicator of a possible leak in a high-pressure system?

    <p>excessive superheat (A)</p> Signup and view all the answers

    When cannot system-dependent recovery equipment be used?

    <p>the appliance contains over 15 pounds of refrigerant (C)</p> Signup and view all the answers

    How is moisture removed from a system?

    <p>using a filter drier (A)</p> Signup and view all the answers

    Which component is not part of the low side of the system?

    <p>receiver (B)</p> Signup and view all the answers

    Soap bubble testing is specifically used for what purpose?

    <p>to pinpoint refrigerant leaks (D)</p> Signup and view all the answers

    Why is it necessary to allow the pressure reading of a recovery cylinder to stabilize at room temperature?

    <p>Because any comparisons to a pressure-temperature chart is only valid if both the pressure and temperature of the refrigerant are stable. (D)</p> Signup and view all the answers

    What is the primary role of a standard vacuum pump designed for evacuation and dehydration?

    <p>It can only function as a recovery device with a non-pressurized container. (B)</p> Signup and view all the answers

    What should be done with nitrogen used for pressurizing or clearing debris from a system?

    <p>It can be vented. (B)</p> Signup and view all the answers

    If a reclamation processing plant receives a recovery tank containing a mixture of refrigerants, what are their options?

    <p>They can refuse to process the refrigerant and return it. (B), They can agree to destroy the refrigerant for a fee. (C)</p> Signup and view all the answers

    What is the function of low loss fittings in refrigerant recovery devices?

    <p>To connect the recovery device to an appliance and prevent refrigerant loss when disconnected. (A)</p> Signup and view all the answers

    What requirement must recovery or recycling equipment manufactured after November 15, 1993 meet?

    <p>It must recover 95% of the refrigerant from appliances regardless of compressor functionality. (C)</p> Signup and view all the answers

    What happens to refrigerants if a recovery tank contains a mixture and is processed?

    <p>It can be destroyed for a fee but not processed otherwise. (A)</p> Signup and view all the answers

    What is a consequence of not using low loss fittings during refrigeration recovery?

    <p>Potential refrigerant loss during disconnection. (D)</p> Signup and view all the answers

    Flashcards

    Ternary refrigerant blend

    A mixture composed of three different refrigerants.

    Condenser function

    Converts high pressure vapor to high pressure liquid in a refrigeration system.

    Approved drop-in replacement for R-12

    According to the EPA, there are no approved drop-in replacements for R-12.

    Disposing refrigerant cylinder

    All refrigerant must be recovered and the cylinder rendered useless before recycling.

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    CFC refrigerants

    Contain chlorine, fluorine, and carbon.

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    Refrigerant recovery

    You must recover the refrigerant before disposing of any system.

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    System cleanup after burnout

    Flushing with liquid refrigerant for cleanup is not an approved technique.

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    Non-Azeotropic refrigerants leakage

    Leak in uneven amounts due to different vapor pressures.

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    Trapping refrigerant

    Refers to preventing liquid refrigerant from being trapped between service valves during transfer.

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    Leak testing pressure

    Safe pressure for leak testing can be determined by the low-side test-pressure data-plate value.

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    Refrigerant recovery for mixtures

    Technicians must recover mixed refrigerants (like R-502 in R-22) into a separate tank.

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    Ozone composition

    Ozone in the stratosphere consists of molecules of three oxygen atoms.

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    Vacuum pump capacity

    The size of the vacuum pump and suction line influences the length of dehydration time.

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    Refrigerant recovery necessity

    Technician should explain that refrigerant recovery is vital for health and environmental protection.

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    State laws on refrigerants

    State and local governments can create stricter regulations than the Clean Air Act/EPA guidelines.

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    Hygroscopic oil

    Hygroscopic oil readily absorbs moisture from the environment.

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    Passive System-Dependent Recovery Device

    A recovery device that never needs a pump, compressor, or heat for small appliances.

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    Sale of CFC and HCFC Refrigerants

    Restricted to technicians who are EPA certified in refrigerant recovery.

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    Mandatory Leak Repair Timeframe

    It is not mandatory to repair a small appliance leak but is recommended when over 35% of the charge escapes a year.

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    Permissible Passive Recovery Device

    A passive recovery device can be used on domestic refrigerators.

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    Schraeder Valve Safety

    It is critical to inspect, replace damaged cores, and cap the schrader ports to prevent leakage.

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    Decomposition of R-12 or R-22

    Exposure to high temperatures can decompose these refrigerants into hydrochloric and hydrofluoric acids.

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    Venting Refrigerant from Charging Cylinder

    Any refrigerant vented from a graduated charging cylinder must be recovered.

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    Refrigerant Recovery from High Side

    Recover the refrigerant from the high side of the system is crucial for efficient recovery.

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    Stabilizing cylinder temperature

    Allows for accurate pressure readings in recovery cylinders.

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    Standard vacuum pump function

    Used as an active recovery device only in combination with a non-pressurized container.

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    Nitrogen use in refrigeration

    Nitrogen can be vented when used to pressurize or blow debris.

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    Recovery tank with mixed refrigerants

    A reclamation plant can refuse processing or charge for destruction.

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    Low loss fittings

    Connect recovery devices with minimal refrigerant loss when disconnected.

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    Post-1993 recovery equipment

    Must recover 95% of refrigerant from small appliances prior to disposal.

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    Refrigerant recovery regulations

    Standards for recovering refrigerant to protect the environment.

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    Pressure-temperature relationship

    Pressure and temperature of refrigerant must be stable for valid comparisons.

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    50 pounds refrigerant leak

    EPA regulations mandate repairs if leak exceeds 15% per year.

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    Industrial leak repair threshold

    Leaking industrial refrigerant must be repaired if leaks exceed 35% per year.

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    Common refrigerant in older ACs

    Older residential ACs typically use R-22 refrigerant.

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    ASHRAE Standard 15 monitor

    An equipment room monitor is required for R-123 refrigerant.

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    Leak checking R-134a

    Leak checks on R-134a systems should be done using pressurized nitrogen.

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    High-pressure system leak indicator

    Excessive superheat in a high-pressure system may indicate a leak.

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    Soap bubble testing

    Used to pinpoint refrigerant leaks effectively.

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    Refrigerant leaving receiver

    Refrigerant exits the receiver as a high pressure liquid.

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    Vapor charging

    Introducing refrigerant vapor into the system before liquid charging to avoid freezing.

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    Effects of large vacuum pump

    Using a large vacuum pump can freeze trapped water in the system.

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    Susceptible component in chiller

    The shaft seal on a low-pressure chiller with an open compressor is prone to leaks.

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    Prevent air in idle system

    Maintain system pressure slightly above atmospheric to prevent air accumulation.

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    Leak rate for repairs

    Commercial systems must be repaired when the leak rate exceeds 35% per year.

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    Recovering vapor in system

    During vapor recovery, all system water pumps, the recovery compressor, and recovery condenser water should be on.

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    Refrigerant path after purge

    After leaving the purge unit, refrigerant goes to the evaporator in a low-pressure centrifugal system.

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    Major repairs under EPA

    Replacement of an evaporator coil is always considered a major repair under EPA regulations.

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    Study Notes

    EPA Section 608 Study Questions

    • Refrigeration technicians violating the Clean Air Act can face consequences like losing their EPA certification, fines, and appearing in Federal court.

    • After 1995, only recovered and recycled CFC refrigerants were allowed for servicing existing units in the USA.

    • Recovered refrigerant can be reused in the same or other systems owned by the same person.

    • EPA guidelines require demonstrating competency in recovery and/or recycling refrigerant procedures, failure may result in certification revocation.

    • Refrigerants containing chlorine are more prone to reaching the stratosphere and destroying the ozone layer because they are stable in the lower atmosphere.

    • Refrigerant systems are considered adequately dehydrated when a vacuum indicator has reached and held the required vacuum, for a set amount of time.

    • Disposable refrigerant containers are for recycled and recovered refrigerant. Tests must also be performed on these containers.

    • HCFC refrigerants are a type of refrigerant, and an example is R-124.

    • Azeotropic refrigerant mixtures act like a single-component refrigerant over their entire temperature range.

    • Chlorofluorocarbons(CFCs) and hydrochlorofluorocarbons(HCFCs) are used in appliances, and must be recovered before disposing of the appliance.

    • Cylinders that are used as disposable cylinders need to have internal cylinder pressure reduced to at least 15 PSI for safe disposal.

    • The high-pressure gauge on service manifold sets has a continuous scale, typically calibrated from 0 to 500 PSI.

    • Stratospheric ozone depletion is a serious environmental consequence of some refrigerant gases.

    • The ozone layer protects Earth from ultraviolet radiation from the sun damaging the atmosphere.

    • Penalties for refrigerant violations range up to a significant amount of money.

    • Using CFCs and hydrochlorofluorocarbons (HCFCs) can cause ozone depletion.

    • Personal protective equipment (PPE), like gloves and eye protection, is crucial when handling refrigerants.

    • Manifold gauges are important tools in refrigerant servicing.

    • The correct refrigerant safety practices prevent ozone degradation and protect people.

    EPA Section 608 Study Questions (CORE)

    • Loss of EPA certification, fines, and court appearances can result from Clean Air Act violations by technicians.

    • CFC refrigerants servicing in the USA are only available from recovery or recycling after 1995.

    • Recovered refrigerant can be reused in multiple systems owned by the same individual, but only under stated restrictions.

    • EPA violations result in loss of certification and possible legal consequences.

    • CFCs are more likely to reach the stratosphere than other chemicals because they are so stable.

    • A system is considered properly dehydrated when a specific vacuum pressure has been maintained.

    • To safely handle refrigerant, personal protective equipment (PPE), like gloves and eye protection, is essential.

    • Chlorine and bromine reactions with ozone result in atmospheric ozone destruction.

    • Procedures like hydrostatically testing refrigerant tanks are required.

    • Leak-checking appliances with suitable gases like nitrogen is important.

    • Appropriate practices must be followed for safe refrigerant handling.

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    Description

    Test your knowledge on refrigeration systems and the relevant EPA regulations. This quiz covers topics such as refrigerant management, leak testing methods, and the chemical aspects of refrigerants. Perfect for technicians looking to solidify their understanding and compliance in the field.

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