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Questions and Answers
What is a primary advantage of using a horizontal shell-and-tube condenser?
What is a primary advantage of using a horizontal shell-and-tube condenser?
- It uses air exclusively for cooling.
- It is only suitable for small installations.
- It operates silently and requires no maintenance.
- It provides high cooling efficiency at reasonable cost. (correct)
How can routine maintenance costs for a horizontal shell-and-tube condenser be described?
How can routine maintenance costs for a horizontal shell-and-tube condenser be described?
- They are extremely high due to complex design.
- They are unnecessary as the unit never needs cleaning.
- They are low because it can be cleaned easily. (correct)
- They increase significantly over time.
What do evaporative condensers use for cooling?
What do evaporative condensers use for cooling?
- Electric fans solely.
- Both air and water. (correct)
- Only refrigerant vapour.
- Mechanical compression.
In what type of refrigeration installations is a horizontal shell-and-tube condenser commonly used?
In what type of refrigeration installations is a horizontal shell-and-tube condenser commonly used?
What is a defining feature of the evaporative condenser?
What is a defining feature of the evaporative condenser?
What is the main purpose of safety heads in reciprocating compressors?
What is the main purpose of safety heads in reciprocating compressors?
Which bearing material is NOT suitable for ammonia compressors?
Which bearing material is NOT suitable for ammonia compressors?
How does the valve assembly in compressors with safety springs respond during excessive pressure?
How does the valve assembly in compressors with safety springs respond during excessive pressure?
What is a key feature of rotary compressors compared to reciprocating compressors?
What is a key feature of rotary compressors compared to reciprocating compressors?
What role does the intercooler play in a compound refrigeration system utilizing a rotary compressor?
What role does the intercooler play in a compound refrigeration system utilizing a rotary compressor?
Which type of rotary compressor produces very low evaporator pressure for deep freeze applications?
Which type of rotary compressor produces very low evaporator pressure for deep freeze applications?
What is a typical compressor configuration seen in a compound refrigeration system?
What is a typical compressor configuration seen in a compound refrigeration system?
What is the primary advantage of using rotary compressors in refrigeration systems?
What is the primary advantage of using rotary compressors in refrigeration systems?
What is the relationship between the heat removed from the refrigerant and the heat added to the refrigerant in a compression refrigeration system?
What is the relationship between the heat removed from the refrigerant and the heat added to the refrigerant in a compression refrigeration system?
Why do industrial refrigeration systems often require multiple compressors?
Why do industrial refrigeration systems often require multiple compressors?
In a refrigeration system, what role do multiple evaporators serve?
In a refrigeration system, what role do multiple evaporators serve?
What is the purpose of isolation and servicing valves in refrigeration plants?
What is the purpose of isolation and servicing valves in refrigeration plants?
What is the significance of having multiple condensers in a refrigeration system?
What is the significance of having multiple condensers in a refrigeration system?
What do emergency discharge valves do in a refrigeration system?
What do emergency discharge valves do in a refrigeration system?
What is the primary purpose of the distributor pipes in the intercooler?
What is the primary purpose of the distributor pipes in the intercooler?
What is the main purpose of safety valves in a refrigerant system?
What is the main purpose of safety valves in a refrigerant system?
What distinguishes centrifugal compressors from reciprocating and rotary compressors?
What distinguishes centrifugal compressors from reciprocating and rotary compressors?
Why might a refrigeration plant use booster compressors?
Why might a refrigeration plant use booster compressors?
How is kinetic energy transformed in a centrifugal compressor?
How is kinetic energy transformed in a centrifugal compressor?
What is a key feature of scroll compressors?
What is a key feature of scroll compressors?
In which applications are helical rotor designs primarily used?
In which applications are helical rotor designs primarily used?
What drives the development of new compressor designs in the refrigeration industry?
What drives the development of new compressor designs in the refrigeration industry?
What happens to the vapor as it travels through the passages of a centrifugal compressor?
What happens to the vapor as it travels through the passages of a centrifugal compressor?
Which type of compressor is typically associated with medium and high-capacity refrigeration?
Which type of compressor is typically associated with medium and high-capacity refrigeration?
What characteristic differentiates a scroll compressor from traditional compressors?
What characteristic differentiates a scroll compressor from traditional compressors?
Which type of evaporator allows for the vaporization of refrigerant with the least liquid recirculation?
Which type of evaporator allows for the vaporization of refrigerant with the least liquid recirculation?
What is the purpose of the accumulator in a refrigeration system?
What is the purpose of the accumulator in a refrigeration system?
What is the primary function of the evaporator in refrigeration systems?
What is the primary function of the evaporator in refrigeration systems?
Which statement accurately describes a direct refrigeration system?
Which statement accurately describes a direct refrigeration system?
What defines a flooded evaporator's operation in a refrigeration system?
What defines a flooded evaporator's operation in a refrigeration system?
What does the term 'brine' refer to in refrigeration systems?
What does the term 'brine' refer to in refrigeration systems?
Which of the following statements about heat exchangers is accurate?
Which of the following statements about heat exchangers is accurate?
In what context would you find a mechanical refrigeration system?
In what context would you find a mechanical refrigeration system?
What defines an indirect refrigeration system?
What defines an indirect refrigeration system?
Which evaporator type is characterized by fluctuating liquid refrigerant levels with load demand?
Which evaporator type is characterized by fluctuating liquid refrigerant levels with load demand?
What is not a typical feature of an efficient refrigeration compressor?
What is not a typical feature of an efficient refrigeration compressor?
What is the primary difference between a direct expansion evaporator and a flooded evaporator?
What is the primary difference between a direct expansion evaporator and a flooded evaporator?
Flashcards
Energy Flow in Refrigeration Systems
Energy Flow in Refrigeration Systems
The heat removed from the refrigerant by the condensing medium is equal to the heat added to the refrigerant in the evaporator plus the work done on the refrigerant by the compressor.
Multiple Evaporators in Industrial Refrigeration
Multiple Evaporators in Industrial Refrigeration
Industrial refrigeration systems often have multiple evaporators to handle different cooling needs. For example, a plant may have separate rooms for freezing, long-term storage, and fresh produce storage, each with its own evaporator at a different pressure.
Multiple Compressors in Industrial Refrigeration
Multiple Compressors in Industrial Refrigeration
Industrial refrigeration systems often have multiple compressors to ensure redundancy and handle varying cooling demands. This is similar to having multiple boilers in case of a failure or to meet fluctuating needs.
Booster Compressors for Low Temperatures
Booster Compressors for Low Temperatures
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Multiple Condensers in Industrial Refrigeration
Multiple Condensers in Industrial Refrigeration
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Isolation and Servicing Valves in Refrigeration Systems
Isolation and Servicing Valves in Refrigeration Systems
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Emergency Discharge Valves in Refrigeration Systems
Emergency Discharge Valves in Refrigeration Systems
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Safety Valves and Temperature Limit Controls
Safety Valves and Temperature Limit Controls
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What is a safety head in a compressor?
What is a safety head in a compressor?
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How does a safety head work?
How does a safety head work?
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What is different about a rotary compressor?
What is different about a rotary compressor?
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What is a booster compressor?
What is a booster compressor?
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How does a booster compressor work in a compound system?
How does a booster compressor work in a compound system?
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What material is NOT used for ammonia compressors?
What material is NOT used for ammonia compressors?
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What is the purpose of compressor bearings?
What is the purpose of compressor bearings?
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What is important to consider with compressor bearings?
What is important to consider with compressor bearings?
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Centrifugal Compressor
Centrifugal Compressor
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Positive Displacement Compressor
Positive Displacement Compressor
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Helical Rotor (Screw) Compressor
Helical Rotor (Screw) Compressor
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Scroll Compressor
Scroll Compressor
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Intercooler
Intercooler
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Booster Compressor
Booster Compressor
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Compression Refrigeration
Compression Refrigeration
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Distributor Pipes
Distributor Pipes
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Accumulator
Accumulator
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Brine
Brine
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Direct System
Direct System
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Indirect System
Indirect System
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Mechanical Refrigeration
Mechanical Refrigeration
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Shell-and-Tube Condenser
Shell-and-Tube Condenser
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Evaporative Condenser
Evaporative Condenser
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Condensation
Condensation
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Condensing Medium
Condensing Medium
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What happens inside a condenser?
What happens inside a condenser?
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Evaporator
Evaporator
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Dry Evaporator
Dry Evaporator
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Flooded Evaporator
Flooded Evaporator
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Liquid Recirculating Evaporator
Liquid Recirculating Evaporator
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Heat Exchanger
Heat Exchanger
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Condenser
Condenser
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CO2 (R-744)
CO2 (R-744)
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Study Notes
Learning Outcomes and Objectives
- Students will be able to describe the operating principles of compression refrigeration systems.
- Objectives include describing the basic layout of compression refrigeration systems, distinguishing between direct and indirect systems, describing packaged refrigeration systems, and the role of a refrigeration economizer.
- Understanding the different types of refrigeration compressors and how they are similar to/different from air compressors.
- Students will learn about the special designs of refrigeration system evaporators and condensers.
Chapter Introduction
- Refrigeration is defined as a controlled process of cooling or removing heat from a substance.
- Early methods included using porous jars to evaporate water and cooling water, and using ice chests.
- Modern refrigeration utilizes thermodynamic principles, such as heat moving from hot to cold, and the relationship between pressure and boiling point.
- Mechanical refrigeration works on a closed cycle principle, where refrigerant continuously circulates.
- Two classes of closed cycle refrigerating systems are compression and absorption systems.
- This study focuses on compression systems.
Objective 1: Basic Layout of Compression Refrigeration Systems
- A closed-cycle compression system includes an evaporator, compressor, condenser, metering device, and liquid receiver.
- The system is divided into high and low sides, with the high side having high-pressure refrigerant at high temperature, and the low side having low pressure refrigerant at low temperatures.
Objective 2: Direct vs. Indirect Refrigeration Systems
- Direct Systems (also called DX):
- Evaporator surface directly contacts the refrigerated material or space.
- Examples: household refrigerators, air conditioners
- Leak risks are higher as refrigerant could directly enter occupied space.
- Indirect Systems:
- A liquid (commonly brine, glycol or water) is cooled by the refrigerant, then circulated to the refrigerated space.
- Refrigerant is contained in separate machinery room from occupied space.
- Reduces refrigerant leak risks.
- Less expensive refrigerant, like chilled water or brine, is circulated, reducing refrigerant charge needs.
Objective 3: Packaged Refrigeration Systems and Economizers
- Packaged systems have all components, except the external condenser, mounted on a skid.
- Multiple evaporators might be needed for different cooling requirements in a single plant (e.g., separate freezer sections, storage areas, etc.).
- Multiple compressors might be included for high loads.
- Economizers located between the condenser and evaporator.
Objective 4: Types of Refrigeration Compressors
- Refrigeration compressors have three main functions:
- Drawing refrigerant gas from the evaporator
- Raising refrigerant gas pressure
- Raising saturation temperature of gas to be above the condensing medium temperature
- Refrigeration compressors can be classified as reciprocating, rotary, and centrifugal, among others.
- Specific design considerations to avoid refrigerant leakage; special material types.
- Safety heads for reciprocating compressors help prevent damage from liquid refrigerant ingress.
- Different compressor types are suitable for different compressor functions and cooling requirements.
Objective 5: Refrigeration System Evaporators and Condensers
- Evaporators vaporize refrigerant by absorbing heat from the medium to be cooled.
- Three evaporator types exist:
- Direct expansion (dry): Minimal liquid present, and only enough liquid to maintain set temperature.
- Flooded: Large amount of liquid refrigerant ensuring complete surface wetting for higher heat transfer
- Liquid recirculating: used in systems where liquid refrigerant is constantly circulated.
- Condensers remove heat from compressed refrigerant, causing it to condense into a liquid.
- Three condenser common types:
- Air-cooled: Uses air to remove heat.
- Water-cooled: Uses water to remove heat.
- Evaporative: Utilizes water evaporation to draw heat away from gaseous refrigerant.
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