Refrigeration System Operations and Maintenance
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Questions and Answers

What is the primary purpose of vibration absorbers in refrigeration systems?

  • To increase the pressure of the refrigerant
  • To reduce the transmission of vibration and noise (correct)
  • To cool the refrigerant before entering the evaporator
  • To enhance the efficiency of the compressor
  • Where should vibration absorbers be installed for maximum effectiveness?

  • Close to the condenser
  • As far from the compressor as possible
  • Near the evaporator
  • As close as possible to the compressor (correct)
  • What factors influence the type of piping and tubing material used in refrigeration systems?

  • The energy efficiency of the system
  • The brand of the compressor used
  • The size, refrigerant used, and application (correct)
  • The cosmetic design of the system
  • According to CSA Standard B52, what must piping, tubing, and related components comply with?

    <p>Minimum requirements of the ASME Code B31.5</p> Signup and view all the answers

    Which component is responsible for creating noise and vibration in refrigeration systems?

    <p>The compressor</p> Signup and view all the answers

    Why might the noise in a refrigeration system become objectionable?

    <p>Because of vibration transmission through rigid piping</p> Signup and view all the answers

    What does the exploded view of a liquid refrigerant distributor illustrate?

    <p>The structure and components of a distributor</p> Signup and view all the answers

    In refrigeration systems, what component connects the refrigerant piping to the compressor?

    <p>Vibration absorber</p> Signup and view all the answers

    What is the minimum operational time for the unit before starting the compressor?

    <p>10 minutes</p> Signup and view all the answers

    If the compressor has a separate oil pump, what is the minimum operational time for this pump before starting the compressor?

    <p>10 minutes</p> Signup and view all the answers

    What happens if the return chilled water temperature is at or above the cut-in setpoint?

    <p>The control relay will start the condenser cooling water pump</p> Signup and view all the answers

    What is the primary function of the drying agent in the filter-drier?

    <p>To remove moisture from the refrigerant</p> Signup and view all the answers

    What is the purpose of holding the inlet damper or vanes in a closed position during the starting sequence?

    <p>To reduce starting torque and current draw</p> Signup and view all the answers

    After the compressor reaches normal speed, what controls the damper or vane operator?

    <p>The thermostat sensing water temperature</p> Signup and view all the answers

    Under what condition should the filter-drier be replaced?

    <p>When the desiccant reaches its moisture holding capacity</p> Signup and view all the answers

    What should be checked continually for the first 30 minutes after the compressor starts?

    <p>Oil and refrigerant levels</p> Signup and view all the answers

    What change indicates the presence of moisture in the refrigerant?

    <p>Change in color of a chemical dot in the sight glass</p> Signup and view all the answers

    Which type of desiccant is used to remove moisture through chemical action?

    <p>Calcium sulphate</p> Signup and view all the answers

    What action is taken if all protective controls are energized during startup?

    <p>Compressor motor will start</p> Signup and view all the answers

    What is the first step in the startup procedure after ensuring the unit is ready?

    <p>Set the chiller demand limiter to its lowest setting</p> Signup and view all the answers

    Which of the following statements about the sight glass is true?

    <p>It is used to observe liquid flow and detect bubbles indicating issues.</p> Signup and view all the answers

    Where is the ideal location for installing a sight glass to determine if the system is fully charged?

    <p>At the receiver or liquid receiver outlet</p> Signup and view all the answers

    What does the presence of vapor bubbles in the sight glass indicate?

    <p>There may be insufficient refrigerant or flow restrictions</p> Signup and view all the answers

    Which component changes color in the presence of moisture within the refrigerant system?

    <p>Chemical dot in the moisture indicator</p> Signup and view all the answers

    What should be done first to initiate the refrigerant charging process?

    <p>Turn on the condenser cooling water supply or start the condenser fan</p> Signup and view all the answers

    To charge an ammonia refrigeration system, how should gas be fed into the system?

    <p>In gas form with the cylinder upright</p> Signup and view all the answers

    What pressure should the system reach for the compressor to start after charging?

    <p>About 690 kPag</p> Signup and view all the answers

    What is indicated by frosting on the compressor suction line in small refrigeration systems?

    <p>Overcharging of the system</p> Signup and view all the answers

    What should be monitored to determine if additional refrigerant is required?

    <p>The flow of refrigerant through the sight glass</p> Signup and view all the answers

    What is the purpose of increasing the system load while charging refrigerant?

    <p>To ensure enough refrigerant vaporizes in the evaporator</p> Signup and view all the answers

    When should the liquid shutoff valve be opened during the charging procedure?

    <p>After the drum valve and charging valve are closed</p> Signup and view all the answers

    How can the correct amount of refrigerant to add to the system be determined?

    <p>By weighing the refrigerant drum on a scale</p> Signup and view all the answers

    What can occur if liquid refrigerant is forced into the compressor?

    <p>High suction and discharge pressures</p> Signup and view all the answers

    How should refrigerant generally be added to a compressor?

    <p>In its vapour state through the suction line</p> Signup and view all the answers

    Which tool is commonly used to add oil to a refrigeration compressor?

    <p>A hand pump</p> Signup and view all the answers

    What must be ensured when adding oil to a refrigeration compressor?

    <p>The ventilation system is running at full capacity</p> Signup and view all the answers

    What should be checked before disconnecting the charging line from the refrigeration system?

    <p>Only vapor should be in the line</p> Signup and view all the answers

    What is the typical normal oil level in the bull’s eye gauge glasses of a refrigeration compressor?

    <p>About ½ full</p> Signup and view all the answers

    Why is adding oil to an in-service refrigeration compressor considered dangerous?

    <p>Refrigerant is pressurized, toxic, and flammable</p> Signup and view all the answers

    What can gradually happen to the oil level in refrigeration compressors over time?

    <p>It may run out due to oil passing along with refrigerant vapour</p> Signup and view all the answers

    What is the first step to take if the oil level is low?

    <p>Return lube oil from the oil separators</p> Signup and view all the answers

    What is a required condition for adding oil while the compressor is in operation?

    <p>The crankcase pressure should not exceed 690 kPag</p> Signup and view all the answers

    Which of the following precautions should be taken when adding oil?

    <p>Preventing air and moisture from entering the system</p> Signup and view all the answers

    What is the purpose of bleeding off air before attaching the hose to the compressor oil charging valve?

    <p>To prevent air from mixing with the oil</p> Signup and view all the answers

    What should be done after the oil charging is complete?

    <p>Disconnect from the fill valve and return equipment</p> Signup and view all the answers

    What must be ensured before using the compressor suction to draw oil into the crankcase?

    <p>It should be an approved plant procedure</p> Signup and view all the answers

    Which valve must be open while operating the hand pump to charge oil?

    <p>The charging valve</p> Signup and view all the answers

    What does the figure showing the oil return system likely illustrate?

    <p>Arrangement for returning oil to the crankcase</p> Signup and view all the answers

    Study Notes

    Learning Outcome

    • Describe the operating principles and maintenance of a refrigeration system.

    Learning Objectives

    • Discuss refrigeration auxiliaries
    • Describe refrigeration system leak test procedures
    • Describe how a refrigeration system is dried and charged prior to start-up
    • List the steps for adding oil to an in-service refrigeration compressor
    • Describe the start-up and shut-down procedure for a compression refrigeration system
    • Describe operational log sheets and preventative maintenance procedures for refrigeration systems
    • Describe how a refrigeration system is purged of noncondensable gases
    • Discuss refrigeration condenser operation and maintenance requirements
    • Explain typical problems and resolutions related to refrigeration systems

    Chapter Introduction

    • Power Engineers need to know refrigeration system layouts and types of equipment
    • Understanding components' functions are crucial for safe and economical operation
    • Professionals must be familiar with relevant codes and standards (e.g., CSA B52, ASME B31.5, IIAR)
    • Manufacturer's websites provide essential system-specific info for operation, maintenance, and troubleshooting

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    Description

    This quiz covers the essential operating principles and maintenance practices for refrigeration systems. Participants will explore topics such as leak testing, system charging, oil addition, and preventative maintenance procedures. Understanding these concepts is vital for safe and efficient refrigeration operations.

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