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Refrigeration System Equipment Quiz

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What is the main function of a refrigerant compressor in a refrigeration system?

To raise the refrigerant pressure

Where does the evaporator fit in a refrigeration system?

Low pressure side

What is the primary purpose of an evaporator in a refrigeration system?

To absorb heat from the surroundings

Why must the temperature of the boiling refrigerant in the evaporator be lower than that of the surrounding medium?

<p>To ensure heat flows into the refrigerant</p> Signup and view all the answers

Where is the expansion device located in a refrigeration system?

<p>Between the compressor and condenser</p> Signup and view all the answers

What kind of knowledge is required to understand a refrigeration system according to the text?

<p>Individual knowledge of each equipment in the system</p> Signup and view all the answers

What is the main function of a reciprocating compressor?

<p>To compress vapour refrigerants using a back and forth motion of the piston</p> Signup and view all the answers

Which compressor type is most suited for pumping refrigerants with moderate or low condensing pressures?

<p>Rotary compressor</p> Signup and view all the answers

What is the main difference between reciprocating and centrifugal compressors?

<p>Reciprocating compressors handle smaller displacements at high pressure, while centrifugal compressors handle larger displacements at low pressure</p> Signup and view all the answers

Which refrigerant is best suited for use with screw compressors?

<p>R-22</p> Signup and view all the answers

Why is a clearance volume necessary in reciprocating compressors?

<p>To provide for thermal expansion and machining tolerances</p> Signup and view all the answers

What is the main factor contributing to reducing the volume of the sucked vapour in reciprocating compressors?

<p>Clearance volume</p> Signup and view all the answers

Which compressor type operates at low condensing pressure?

<p>Centrifugal compressor</p> Signup and view all the answers

What mechanism is used to compress vapour refrigerants in centrifugal compressors?

<p>Rotary motion</p> Signup and view all the answers

What does the volumetric efficiency of a reciprocating compressor account for?

<p>Difference between displacement in-built in the compressor and actual suction vapour volume pumped</p> Signup and view all the answers

What is the ratio of clearance volume to swept volume called in reciprocating compressors?

<p>Clearance factor C</p> Signup and view all the answers

What happens to the refrigerating capacity of a reciprocating compressor as the evaporator pressure decreases?

<p>It tends to zero</p> Signup and view all the answers

How does the suction volume and volumetric efficiency vary with decreasing suction pressure for a reciprocating compressor?

<p>They both decrease</p> Signup and view all the answers

What is the effect of pressure drops at the valves on the indicator diagram of a compressor?

<p>Causes the pressure inside the cylinder to rise</p> Signup and view all the answers

What is one method suggested for improving the volumetric efficiency of a reciprocating compressor?

<p>Maintaining a low pressure ratio</p> Signup and view all the answers

What is the impact of a large clearance volume on the work of compression?

<p>Leads to low volumetric efficiency and increased friction</p> Signup and view all the answers

Which component of a single-stage centrifugal compressor is responsible for accelerating the fluid to the impeller inlet?

<p>Inlet casing</p> Signup and view all the answers

What is the function of a diffuser in a centrifugal compressor?

<p>Convert kinetic energy into pressure energy</p> Signup and view all the answers

What material is typically used for making the impeller of a centrifugal compressor?

<p>Alloy (chrome-nickel) steels</p> Signup and view all the answers

What are the three basic continuous phases of the working cycle in a screw compressor?

<p>Suction, compression, discharge</p> Signup and view all the answers

What is the purpose of injecting oil in a screw compressor?

<p>To cool and lubricate the rotors</p> Signup and view all the answers

What type of refrigerants are typically used in screw compressors?

<p>High-pressure refrigerants</p> Signup and view all the answers

How does a slide valve function in a screw compressor for capacity control?

<p>By controlling the flow passage</p> Signup and view all the answers

What is one advantage of a screw compressor compared to reciprocating compressors?

<p>No residual gas remaining in rotors</p> Signup and view all the answers

What type of movement is responsible for air-cooling in natural convection condensers?

<p>Natural convection</p> Signup and view all the answers

Which condenser type uses both water and air as cooling mediums?

<p>Evaporative condenser</p> Signup and view all the answers

What is the main function of the condenser in a refrigeration system?

<p>To cool down the refrigerant gas</p> Signup and view all the answers

What mechanism is used for capacity control in a screw compressor?

<p>Slide valve</p> Signup and view all the answers

Which component of a screw compressor serves the purpose of cooling and lubricating?

<p>Oil injection system</p> Signup and view all the answers

What is the phenomenon of reversal of flow in centrifugal compressors called?

<p>Surging</p> Signup and view all the answers

Why is it important to have reasonable width shrouds in a centrifugal compressor?

<p>To minimize friction and achieve high efficiency</p> Signup and view all the answers

How is the capacity of centrifugal compressors controlled through variable inlet whirl vanes?

<p>By altering the angle at which the gas enters the impeller</p> Signup and view all the answers

Which type of compressor is known for its high volumetric efficiencies due to negligible clearance?

<p>Rotary compressor</p> Signup and view all the answers

At what percentage of rated capacity does surging typically occur in centrifugal compressors?

<p>~25%</p> Signup and view all the answers

What shifts the point of operation from point A to point B in a centrifugal compressor?

<p>Decreasing refrigeration load</p> Signup and view all the answers

What type of material forms the seal between the high-pressure and low-pressure sides in rotary compressors?

<p>Oil film</p> Signup and view all the answers

What is one method used to control the capacity of centrifugal compressors by varying the compressor speed?

<p>Speed-reduction gear</p> Signup and view all the answers

How do large diameter impellers or high RPM contribute to achieving high tip speeds in centrifugal compressors?

<p>They elevate tip speeds</p> Signup and view all the answers

In a rotary compressor, what happens when the compressor stops regarding high/low pressure sides?

<p>The pressure remains constant on both sides</p> Signup and view all the answers

What type of condenser requires a relatively large surface area due to slow air movement by natural convection?

<p>Plate-type Condenser</p> Signup and view all the answers

How are fins arranged in a forced-air circulation condenser to optimize heat transfer?

<p>Closely spaced (8-17 fins per inch)</p> Signup and view all the answers

In a water-cooled tube-in-tube condenser, what forms on the water-side of the tube causing impediment to heat transfer?

<p>Scale</p> Signup and view all the answers

Which type of condenser involves a coil of finned tubing where water flows through the coil and refrigerant is in the shell?

<p>Shell-and-Coil Condenser</p> Signup and view all the answers

What is the main purpose of using widely-spaced fins in a condenser design?

<p>Improve natural convection air currents</p> Signup and view all the answers

Why is it challenging to clean the water-side of tubes in a tube-in-tube system?

<p>The scale formation on the tubes</p> Signup and view all the answers

Which type of condenser employs a fan or blower to circulate air over the condenser coil?

<p>Forced-air Circulation Condenser</p> Signup and view all the answers

What is the function of wires welded to the condenser tubes in a small unit design?

<p>Increase mechanical strength</p> Signup and view all the answers

What design feature of a plate-type condenser allows for better natural convection air currents?

<p>A small gap between cabinet and plate</p> Signup and view all the answers

How does the arrangement of tubes in a shell-and-tube condenser differ from that of a flooded chiller?

<p>Tubes are straight with integral fins stacked inside a cylindrical shell</p> Signup and view all the answers

Why are steel tubes used for ammonia condensers instead of copper?

<p>Ammonia reacts with copper</p> Signup and view all the answers

What is the purpose of the grooves in the holes of the tube sheets in water-cooled condensers?

<p>To anchor the tube ends and prevent movement</p> Signup and view all the answers

Why are removable water boxes provided at the ends of the condenser?

<p>To facilitate brushing of the water tubes</p> Signup and view all the answers

How does an evaporative condenser differ from a water-cooled condenser?

<p>It combines functions of a water-cooled condenser and a cooling tower</p> Signup and view all the answers

What is the source of heat for vaporizing the water in an evaporative condenser?

<p>Refrigerant</p> Signup and view all the answers

Why is it challenging to keep the surface of the condenser coil clean in an evaporative condenser?

<p>The surface is constantly wet and hot</p> Signup and view all the answers

Why is it important not to overcharge a refrigeration system with refrigerant?

<p>It can lead to excessive hydraulic pressures</p> Signup and view all the answers

What role does a fusible plug or safety pressure relief valve play in a refrigeration system?

<p>Protect against excessive pressures</p> Signup and view all the answers

What happens if too much liquid accumulates in the condenser of a refrigeration system?

<p>It increases hydraulic pressure</p> Signup and view all the answers

In what scenario would a receiver of adequate capacity need to be added to a refrigeration system?

<p>For ice-plants and cold-storage jobs</p> Signup and view all the answers

How is the liquid flow from the accumulator to the evaporator coil primarily achieved?

<p>By natural convection</p> Signup and view all the answers

What is the purpose of a liquid eliminator located in the accumulator top?

<p>To prevent carry-over of liquid particles to the suction line</p> Signup and view all the answers

In a 'liquid-overfeed system', how is the refrigerant liquid circulated from the accumulator to the evaporator coil?

<p>By refrigerant liquid pump</p> Signup and view all the answers

In a refrigeration system, what do the terms 'dry expansion' and 'flooded' refer to?

<p>The manner in which the liquid refrigerant is fed into the evaporator</p> Signup and view all the answers

What is the main difference between 'natural convection' and 'forced convection' in a refrigeration system?

<p>'Natural convection' involves movement in a fluid due to temperature differences while 'forced convection' uses fans or pumps to circulate fluid.</p> Signup and view all the answers

What is the function of a 'liquid-suction heat exchanger' used on the suction line in a refrigeration system?

<p>To cool down the liquid refrigerant before entering the evaporator coil</p> Signup and view all the answers

In a water-cooled condenser, what does the overall heat transfer coefficient (U) depend on?

<p>Surface area A and outside refrigerant film coefficient h0</p> Signup and view all the answers

Which component contributes to the overall heat-transfer resistance in a water-cooled condenser according to the text?

<p>Metal wall</p> Signup and view all the answers

What is the main difference between a 'dry expansion' evaporator and a 'flooded' evaporator?

<p>The liquid refrigerant level</p> Signup and view all the answers

How does a direct expansion evaporator differ from a dry expansion evaporator?

<p>Proportion of liquid to vapor in the evaporator length</p> Signup and view all the answers

What is the role of a float valve in a flooded-type evaporator?

<p>Maintaining a constant liquid level</p> Signup and view all the answers

Which factor contributes to making a flooded evaporator more efficient than other types?

<p>Liquid refrigerant contact with entire surface</p> Signup and view all the answers

What distinguishes a direct expansion evaporator from a flooded evaporator?

<p>'Dry' state at outlet</p> Signup and view all the answers

Which type of evaporator maintains a varying proportion of liquid and vapour along its length?

<p>'Direct expansion' evaporator</p> Signup and view all the answers

What determines the refrigerant liquid level in a flooded-type evaporator?

<p>Heat supplied by substance to be cooled</p> Signup and view all the answers

What contributes to maintaining a constant refrigerant liquid level in a flooded-type evaporator?

<p>Float valve operation</p> Signup and view all the answers

Study Notes

Refrigerant Equipments and Classification

  • There are different types of compressors used in refrigeration systems, including:
    • Reciprocating compressor
    • Centrifugal compressor
    • Rotary compressor
    • Screw compressor
    • Scroll compressor
  • Each type is suited for use with specific refrigerants and operating conditions.

Reciprocating Compressor

  • The reciprocating compressor is best suited for use with refrigerants that require a relatively small displacement and condense at relatively high pressure (e.g., R-12, R-22, Ammonia).
  • The compressor compression cycle consists of:
    • Suction stroke: piston moves outward, suction valve opens, and vapour is drawn into the cylinder
    • Compression stroke: piston moves inward, suction valve closes, and compression begins
    • Discharge stroke: piston reaches the end of the inward motion, discharge valve opens, and compressed vapour is released
  • Volumetric efficiency is reduced due to clearance volume, which is necessary for thermal expansion and machining tolerances.

Centrifugal Compressor

  • A single-stage centrifugal compressor consists of:
    • Inlet casing
    • Impeller
    • Diffuser
    • Volute casing
  • The impeller transfers energy to the fluid, increasing static pressure and kinetic energy.
  • The diffuser converts kinetic energy into static pressure energy.
  • The volute casing collects the fluid and further converts kinetic energy into static pressure energy.

Condensers

  • Natural Convection Condenser:
    • Limited to small units due to low heat transfer rate
    • Requires large surface area
    • Examples include domestic refrigerators and freezers
  • Forced-Air Circulation Condenser:
    • Uses a fan or blower to increase air flow over the condenser coil
    • Finned tubes are used to increase heat transfer
  • Water-Cooled Condenser:
    • Tube-in-tube or double pipe condenser
    • Shell-and-coil condenser
    • Shell-and-tube condenser
  • Evaporative Condenser:
    • Combines features of air- and water-cooled condensers
    • Water is pumped to a spray header and sprayed over the condenser coil
    • Air is blown over the coil to enhance heat transfer

Evaporators

  • Evaporators are classified into two categories:

    • Dry expansion evaporator
    • Flooded evaporator
  • Dry Expansion Evaporator:

    • Liquid refrigerant is fed by an expansion valve
    • Refrigerant is vaporized and superheated by the time it reaches the outlet end
  • Flooded Evaporator:

    • Constant refrigerant liquid level is maintained
    • Float valve is used as the throttling device
    • Liquid level is maintained by admitting more liquid as necessary### Refrigeration System Components
  • A refrigeration system consists of several equipment including compressor, condenser, evaporator, expansion devices, and accumulator.

  • The compressor is a machine used to compress the refrigerant from the evaporator and raise its pressure.

  • The condenser is an important device used in the high-pressure side of a refrigeration system to remove heat from the hot vapor refrigerant discharged from the compressor.

  • The evaporator is used in the low-pressure side of a refrigeration system to absorb heat from the surrounding location or medium being cooled.

  • The expansion device divides the high-pressure side and the low-pressure side of a refrigeration system and is connected between the receiver and the evaporator.

Compressor Types

  • Screw compressors are positive displacement machines with two helically-grooved rotors that rotate in a housing.
  • Screw compressors have no suction and discharge valves, and leakage paths are eliminated by oil injection.
  • Screw compressors combine the advantages of both centrifugal and reciprocating compressors and are suitable for large capacity low-temperature applications.
  • Rotary compressors are positive displacement, direct-drive machines available in two designs: rolling piston type and rotating vane type.

Condenser

  • The condenser functions to desuperheat the high-pressure gas, condense it, and sub-cool the liquid.
  • Three types of condensers are: air-cooled, water-cooled, and evaporative.
  • Air-cooled condensers use air as the cooling medium, water-cooled condensers use water, and evaporative condensers use both water and air.

Capacity Control

  • Capacity control of centrifugal compressors can be achieved by varying the compressor speed through a speed-reduction gear or by using variable inlet whirl vanes.
  • Rotary compressors have high volumetric efficiencies due to negligible clearance and are normally used in a single stage up to a capacity of 5 TR with R-114.

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