Refining of Gold and Silver-Bearing Dore

Choose a study mode

Play Quiz
Study Flashcards
Spaced Repetition
Chat to Lesson

Podcast

Play an AI-generated podcast conversation about this lesson

Questions and Answers

What is the characteristic gold content percentage in high-gold materials?

  • 10% to 20%
  • 80% to 100%
  • 30% to 98% (correct)
  • 50% to 70%

What is the primary characteristic of high-silver doré?

  • It must contain lead in high quantities.
  • It is always free from base metals.
  • It contains less than 1% gold.
  • It consists of more than 50% silver. (correct)

Which base metals are most commonly found in high-silver doré?

  • Copper and zinc (correct)
  • Aluminum and magnesium
  • Lead and zinc
  • Iron and nickel

What is the Miller process primarily used for in gold refining?

<p>To convert contaminants to chloride salts (A)</p> Signup and view all the answers

What is the primary result of the Wohlwill process?

<p>Creation of 99.9% pure gold (B)</p> Signup and view all the answers

Which chemical combination is referred to as aqua regia?

<p>A mixture of hydrochloric and nitric acids (A)</p> Signup and view all the answers

What impacts the variability of doré materials in terms of composition?

<p>The characteristics of the ore body and extraction operations (C)</p> Signup and view all the answers

Which of the following is a common byproduct of the Miller process?

<p>Base metal chloride salts (D)</p> Signup and view all the answers

What is a common method used to harvest gold deposited on titanium cathodes in Wohlwill operations?

<p>Manual harvesting techniques (A)</p> Signup and view all the answers

Which challenge must be managed daily during electrolytic refining?

<p>Maintaining electrolyte levels and gold concentrations (D)</p> Signup and view all the answers

What is one method used to prevent manual separation of deposited gold from cathode blanks?

<p>Plating directly onto starter sheets of pure gold (A)</p> Signup and view all the answers

What reaction describes the cathodic reduction process in the electrowinning of gold?

<p>AuCl4- + 3e- / Au0 + 4Cl- (D)</p> Signup and view all the answers

What is the minimum required concentration of gold in the electrolyte for Wohlwill operations?

<p>100 g/L (D)</p> Signup and view all the answers

Which insoluble material commonly needs to be captured and removed during electrolysis?

<p>AgCl (D)</p> Signup and view all the answers

What occurs due to the imbalance during the electrolysis process?

<p>Depletion of soluble gold in the solution (A)</p> Signup and view all the answers

What factor primarily drives the abundance of gold and silver refining services?

<p>Availability of large-volume sources of old jewelry and industrial scrap (C)</p> Signup and view all the answers

Why do most mining companies choose not to operate their own refineries?

<p>The capital and operating costs outweigh the benefits (D)</p> Signup and view all the answers

What is a common characteristic of independent gold and silver refiners?

<p>They provide instant payments upon receipt of doré (A)</p> Signup and view all the answers

What operational challenges led Harmony Gold Mine to discontinue its on-site refining?

<p>Increased security issues and technical difficulties (C)</p> Signup and view all the answers

How does the structure of PGM refining typically differ from gold and silver refining?

<p>PGM refining often includes recycling operations (A)</p> Signup and view all the answers

What is a typical purity level for the gold produced by Harmony Gold Mine's refining operation?

<blockquote> <p>99.99% (C)</p> </blockquote> Signup and view all the answers

What typically characterizes the fees charged by independent refiners for processing doré?

<p>They are usually low due to competitive pressures (A)</p> Signup and view all the answers

How long does it typically take for clients to receive most of their value from a refining transaction?

<p>Within 1 or 2 days (A)</p> Signup and view all the answers

What is the primary advantage of using a particulate anode in automated silver operations?

<p>It allows for continual removal of anode mud. (C)</p> Signup and view all the answers

What is the primary function of nitric acid in the electrolyte during gold refining?

<p>To oxidize gold ions and reduce the production of mud (C)</p> Signup and view all the answers

Which reducing agent is mentioned as commonly used for reducing silver chloride to metallic silver?

<p>Dextrose in a caustic solution (A)</p> Signup and view all the answers

Which reaction characterizes the aqua regia-based electrolysis process?

<p>Gold is oxidized and retained in solution as chloroaurate complex (D)</p> Signup and view all the answers

What notable feature does the EMEW cell offer for silver recovery?

<p>It allows for automated harvesting of electrodeposited silver. (B)</p> Signup and view all the answers

What process is primarily used to completely leach silver-bearing feedstock?

<p>Leaching with nitric acid (A)</p> Signup and view all the answers

Which of the following reducing agents can effectively recover gold from spent electrolyte?

<p>Sulfur dioxide gas (A)</p> Signup and view all the answers

How does the traditional electrorefining process compare to the alternative leaching and precipitation method?

<p>The traditional process releases gold content later in the process. (A)</p> Signup and view all the answers

What role do PGMs play in the refining process mentioned?

<p>They are recovered by zinc cementation or precipitation (C)</p> Signup and view all the answers

What is required to dissolve gold effectively, given its chemical nobility?

<p>A strong oxidizer with a strong complexing agent (D)</p> Signup and view all the answers

What are the common results obtained from the direct electrowinning of silver?

<p>It can produce silver at 99.99% purity in a single operation. (B)</p> Signup and view all the answers

What is a potential drawback of reducing metallic silver from a solution in the presence of base metals?

<p>Poor selectivity of the reduction process. (B)</p> Signup and view all the answers

What does the term 'red salt process' refer to in gold refining?

<p>The addition of sodium chlorate with NH4Cl or KCl for recovering PGMs (A)</p> Signup and view all the answers

What is nitric acid's effect on the production of gold mud?

<p>It reduces gold mud production (B)</p> Signup and view all the answers

Which of the following methods is NOT typically used for silver recovery?

<p>Filtration using activated carbon (D)</p> Signup and view all the answers

What is the function of excess chloride in the gold dissolution process?

<p>To create a stable complex with gold ions (D)</p> Signup and view all the answers

What is one of the primary benefits of the mentioned refining processes?

<p>They significantly reduce the generation of byproducts. (C)</p> Signup and view all the answers

What aspect of doré refining is expected to see incremental improvements?

<p>The implementation of process controls and automation. (D)</p> Signup and view all the answers

Why is process knowledge and judgment important in handling mining doré?

<p>To manage variability in composition. (B)</p> Signup and view all the answers

What is currently well established in the applications of refining schemes?

<p>Prerefining/electrorefining and dissolution/precipitation. (D)</p> Signup and view all the answers

What is the significance of process robustness and flexibility in gold and silver refineries?

<p>They are essential for adapting to material variability. (B)</p> Signup and view all the answers

What does the future hold for the methods of gold refining mentioned?

<p>Further developments and improvements are anticipated. (D)</p> Signup and view all the answers

How do process controls affect labor requirements in refining?

<p>They aim to reduce labor requirements. (B)</p> Signup and view all the answers

What is the main focus of ongoing improvements in doré refining?

<p>Automation and process control. (A)</p> Signup and view all the answers

Flashcards

Independence of gold/silver refining

Gold and silver refining is typically done separately from mining activities, unlike platinum group metals (PGMs).

Easy establishment of refining operations

It's easier to start a gold or silver refining business compared to a platinum group metal (PGM) refinery due to readily available materials and simpler techniques.

Competitive refining market

Many independent refiners compete for mining doré, leading to low fees and advance payments.

Mining company's refinery decision

Operating your own refinery, despite initial investment and costs, is often less advantageous and inefficient than using an independent refinery.

Signup and view all the flashcards

Harmony Gold Mine Example

Harmony Gold Mine's own refinery faced challenges that led to its closure and return to independent refining.

Signup and view all the flashcards

Silver-refining association

Silver refining is usually connected with gold refining businesses, but some large operations are linked to base metal extractors.

Signup and view all the flashcards

Doré

A mixture of precious metals (especially gold and silver) obtained from smelting

Signup and view all the flashcards

Refinery Integration with Upstream

Platinum group metal refiners are typically more closely connected with the extraction and mining stages of the supply chain.

Signup and view all the flashcards

High-gold doré composition

Contains 30% to 98% gold, with the remainder being silver and base metals.

Signup and view all the flashcards

High-silver doré composition

Contains over 50% silver, smaller amounts of gold and base metals (mostly copper and zinc).

Signup and view all the flashcards

Doré material variability

Doré composition varies significantly due to mining location, ore characteristics, extraction methods, and processing.

Signup and view all the flashcards

Miller process

A prerefining method using chlorine gas to convert base metal contaminants and silver into chloride salts, raising gold purity to ~95%.

Signup and view all the flashcards

Wohlwill process

Electrorefining step that dissolves impure gold in acid (anode) and plates out pure gold (cathode) at high purity

Signup and view all the flashcards

Aqua regia refining

Dissolution/precipitation refining method, using a 3:1 mixture of concentrated hydrochloric and nitric acids (aqua regia) to dissolve the impure material.

Signup and view all the flashcards

Byproducts of refining

Base metals and silver chloride salts produced during the prerefining step needing recovery and/or recycling.

Signup and view all the flashcards

Doré bar variations

Doré bars delivered to refineries differ in weight, size, and appearance.

Signup and view all the flashcards

Aqua regia dissolution

A process using a mixture of nitric and hydrochloric acids to dissolve gold.

Signup and view all the flashcards

Gold disproportionation

A reaction causing gold to form mud in an electrolyte.

Signup and view all the flashcards

Chloroaurate complex

A stable gold compound formed by gold being oxidized in solution containing chloride.

Signup and view all the flashcards

Anodic dissolution

The process where gold dissolves at the anode during electrorefining.

Signup and view all the flashcards

Cathodic reduction

The process where gold is plated onto the cathode during electrorefining.

Signup and view all the flashcards

Electrolyte

A solution containing ions that facilitates electric conductivity.

Signup and view all the flashcards

AuCl2- disproportionation

The process where AuCl2- breaks down into metallic gold and Au3+.

Signup and view all the flashcards

Gold recovery (spent electrolyte)

The process of extracting gold from used electrolyte solutions.

Signup and view all the flashcards

Aqua regia-based electrolysis

Gold refining process utilizing aqua regia in the electrolytic step.

Signup and view all the flashcards

Gold mud

The insoluble material that forms at the bottom of the electrowinning cell due to disproportionation.

Signup and view all the flashcards

Electrolyte maintenance

Maintaining the electrolyte's gold concentration and the concentrations of base metals and PGMs within acceptable limits

Signup and view all the flashcards

PGMs Recovery

Extraction of platinum group metals (PGMs) from spent electrolytes.

Signup and view all the flashcards

Electrolyte gold concentration

The concentration of gold in the electrolyte solution, crucial for the electrorefining process

Signup and view all the flashcards

Chemical Dissolutions of Gold

Dissolving gold using certain chemicals (aqua regia or chlorination).

Signup and view all the flashcards

Wohlwill operations

A method of gold electrorefining

Signup and view all the flashcards

Gold deposition

Plating gold onto a cathode.

Signup and view all the flashcards

Silver Refining Methods

There are different ways to refine silver, including electrorefining and leaching followed by precipitation.

Signup and view all the flashcards

Doré Refining Methods

The process of separating gold and silver from a mixture called doré using techniques like electrorefining or dissolution/precipitation.

Signup and view all the flashcards

Electrorefining

A method of refining doré by using electricity to dissolve the gold and silver, then depositing them separately onto cathodes.

Signup and view all the flashcards

Electrorefining Silver

This method involves passing an electric current through a solution containing silver, causing silver ions to deposit on a cathode.

Signup and view all the flashcards

Leaching for Silver Refining

In this method, silver is dissolved from the feedstock using nitric acid, then precipitated and reduced to metallic silver.

Signup and view all the flashcards

Dissolution/Precipitation

A process that dissolves the doré in a solution and then precipitates the gold and silver separately.

Signup and view all the flashcards

Advantages of Chlorine-Free Refining

This method avoids using chlorine, reducing harmful byproducts and environmental impact.

Signup and view all the flashcards

Silver Precipitation

After dissolving the silver, it needs to be precipitated, meaning forming an insoluble solid from the solution.

Signup and view all the flashcards

Silver Reduction Methods

Once precipitated, silver is further reduced to metallic silver using reducing agents like dextrose, zinc, or iron.

Signup and view all the flashcards

Importance of Process Control

Maintaining consistent and reliable processes is crucial in doré refining due to the variability of the starting material.

Signup and view all the flashcards

Doré Refining Technology

Continual improvements are made to doré refining, especially in automation and process control.

Signup and view all the flashcards

Direct Electrowinning of Silver

This method directly recovers silver from the leach solution using an electric current and a stable anode.

Signup and view all the flashcards

EMEW Cell

This cylindrical electrowinning cell designed by Electrometals Corporation boasts high selectivity and automated silver harvesting.

Signup and view all the flashcards

Importance of Process Knowledge

Operators need a deep understanding of doré refining to handle the variable nature of the materials and adjust processes accordingly.

Signup and view all the flashcards

Minataur Process

A solvent extraction-based gold refining method that aims to be cleaner and more efficient.

Signup and view all the flashcards

Advantages of EMEW Process

The EMEW process offers benefits like high selectivity, automated silver recovery, and scalability for growing needs.

Signup and view all the flashcards

Study Notes

Refining of Gold and Silver-Bearing Dore

  • This chapter describes the treatment of gold and silver-bearing doré materials to produce refined gold and silver bullion.
  • Doré processing methods include pre-refining (pyrometallurgical or hydrometallurgical) followed by electrorefining or dissolution followed by precipitation.
  • Doré refining differs from industrial precious metals scrap and old jewelry refining due to the variability of the doré feedstock.
  • Recent developments in doré refining processes are described, even though basic flowsheets have not changed much in 100 years.

Industry Structure and Refining Business

  • Gold and silver refining is separate from PGM refining, usually not integrated with mining companies.
  • Gold and silver refiners often focus on old jewelry and industrial scrap. This contrasts with PGM refineries that often are part of larger companies.
  • The gold and silver refining industry is characterized by high competition, low refining fees, and advance payments.
  • Mining companies rarely operate their own refineries due to lower costs and easier access to independent refineries.

Operations of a Precious Metals Refiner

  • The precious metals refining process has three key elements: evaluation, separation, and conversion.
  • Evaluation, the most important aspect, involves sampling and assaying the customer's material to determine precise precious metals content.
  • Separation involves the chemical processing to separate gold, silver, and other precious metals.
  • Conversion involves converting the separated precious metals into a saleable form (bars, coins, chemicals, alloys and other products).

Gold and Silver Dore

  • Refiners typically receive doré from mining or recycling of precious metals.
  • Dore from jewelry or fabrication scrap is more consistent than from mining, differing in high base metal content from mining doré and generally containing larger amounts of silver, zinc, copper.
  • High-gold doré has 30% to 98% gold with varying amounts of silver and base metals; high-silver doré contains over 50% silver, with gold between 1% and 30%, and base metals.

Refining High-Gold Dore

  • Two basic refining schemes
    • Prerefining/electrorefining: involves melting the impure material, injection of chlorine to convert base metals and silver into chlorides, followed by electrolysis to further purify the gold.
    • Dissolution/precipitation: involves dissolving the impure material in concentrated hydrochloric acid (with nitric acid as an oxidizing agent), selectively precipitating the gold (then, processing the byproduct solutions/materials), and producing a high-purity gold product.

Refining High-Silver Dore

  • Hydrometallurgical or pyrometallurgical refining schemes are used.
  • Hydrometallurgical: Base metals are leached from the feed using sulfuric acid; soluble silver is then removed or recovered.
  • Pyrometallurgical: Base metals are oxidized in a furnace to form a slag; the silver is then recovered.

Future Developments in Dore Refining

  • Existing refining processes have changed little, but automation, new materials, process controls, improved analytical tools and techniques (for analysis of precious metals and contaminants) have transformed the operation.
  • New acidless processes and methods for handling deleterious elements have promise

Studying That Suits You

Use AI to generate personalized quizzes and flashcards to suit your learning preferences.

Quiz Team

Related Documents

More Like This

Gold Recovery from Ores
10 questions
Gold Loan Processing Regulations Quiz
42 questions
Use Quizgecko on...
Browser
Browser