RDSO Technical Pamphlets on Coach Maintenance

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Questions and Answers

What is the RDSO number for the instructions on the adjustment of buffer height of ICF built BG coaches?

  • C-7601
  • C-7511 (correct)
  • C-6803
  • C-7807

Which document provides guidance on the maintenance and repair procedure for hydraulic shock absorbers?

  • C-6803 (correct)
  • C-7401
  • C-7602
  • C-6904

Which technical pamphlet contains instructions for the inspection and maintenance of roller bearing axle boxes?

  • C-7501
  • C-7809
  • C-7717
  • C-7607 (correct)

What does RDSO No. C-7602 specifically address?

<p>Instructions for corrosion repairs (B)</p> Signup and view all the answers

Which document describes the water raising apparatus used in coaches?

<p>C-7601 (D)</p> Signup and view all the answers

RDSO pamphlet C-7807 is focused on what aspect of coaching stock?

<p>Bogie and undergear of Rajdhani express coaches (A)</p> Signup and view all the answers

Which RDSO number is associated with the instructions for repair of corroded ICF coaches?

<p>C-6904 (B)</p> Signup and view all the answers

What is the frequency of the Primary examination for Schedule 'A'?

<p>1 month + 3 days (B)</p> Signup and view all the answers

Where should maintenance for Schedule 'B' be performed?

<p>On rake at nominated primary depot (C)</p> Signup and view all the answers

Which component is not mentioned for inspection in the bogie frame section?

<p>Brake disc assembly (D)</p> Signup and view all the answers

What is one of the visual examinations required for the bogie frame?

<p>Examine rubber stopper/stop screw (A)</p> Signup and view all the answers

Which of the following must be visually examined for damage in the bogie frame?

<p>Safety brackets for brake hanger pins (B)</p> Signup and view all the answers

Which schedule specifies requirements for upholstery cloth in coaching stock?

<p>C-9503 (D)</p> Signup and view all the answers

What is the focus of the C-9702 schedule?

<p>Maintenance of the air brake system (A)</p> Signup and view all the answers

Which document is a tentative specification for a natural fibre composite board?

<p>C-9601 (D)</p> Signup and view all the answers

Which of the following addresses the requirements for ultra high molecular weight polyethylene?

<p>C-9705 (A)</p> Signup and view all the answers

C-9509 outlines requirements for what component in railway coaches?

<p>Draw hooks (D)</p> Signup and view all the answers

What does the C-9805 specification pertain to?

<p>Flasher light specifications (A)</p> Signup and view all the answers

Which component is addressed in C-9703?

<p>Packing ring for axle box guide (A)</p> Signup and view all the answers

C-9803 is focused on which aspect of air brake components?

<p>Rubber items specifications (B)</p> Signup and view all the answers

The C-9511 schedule proposes technical requirements for which material?

<p>Natural Fibre Thermo-Set Composites (C)</p> Signup and view all the answers

What does CMI-K003 specify?

<p>Guidelines for interpretation of wheel defects (C)</p> Signup and view all the answers

What is the purpose of document G-92?

<p>Maintenance manual for slack adjusters (D)</p> Signup and view all the answers

Which maintenance manual addresses the air brake systems for freight stock?

<p>G-97 (D)</p> Signup and view all the answers

What is described in document R-64/98?

<p>Material specifications for rubber washers (A)</p> Signup and view all the answers

What is the primary focus of IRS – M-41?

<p>Corrosion resistance of steel (B)</p> Signup and view all the answers

Which document contains the standard integrated modular pitline for maintenance?

<p>CAMTECH/M/99/INFRA-WASHING LINE/1.1 (A)</p> Signup and view all the answers

What type of maintenance information is provided in Appendix F?

<p>General maintenance schedules for coaches (C)</p> Signup and view all the answers

Which document would you refer to for specifications related to air brakes on passenger stock?

<p>02-ABR-94 (A)</p> Signup and view all the answers

What type of wheels does R-19/93 focus on?

<p>Defects in solid and tyred wheels (A)</p> Signup and view all the answers

When was the amendment to the maintenance manual of the air brake system released?

<p>July 2001 (A)</p> Signup and view all the answers

How frequently should a secondary examination be conducted for the described coaches?

<p>3 months + 7 days (B)</p> Signup and view all the answers

Where should maintenance for class 'C' coaches be conducted?

<p>Sick line at primary depot (D)</p> Signup and view all the answers

What should be done to the coach during the maintenance process according to the guidelines?

<p>Wash both from outside and inside (B)</p> Signup and view all the answers

Which part of the coach needs to be specifically inspected for damages or missing components?

<p>Vestibule and its rubber fittings (C)</p> Signup and view all the answers

What should be done after washing all coaches?

<p>Disinfect and spray insecticide (D)</p> Signup and view all the answers

What needs to be visually checked on the coaches?

<p>Body panels and end walls for damages (D)</p> Signup and view all the answers

Which component does NOT require inspection according to the maintenance guidelines?

<p>The roof design (B)</p> Signup and view all the answers

During maintenance, if a door handle is found to be missing, what action should be taken?

<p>Replace or repair it as necessary (A)</p> Signup and view all the answers

How often should intensive cleaning of the coach be conducted?

<p>As part of the scheduled maintenance (D)</p> Signup and view all the answers

What is the primary purpose of spraying insecticide on coaches?

<p>To prevent damage from insects in corners and crevices (A)</p> Signup and view all the answers

Which component listed is typically categorized under the inspection criteria of 'Defective / good / Renewed / tested'?

<p>Brake cylinders (C)</p> Signup and view all the answers

What does the inspection process for the Flexible hoses of BMBC usually focus on?

<p>Hose elasticity and cracking (C)</p> Signup and view all the answers

In terms of maintenance, which part is most likely to be classified as 'Defective / good / Renewed / tested'?

<p>Air reservoir (D)</p> Signup and view all the answers

Which option does NOT correspond to the typical components mentioned for the examination during maintenance?

<p>Compression fittings (C)</p> Signup and view all the answers

What is the general purpose of the inspection process for components like drain cocks and brake cylinders?

<p>To ensure operational functionality (B)</p> Signup and view all the answers

What is the main purpose of document CMI-K003?

<p>To interpret wheel defects in solid/tyred coaching wheels (B)</p> Signup and view all the answers

Which document outlines the specifications for a corrosion resistant material used in railway components?

<p>IRS – M-41 (A)</p> Signup and view all the answers

What type of schedule does Appendix F provide information on?

<p>Routine maintenance schedules for coaches (B)</p> Signup and view all the answers

Which of the following documents addresses specifications related to air brakes on freight stock?

<p>02-ABR-94 (D)</p> Signup and view all the answers

What is the focus of the maintenance manual G-92?

<p>Maintenance of slack adjusters (D)</p> Signup and view all the answers

Which of the following documents provides specifications for cleaning solutions in maintenance?

<p>M&amp;C/PCN/101/2001 (C)</p> Signup and view all the answers

What does R-19/93 specifically focus on regarding railway components?

<p>Standards for wheels (D)</p> Signup and view all the answers

What is the minimum number of coaches required to perform the passenger alarm check using the chain?

<p>3 coaches (A)</p> Signup and view all the answers

Which frequency is designated for the primary examination of Schedule 'C'?

<p>6 months + 15 days (C)</p> Signup and view all the answers

Where is the maintenance for Schedule 'B' conducted?

<p>On rake at nominated primary depot (D)</p> Signup and view all the answers

What is the proper procedure for ensuring the release lever of the brakes functions correctly?

<p>Carry out a manual brake release test (A)</p> Signup and view all the answers

What must be visually inspected to check for defects in air brake equipment?

<p>Suspension brackets (A)</p> Signup and view all the answers

Which step involves examining the slack adjuster for functionality?

<p>5.1.9 (A)</p> Signup and view all the answers

What force range is required for pulling the passenger alarm chain during inspection?

<p>6 kg to 10 kg (B)</p> Signup and view all the answers

Which of the following tests is conducted to ensure full brake power?

<p>Service application release test (A)</p> Signup and view all the answers

When performing maintenance, what should be done after inspecting all coaches?

<p>Wash all coaches (B)</p> Signup and view all the answers

What is a primary maintenance requirement for window shutters in non-AC coaches?

<p>They should move smoothly in their railing to prevent rattling. (C)</p> Signup and view all the answers

Where should the maintenance for class 'B' coaches be performed?

<p>On rake at the nominated primary depot. (A)</p> Signup and view all the answers

What specific alignment should the tongue of a gravity type latch have?

<p>It should align properly with its slot plate. (A)</p> Signup and view all the answers

What is part of the inspection process for sliding doors in AC coaches?

<p>Check that they operate smoothly and freely. (C)</p> Signup and view all the answers

Which characteristic should window frames on non-AC coaches exhibit?

<p>They should be unbroken and in good condition. (A)</p> Signup and view all the answers

What is the correct frequency for conducting maintenance examinations for secondary coaches?

<p>Every three months plus an extra week. (D)</p> Signup and view all the answers

What type of movement should be checked for window shutters in non-AC coaches?

<p>They should move freely along the railing. (A)</p> Signup and view all the answers

What component should be examined for the sliding doors in SLR coaches?

<p>The ease and smoothness of operation. (A)</p> Signup and view all the answers

What should be visually examined regarding compartment sliding doors in first-class coaches?

<p>Their smooth functioning. (D)</p> Signup and view all the answers

What action should be taken if a door handle on the coach is found to be missing?

<p>It should be reported and replaced immediately. (C)</p> Signup and view all the answers

What is the maximum duration before the intensive cleaning of lavatory pans and commodes should be performed?

<p>Every three months (B)</p> Signup and view all the answers

Which of the following components should be checked for proper functioning in the lavatory maintenance section?

<p>Push cock (A)</p> Signup and view all the answers

For Schedule 'C', where is maintenance to be performed?

<p>On sick line (D)</p> Signup and view all the answers

What condition of the axle guide is acceptable during inspection?

<p>Good (A)</p> Signup and view all the answers

Which of the following is not one of the actions required for lavatory fittings maintenance?

<p>Checking the water supply (C)</p> Signup and view all the answers

Which component requires maintenance every one month and three days in Primary examination?

<p>Lavatory fittings (C)</p> Signup and view all the answers

What is the acceptable condition of the brake blocks in the bogie assembly during inspection?

<p>Renewed (C)</p> Signup and view all the answers

Which type of suspension bracket must be assessed for condition during bogie frame inspection?

<p>Bolster suspension bracket (A)</p> Signup and view all the answers

What is the proper action for a damaged or missing brake beam safety sling or wire rope?

<p>Replace it immediately (C)</p> Signup and view all the answers

What is the recommendation for the condition of the side bearer during examination?

<p>Should be good (C)</p> Signup and view all the answers

Flashcards

RDSO Technical Pamphlets

These pamphlets provide guidance on maintaining and repairing various components of ICF design coaches, covering everything from hydraulic shock absorbers to bogie maintenance.

C-7607

Focuses on the specific processes for inspecting, repairing, and manufacturing the helical springs used in coaches built by ICF and BEML.

C-7703

Provides instructions on the inspection and maintenance of roller bearing axle boxes, which are essential for keeping the wheels running smoothly.

C-7807

This pamphlet covers maintenance procedures for bogies and undergear specifically designed for Rajdhani Express coaches.

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C-7717

Covers maintenance procedures for the axle box guide arrangement, which helps keep the wheels on the track.

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C-7601

Describes the water raising apparatus and provides instructions for filling coaches with water.

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C-7511

C-7511 provides instructions for adjusting the buffer height of ICF-built BG coaches.

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Bogie Maintenance

This refers to the regular checks and adjustments needed to keep a bogie in good working order, preventing breakdowns and ensuring smooth and safe operation of the coach.

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Visual Inspection of Bogie Frame

Visual inspection of bogie components such as side frames, transoms, and longitudinal beams for structural integrity.

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Axle Box Crown Rubber Stopper

The axle box crown rubber stopper prevents the axle from moving too far, providing cushioning and support.

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Axle Box Safety Straps / Loops

These straps, attached to the axle box, prevent it from detaching in case of derailment, adding another layer of safety to the train.

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Bolster Safety Straps / Loops

These straps are attached to the bolster, which supports the bogie on top of the coach. They provide structural integrity and prevent the bolster from falling out.

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CMI-K003

A set of guidelines that describe how to interpret defects found on wheels used in locomotives and EMUs.

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G-92

This manual provides instructions on how to maintain the IRSA-600 slack adjuster, a crucial component in the braking system.

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G-97

This document outlines specifications for the air brake system used on freight trains, including essential information for maintenance and repair.

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M&C/PCN/101/2001

A document outlining the specifications for the type of cleaning solution used for various components of railway vehicles.

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02-ABR-94

This comprehensive document details the specifications for the air brake system used in both freight and passenger trains throughout the Indian Railway network.

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R-64/98 (Revised)

A document setting standards for the rubber washers used in mail line coaches, specifying the requirements for upper and lower washers.

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R-19/93

This document provides specifications and guidelines for the various types of wheels used in rolling stock.

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IRS – M-41

This document provides a detailed guide for maintaining coaches of the ICF design, focusing on those built for the broad gauge.

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Standard Integrated Modular Pitline

A specialized maintenance facility designed for servicing and cleaning railway vehicles, with a focus on unified maintenance procedures.

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Maintenance Schedules

A detailed list of maintenance tasks, outlining when each task should be performed to ensure the proper function and longevity of railway vehicles.

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Coach Maintenance

The routine cleaning process for train coaches, involving washing, disinfecting, and spraying insecticide to prevent pests.

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Shell Inspection

A visual examination of the train coach's exterior for any damage to the body panels, end walls, and windows.

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Visual Inspection of Coach Features

The process of examining the train coach's destination boards, window bars, doors, and handles to ensure functionality and prevent accidents.

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Frequency of Examination

The frequency of maintenance tasks, categorized by the type of examination: Primary involves a shorter timeframe than Secondary, and Maintenance is performed regularly.

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Maintenance Location

The designated location for conducting routine maintenance, which can be at the primary depot for regular checks, or on the mainline (track) for specific tasks.

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Intensive Cleaning

Refers to a thorough cleaning of the train coach, going beyond the basic wash and disinfecting.

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Vestibule and Rubber Fittings Inspection

The inspection and repair of the rubber seals and fittings in the vestibule, which is the area connecting two train coaches.

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Body Side Door Inspection

The process of checking the coach's body side doors to assess their functionality, such as opening and closing smoothly, and identify any damages, such as dents or broken hinges.

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Destination Boards Bracket Inspection

An inspection focusing on the destination boards, which display the intended stop of a particular coach.

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Coach Component Inspection

A comprehensive check of train coach components, such as air reservoirs, brake cylinders, and hoses, to determine their condition and ensure optimal functionality.

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Hose B.P. with Palm End

A specific type of hose found on trains, used for high-pressure air lines.

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Hose F.P. with Palm End

Another kind of hose on trains, used for low-pressure air lines.

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Distributor Valves

The components on a train that regulate the distribution of air pressure to different parts of the braking system.

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Train Pipes - B.P. & F.P.

The main pipes that carry air throughout the braking system of a train, connecting various components.

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Inspecting Door Locks and Latches

Checking the coach's door locks and latches to ensure they are secured, properly functioning, and operating smoothly.

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Window Shutter Inspection

Visually examining the coach's windows to verify proper closing and opening of shutters.

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Window Frame and Glass Inspection

Ensuring the coach's windows are secure and in proper condition.

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Rolling Shutter and Sliding Door Inspection

Checking the coach's rolling shutters and sliding doors for smooth operation.

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Compartment Sliding Door Inspection

Checking the compartment sliding doors of first-class coaches for smooth operation.

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Examination type

The type of check performed on a coach, categorized as primary, secondary, or maintenance. Primary checks are done frequently, secondary less often, and maintenance even less, as the name suggests.

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Visual inspection of brakes

A check performed to visually evaluate the condition of the braking system components.

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Suspension bracket inspection

An inspection of the suspension bracket to identify any defects and make repairs if necessary.

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Passenger alarm check

A test to ensure the passenger alarm functions correctly by pulling the chain with a specific amount of force.

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Manual brake release test

This test ensures the brake release lever is functioning properly and can release the brakes.

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Brake gear check and adjustment

Adjustment and inspection of the brake gear, ensuring a proper piston stroke and effective braking.

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Service brake application and release test

A test to ensure the brake power applies to all coaches in a rake by applying and releasing the brakes on every coach.

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Vestibule

The area between two connected coaches, incorporating seals to ensure a smooth and airtight transition.

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Vestibule Inspection

Regular inspections of the vestibule's seals and fittings to prevent leaks or air drafts.

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Destination Boards Inspection

The examination of the coach's destination boards, which display the intended stop, to ensure they are in good condition and easily readable.

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Axle Box Safety Straps Inspection

An important safety measure, this involves inspecting the axle box safety straps, which prevent the axle box from detaching in case of an accident.

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Study Notes

RDSO Technical Pamphlets

  • Maintenance and repair procedures for hydraulic shock absorbers on coaches
  • Instructions for repairing corroded coaches
  • Examination and maintenance of bogies and undercarriage for coaches running at 110 kmph
  • Direct admission valve instructions for passenger coaches
  • Instructions for adjusting buffer height of ICF coaches in workshops and depots
  • Hindi version of buffer height adjustment for ICF coaches
  • Description of water raising apparatus and water filling instructions for coaches with underslung water tanks
  • Instructions for corrosion repair on ICF coaches
  • Instructions for inspection, repair, and manufacturing procedures for helical springs in ICF and BEML coaches
  • Roller bearing axle box maintenance instructions for BG/ICF bogies
  • Maintenance of axle box guide arrangements for mainline ICF coaches
  • Maintenance of bogie and undercarriage of Rajdhani Express coaches
  • Hindi version of bogie and undercarriage maintenance for Rajdhani coaches
  • Instructions for inspection, repair, and manufacturing of helical springs for ICF and Jessop's EMU coaches
  • Inspection and maintenance of direct mounted roller bearing axle boxes for coaches
  • Maintenance and repair procedure for Gabriel vertical hydraulic shock absorber
  • Hindi version of Gabriel shock absorber maintenance procedure
  • Wheel and axle manual
  • Asbestos sheet roof ceiling requirements for passenger coaches.
  • Nylon bush requirements for brake gear in mainline coaches
  • Hindi of nylon bush requirements for mainline coaches
  • FRP Battery Box requirements

Additional Technical Pamphlets

  • Schedule of requirements for rubberized coir cushion
  • Schedule of requirements for plastic guide bush for axle box guide
  • Schedule of requirements for aluminum chequered sheets
  • Fibre glass reinforced plastic in railway coaches
  • Technical specifications for hot coiled helical springs
  • Anti-pilferage measures for compartments, lavatories and fittings
  • Schedule of FRP seat and back test requirements
  • FRP wall protector for bathrooms
  • Anaerobic adhesive requirements for coaches
  • Specifications for roller bearings
  • Specifications for light weight self-generating first class coaches
  • Specifications for nylon guide roller/wearing piece
  • Decorative thermosetting synthetic resin bonded laminated sheets
  • Cleaning media procedure for bearing cleaning plants
  • Reports on coach weight reduction
  • Shock absorber specifications
  • Air brake system inspection/maintenance instructions
  • UIC type elastomer flange connection schedule
  • Technical requirements for liquefied petroleum gas hot cases
  • Vestibule canvas cloth technical requirements
  • Flexible load bearing polyurethane foam requirements
  • PVC flooring procedure/requirements
  • Water raising system and instructions for filling water
  • Specifications for Ferrodo quality 89/24 composition brake blocks
  • Electric train set specifications
  • Plastic sheeting for coach interiors
  • FRP axle box front cover requirements
  • Push cock, plastic lavatory chute, plastic packing ring specifications
  • Technical specifications for fabricated bogie frames/bolisters
  • Plastic brake gear bushes for passenger coaches specifications
  • Pipes and joints for air braked coaches guidance
  • Bolster suspension hangers for coaches and EMU stock details
  • Screw couplings for coaches and wagon stock guidance
  • Air brake system for high-speed passenger stock specifications
  • Axle end locking screw requirements for roller bearing axle box
  • Specifications for sliding plug doors, side buffers
  • Specifications for developing a new design BG AC coach shell
  • Interior roof ceiling development
  • Lightweight transverse upper sleeping berth development
  • Lightweight partition walls development
  • Fibre glass reinforced glass window frames/lavatory components development
  • Silent block specifications for anchor link
  • Compreg laminate specifications
  • Air brake equipment specifications for coaches
  • Roller bearing specifications
  • Integral light weight, self-generating first class air conditioned BG coach specifications
  • Detailed specifications for BG all-metal light weight coaches
  • Upholstery specifications for Ist Class AC coaches
  • Specifications for alloy steel draw hooks on railway coaches
  • Natural Fibre Thermo-Set Composite (NFTC) sheets specifications for roof ceilings
  • Specific requirements for natural fibre composite board used in Flooring
  • Decorative thermosetting synthetic resin bonded laminated sheets for coaches
  • Brake system maintenance for air braked coaches with K-type composition blocks
  • Packing ring specifications for axle box guide arrangement
  • Polymerised floor topping compound specifications for coaches
  • Ultra High Molecular Weight Polyethylene (UHMWPE) specification
  • Overhauling/testing of air brake hose coupling
  • Specifications for flasher light in SLR cars
  • Specifications for high friction composition brake blocks
  • Upholstery requirements for 1st Class AC coaches
  • Inspection/testing scheme for primary suspension components
  • Insecticide paint specification for coach interiors
  • Specifications for specifically treated brake pins
  • Detailed schedules for coach examinations (primary/secondary) and maintenance at various stages
  • Inspections and maintenance for coaches (body panels, end walls, destination boards, brackets, windows, doors, vestibule)
  • Special guidelines for washing, disinfecting and spraying insecticides
  • Detailed schedules and procedures (e.g., body panels, end walls, window bars, brake hangers, etc)
  • Maintenance procedures (specific requirements for headstocks, solebars, trough floor, underframe members, etc)
  • Maintenance of brake rigging (specific guidelines)
  • Detailed procedures for inspecting and repairing brake equipment and components
  • Detailed maintenance and testing procedures for vacuum braking system components
  • Examination and maintenance of draw gear components
  • Maintenance and testing instructions for draw gear components
  • Inspection of wheel condition
  • Inspection of buffer, bolster, and running gear components
  • Procedures for examination of interior fittings, seats, berths, and lavatories
  • Procedures for examining doors, locks, latches, and window shutters
  • Specific details (e.g., checking lavatory hinge doors, examining pushcocks, attending leakages, and examining window shutters)
  • Specific procedures for maintaining the door locking system and examining the safety catches for proper engagement
  • Instructions for inspecting and maintaining lavatories, windows, drain grills and other related components
  • Procedures for examining laminated panels, mouldings, door closers, tower bolts, ventilation grills, luggage racks, and others
  • Schedules for examining and repairing the water system and flushing issues
  • Maintenance schedules for various components and fittings
  • Individual procedures for examining and addressing specific issues on various components
  • Standardized format for coach inspection and maintenance
  • Coach number, type, year built, last POH, return date, ICV end, NICV end, date of IOH, date of release, and other details
  • Detailed descriptions of bogie conditions (e.g., frame, bolster, bolster suspension bracket, axle guide, axle guide cap, axle guide assembly, etc.) for both ICV and NICV ends
  • Detailed descriptions of brake gear parts (e.g., beam, head, hanger, blocks, lever, connecting rod, etc), and statuses (e.g., damaged, worn, good, renewed)
  • Detailed descriptions of the vacuum cylinder (e.g., barrel, piston head, piston rod, rolling ring, neck ring, joint ring, and others), and their conditions
  • Detailed maintenance schedule for various components
  • Information on various tests (e.g., leakage rate, brake cylinder filling time, release time, emergency brake application and release, etc.)

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