Podcast
Questions and Answers
Which of the following is an example of a quality aspect that teams should measure and report on?
Which of the following is an example of a quality aspect that teams should measure and report on?
- Trends in administrative hours worked
- Total number of staff trained
- Number of committees formed
- Trends in infections rates (correct)
What principle emphasizes that it is better to prevent issues rather than fix them later?
What principle emphasizes that it is better to prevent issues rather than fix them later?
- Inspection is key to quality
- Quality at the source
- Employee training is essential
- Prevention is better than cure (correct)
Who is recognized as one of the foremost quality experts, emphasizing management’s role in ensuring quality excellence?
Who is recognized as one of the foremost quality experts, emphasizing management’s role in ensuring quality excellence?
- Ishikawa Kaoru
- Joseph Juran
- Dr. W. Edwards Deming (correct)
- Philip Crosby
Which of the following does NOT represent quality aspects relevant to specific teams?
Which of the following does NOT represent quality aspects relevant to specific teams?
What role does visual management play in a quality-focused workplace?
What role does visual management play in a quality-focused workplace?
What is meant by 'quality at the source'?
What is meant by 'quality at the source'?
Which of the following is NOT a key responsibility of teams regarding quality assurance?
Which of the following is NOT a key responsibility of teams regarding quality assurance?
Effective involvement of everyone in a company to ensure quality requires a change in which of the following?
Effective involvement of everyone in a company to ensure quality requires a change in which of the following?
Who is in a better position to assure quality in a process?
Who is in a better position to assure quality in a process?
What happens when someone else checks the work of a team?
What happens when someone else checks the work of a team?
What is the primary purpose of Standard Operating Procedures (SOPs)?
What is the primary purpose of Standard Operating Procedures (SOPs)?
According to Peter Wickens, how should SOPs be defined?
According to Peter Wickens, how should SOPs be defined?
Why might work instructions created by technical specialists fail to work effectively?
Why might work instructions created by technical specialists fail to work effectively?
Who should be involved in setting up SOPs?
Who should be involved in setting up SOPs?
What is a key factor in maintaining effective SOPs?
What is a key factor in maintaining effective SOPs?
What is implied by the phrase 'best current method' in relation to SOPs?
What is implied by the phrase 'best current method' in relation to SOPs?
What is one key criterion for an effective Standard Operating Procedure (SOP)?
What is one key criterion for an effective Standard Operating Procedure (SOP)?
In what way can SOPs serve a training purpose?
In what way can SOPs serve a training purpose?
Which of the following is NOT typically included in an SOP?
Which of the following is NOT typically included in an SOP?
What does 'NCR' stand for in quality management?
What does 'NCR' stand for in quality management?
What is the vision related to client complaints and non-conformance?
What is the vision related to client complaints and non-conformance?
How should quality problems be approached according to the quest for zero defects?
How should quality problems be approached according to the quest for zero defects?
Which component is associated with the corrective action process?
Which component is associated with the corrective action process?
What is a primary purpose of a Non-conformance Report (NCR)?
What is a primary purpose of a Non-conformance Report (NCR)?
What is the primary benefit of implementing built-in quality in processes?
What is the primary benefit of implementing built-in quality in processes?
Which of the following statements is true regarding quality control?
Which of the following statements is true regarding quality control?
What is the role of visual management in a quality-focused workplace?
What is the role of visual management in a quality-focused workplace?
What should teams be allowed to do when they identify a quality issue?
What should teams be allowed to do when they identify a quality issue?
Which approach is emphasized for achieving right first-time quality?
Which approach is emphasized for achieving right first-time quality?
What is the recommended method for inspection when implementing quality controls?
What is the recommended method for inspection when implementing quality controls?
What is a potential disadvantage of relying on traditional quality control methods?
What is a potential disadvantage of relying on traditional quality control methods?
Which action is suggested when difficult judgments about quality must be made?
Which action is suggested when difficult judgments about quality must be made?
What is the primary purpose of formally recording non-conformance?
What is the primary purpose of formally recording non-conformance?
Which of the following methods can be used for root cause analysis?
Which of the following methods can be used for root cause analysis?
What is the first step in the non-conformance process?
What is the first step in the non-conformance process?
What component is necessary in the system for client complaints?
What component is necessary in the system for client complaints?
What happens to a non-conformance once it has been successfully addressed?
What happens to a non-conformance once it has been successfully addressed?
Which of the following is a key benefit of the client complaint and non-conformance reporting system?
Which of the following is a key benefit of the client complaint and non-conformance reporting system?
What should be included in the action plan created after identifying the root cause?
What should be included in the action plan created after identifying the root cause?
Why is it important to report monthly to management on NCR and CCR trends?
Why is it important to report monthly to management on NCR and CCR trends?
What is the primary goal of tracking CCR and NCR trends in management meetings?
What is the primary goal of tracking CCR and NCR trends in management meetings?
Which statement accurately describes the relationship between time-to-detect (TTD), time-to-correct (TTC), and error rate?
Which statement accurately describes the relationship between time-to-detect (TTD), time-to-correct (TTC), and error rate?
How can teams effectively reduce TTD?
How can teams effectively reduce TTD?
What approach is suggested to minimize time-to-correct (TTC)?
What approach is suggested to minimize time-to-correct (TTC)?
What does the term 'poka-yoke' refer to in a lean context?
What does the term 'poka-yoke' refer to in a lean context?
Which approach is NOT associated with mistake-proofing devices?
Which approach is NOT associated with mistake-proofing devices?
What distinguishes a mistake from a defect in the context of quality management?
What distinguishes a mistake from a defect in the context of quality management?
What was the original term for the concept later known as 'poka-yoke'?
What was the original term for the concept later known as 'poka-yoke'?
Flashcards
Quality Indicators
Quality Indicators
Key indicators such as patient experience, medication errors, infection rates, cost of poor quality, waste, errors in administrative departments, unplanned breakdowns, and first-time pass rate should be displayed and discussed in Performance-Driven Teams.
Quality-Focused Workplace
Quality-Focused Workplace
A management approach that prioritizes building a culture where quality is valued and prioritized at all levels.
Management Commitment & Involvement
Management Commitment & Involvement
Management commitment and involvement are crucial for building a quality-focused workplace. It requires dedication from the leadership team.
Employee Involvement
Employee Involvement
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Quality at the Source
Quality at the Source
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Quality Assurance
Quality Assurance
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Visual Management
Visual Management
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Prevention over Cure
Prevention over Cure
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Quality Assurance by Those Involved
Quality Assurance by Those Involved
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Standard Operating Procedure (SOP)
Standard Operating Procedure (SOP)
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Continuous Improvement of SOPs
Continuous Improvement of SOPs
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Self-Monitoring Quality
Self-Monitoring Quality
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Updating SOPs
Updating SOPs
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Reflecting Changes in SOP
Reflecting Changes in SOP
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Best Current Work Method
Best Current Work Method
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Collaboration in SOP Development
Collaboration in SOP Development
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Quality Prevention
Quality Prevention
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Quality Control
Quality Control
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Built-in Quality
Built-in Quality
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Performance-Driven Teams
Performance-Driven Teams
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Comprehensive Inspections
Comprehensive Inspections
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Client-Driven Quality
Client-Driven Quality
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Immediate Feedback
Immediate Feedback
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What is an SOP?
What is an SOP?
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How do SOPs act as quality aids?
How do SOPs act as quality aids?
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How are SOPs used for training?
How are SOPs used for training?
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How are SOPs used for performance monitoring?
How are SOPs used for performance monitoring?
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Why are SOPs important for control?
Why are SOPs important for control?
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How are SOPs used for auditing?
How are SOPs used for auditing?
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What is a CCR?
What is a CCR?
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What is an NCR?
What is an NCR?
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Non-Conformance Report (NCR)
Non-Conformance Report (NCR)
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Root Cause Analysis
Root Cause Analysis
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Fishbone Diagram
Fishbone Diagram
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Corrective Action
Corrective Action
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Action Plan
Action Plan
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Trend Analysis
Trend Analysis
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Client Complaint Report (CCR)
Client Complaint Report (CCR)
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Non-conformance and Client Complaint System
Non-conformance and Client Complaint System
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Time-to-Detect (TTD)
Time-to-Detect (TTD)
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Time-to-Correct (TTC)
Time-to-Correct (TTC)
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Mistake-Proofing (Poka-Yoke)
Mistake-Proofing (Poka-Yoke)
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Mistake
Mistake
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Defect
Defect
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Poka-Yoke
Poka-Yoke
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Self-Inspection
Self-Inspection
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Study Notes
Quality Assurance Module
- Quality assurance requires understanding, implementation, and maintenance of fundamental concepts.
- Principles should be studied even if successful implementation of a concept is believed.
- Chapter covers: measurement of quality, creating a quality workplace, standard operating procedures, client complaints/non-conformance reporting, and mistake-proofing devices.
Measurement of Quality
- Quality journeys require knowing where to start and focus.
- Quality measurements are crucial for overall management systems.
- What can't be measured can't be managed or improved.
- Good work outputs are the only metrics that matter.
Quality Improvement
- Quality concerns are often mixed with good and bad, considered as a total output.
- Quality problems and waste points need identification.
- Measuring the extent of poor quality is vital.
Root Cause of Errors
- Quality performance monitoring allows for focused improvement on critical areas.
- There are easy fix improvements and larger issues requiring more substantial improvement.
- Continuous awareness through continuous improvement teams (as in module 3) helps.
- Process quality can be measured in ways such as first-time pass rate and the percentage of process errors.
Quality Focussed Workplace
- Quality involves everyone.
- Management commitment to building quality culture and quality-focused workplace is paramount.
- Deming emphasized management involvement as key for quality excellence.
- Behaviours of employees need to change towards assuring quality in every process.
- Quality at source means ensuring quality at production point, not at control point.
- Visual management (helps quickly detect and address problems).
- Preventing problems is better than fixing them, cheaper, and easier. Proactive quality control is more valuable.
Quality Control
- Quality control alone will not decrease frequency/severity of quality issues.
- Quality control may lead to apathy and so require investment in time, money and effort if better quality is the aim.
Quality into Processes
- Building quality means understanding and practicing built-in quality and team member responsibility.
- Teams should continuously focus on improving quality, solving root causes, mistake-proofing processes, and taking quick action.
- Implement quality controls by examining all tasks performed rather than just sampling.
- Simplify inspection rather than making it complex and use technology for quality control whenever possible.
- Difficult judgments should be left to the next part of the process to decide.
- Feedback is best given as soon as problems arise.
- The team should have the power to halt the process if required.
Visual Management
- Visual management helps increase quality awareness.
- Ongoing improvement is supported through constant visualization.
- Using visuals in operating areas will help show what is correct or not.
Right First-Time Quality
- Quality should be managed autonomously by team members.
Standard Operating Procedures (SOPs)
- SOPs are used to maintain and assure quality.
- SOPs serve as the basis for continuous improvement.
- When changes or improvements are proposed, SOPs are the starting point for revision.
- The best current method known for achieving quality, cost, and delivery time is determined for procedures.
- Procedures must be current, not static; considering ongoing improvement efforts, and changes to people, materials, or even the environment.
- Clear criteria including guaranteed ways of meeting quality standards must be adhered to.
Client Complaints/Non-Conformance
- CCRs/NCRs/CASs are critical components of quality management.
- Attitudes toward quality improvement are crucial and need a zero defect vision.
- Non-conformance (against standards) includes internal and external issues with any process/products.
- Root cause analysis of the problem will help understand its origin to create effective corrective measures.
- This system ensures problems are handled in a timely manner and prevents issues from being forgotten.
Mistake-Proofing Devices (Poka-Yoke)
- Mistake-proofing devices are used to prevent defects.
- They are useful from a process improvement, or quality management perspective.
- They can be seen as helpful methods for preventing human error, especially in assembly lines.
Measurement of Quality (More detail)
- Measurement of quality needs to be related to different teams/departments.
- Specific measurement should be noted. (Examples provided to further specify)
Creating Quality Focussed Workplace (More detail)
- Specific actions to change mindsets should be identified.
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