Podcast
Questions and Answers
Which of the following scenarios best illustrates the impact of globalization on supply chain risk?
Which of the following scenarios best illustrates the impact of globalization on supply chain risk?
- A local bakery sources all ingredients from within a 50-mile radius to ensure freshness and support local farmers.
- A small business uses only domestic shipping companies to avoid international customs delays.
- A regional grocery chain partners with local farms to reduce transportation costs.
- A multinational electronics company relies on a single supplier in one country for a critical component, increasing vulnerability to geopolitical events. (correct)
A company wants to mitigate the risk of supplier failure. Which strategy would be most effective?
A company wants to mitigate the risk of supplier failure. Which strategy would be most effective?
- Developing detailed contracts with penalty clauses and establishing backup subcontractors. (correct)
- Consolidating all orders with a single, large supplier to leverage volume discounts.
- Avoiding preplanning to stay agile and adapt quickly to unexpected supply chain changes.
- Reducing inventory levels to minimize potential losses from supplier disruptions.
What is the primary goal of implementing a diversified supplier base as a risk mitigation tactic?
What is the primary goal of implementing a diversified supplier base as a risk mitigation tactic?
- To reduce the complexity of supply chain management.
- To increase dependence on key strategic suppliers.
- To minimize the impact of any single supplier's failure or quality issues. (correct)
- To streamline communication and negotiation processes.
Which of the following actions would be most effective in mitigating supplier quality failures?
Which of the following actions would be most effective in mitigating supplier quality failures?
A company is concerned about potential political instability affecting its supply chain. Which of the following strategies would be most appropriate to mitigate this risk?
A company is concerned about potential political instability affecting its supply chain. Which of the following strategies would be most appropriate to mitigate this risk?
Which of the following is the primary objective of logistics management?
Which of the following is the primary objective of logistics management?
Why is logistics management frequently considered for outsourcing?
Why is logistics management frequently considered for outsourcing?
What is the main advantage of trucking as a shipping system?
What is the main advantage of trucking as a shipping system?
How have containers and piggybacking enhanced the use of railroads in shipping?
How have containers and piggybacking enhanced the use of railroads in shipping?
When is water transport typically preferred over other shipping methods?
When is water transport typically preferred over other shipping methods?
Which of the following metrics provides insight into how efficiently a company is managing its inventory relative to its sales?
Which of the following metrics provides insight into how efficiently a company is managing its inventory relative to its sales?
What is a key characteristic of airfreight as a shipping system?
What is a key characteristic of airfreight as a shipping system?
If a company's cost of goods sold is $10 million and its average inventory investment is $2 million, what is the inventory turnover?
If a company's cost of goods sold is $10 million and its average inventory investment is $2 million, what is the inventory turnover?
Which factor is LEAST important when deciding to use electronic-procurement?
Which factor is LEAST important when deciding to use electronic-procurement?
A company has a beginning inventory of $500,000 and an ending inventory of $700,000. If the cost of goods sold is $6 million, what is the inventory turnover?
A company has a beginning inventory of $500,000 and an ending inventory of $700,000. If the cost of goods sold is $6 million, what is the inventory turnover?
Which industry generally maintains the lowest inventory as a percentage of total assets, based on the examples provided?
Which industry generally maintains the lowest inventory as a percentage of total assets, based on the examples provided?
What is the defining feature of multimodal shipping?
What is the defining feature of multimodal shipping?
What does 'weeks of supply' measure in the context of supply chain performance?
What does 'weeks of supply' measure in the context of supply chain performance?
If a company has an average inventory investment of $5 million and an annual cost of goods sold of $26 million, what are the weeks of supply?
If a company has an average inventory investment of $5 million and an annual cost of goods sold of $26 million, what are the weeks of supply?
A company's raw materials inventory is $2 million, work-in-process inventory is $500,000, and finished goods inventory is $1.5 million. If the cost of goods sold is $20 million, what is the inventory turnover?
A company's raw materials inventory is $2 million, work-in-process inventory is $500,000, and finished goods inventory is $1.5 million. If the cost of goods sold is $20 million, what is the inventory turnover?
How would a company with a high inventory turnover, compared to the industry average, likely be positioned?
How would a company with a high inventory turnover, compared to the industry average, likely be positioned?
Which of the following is a primary benefit of utilizing an omnichannel strategy in supply chain management?
Which of the following is a primary benefit of utilizing an omnichannel strategy in supply chain management?
How does digitalization, including the Internet-of-Things (IoT), primarily aid supply chain managers?
How does digitalization, including the Internet-of-Things (IoT), primarily aid supply chain managers?
In the context of building a supply base, what is the main goal of supplier development?
In the context of building a supply base, what is the main goal of supplier development?
Which of the following is a characteristic of a cost-based price model in supplier negotiation?
Which of the following is a characteristic of a cost-based price model in supplier negotiation?
What is a key advantage of centralized purchasing?
What is a key advantage of centralized purchasing?
What is the primary purpose of supplier certification?
What is the primary purpose of supplier certification?
In what way does blockchain technology enhance the integrated supply chain?
In what way does blockchain technology enhance the integrated supply chain?
What is a potential drawback of using competitive bidding as the only method for procurement?
What is a potential drawback of using competitive bidding as the only method for procurement?
Which of the following is a direct benefit of using location and motion sensors in supply chain security?
Which of the following is a direct benefit of using location and motion sensors in supply chain security?
How does vendor-managed inventory (VMI) primarily benefit supply chain management?
How does vendor-managed inventory (VMI) primarily benefit supply chain management?
What is the most likely outcome of local optimization efforts within different segments of a supply chain?
What is the most likely outcome of local optimization efforts within different segments of a supply chain?
What negative consequence is most directly associated with using incentives that push excessive merchandise into the supply chain?
What negative consequence is most directly associated with using incentives that push excessive merchandise into the supply chain?
In the context of supply chain management, what is the 'bullwhip effect'?
In the context of supply chain management, what is the 'bullwhip effect'?
Which strategy would be most effective in mitigating the bullwhip effect?
Which strategy would be most effective in mitigating the bullwhip effect?
What is the primary goal of 'postponement' within supply chain management?
What is the primary goal of 'postponement' within supply chain management?
Which of the following actions would LEAST likely contribute to improved supply chain integration?
Which of the following actions would LEAST likely contribute to improved supply chain integration?
Which risk reduction tactic is most suitable for mitigating economic risks associated with fluctuating exchange rates in a global supply chain?
Which risk reduction tactic is most suitable for mitigating economic risks associated with fluctuating exchange rates in a global supply chain?
What strategy did Toyota implement to minimize supply chain disruptions after experiencing natural catastrophes?
What strategy did Toyota implement to minimize supply chain disruptions after experiencing natural catastrophes?
A company wants to protect its supply chain against theft, vandalism, and terrorism. Which of the following is the MOST appropriate risk reduction tactic?
A company wants to protect its supply chain against theft, vandalism, and terrorism. Which of the following is the MOST appropriate risk reduction tactic?
Hard Rock Cafe mitigates political risks in its international supply chain primarily through:
Hard Rock Cafe mitigates political risks in its international supply chain primarily through:
Following a significant disruption caused by a regional earthquake, what would be the MOST appropriate long-term risk mitigation strategy for a global electronics manufacturer?
Following a significant disruption caused by a regional earthquake, what would be the MOST appropriate long-term risk mitigation strategy for a global electronics manufacturer?
The U.S. government's Domestic Port Radiation Initiative, which scans imported containers, primarily aims to reduce supply chain risks associated with:
The U.S. government's Domestic Port Radiation Initiative, which scans imported containers, primarily aims to reduce supply chain risks associated with:
A manufacturer headquartered in the US is heavily reliant on a supplier in Japan. Given the fluctuations in the Yen, what would be the MOST effective approach to mitigate against economic risk?
A manufacturer headquartered in the US is heavily reliant on a supplier in Japan. Given the fluctuations in the Yen, what would be the MOST effective approach to mitigate against economic risk?
A company patents a new technology that revolutionizes their main product. To safeguard their competitive advantage, which risk reduction tactic is MOST crucial for their supply chain?
A company patents a new technology that revolutionizes their main product. To safeguard their competitive advantage, which risk reduction tactic is MOST crucial for their supply chain?
Flashcards
Supply Chain Risk
Supply Chain Risk
Greater dependence resulting from increased use of supply chains.
Risk from Fewer Suppliers
Risk from Fewer Suppliers
Heightened risk due to dependence on fewer sources.
Globalization's Impact on Risk
Globalization's Impact on Risk
Increased risk due to worldwide operations and complex logistics.
Supply Chain Risk Mitigation
Supply Chain Risk Mitigation
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Multiple Suppliers Benefit
Multiple Suppliers Benefit
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Political risk insurance
Political risk insurance
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Cross-country diversification
Cross-country diversification
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Franchising and Licensing
Franchising and Licensing
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Hedging
Hedging
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Purchasing contracts
Purchasing contracts
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Insurance
Insurance
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Alternate sourcing
Alternate sourcing
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Patent protection
Patent protection
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Supply Chain Security
Supply Chain Security
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Tech in Security/Inventory
Tech in Security/Inventory
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Bullwhip Effect
Bullwhip Effect
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Local Optimization Issue
Local Optimization Issue
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Incentive Issues
Incentive Issues
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Large Lot Issues
Large Lot Issues
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Accurate 'Pull' Data
Accurate 'Pull' Data
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Postponement
Postponement
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Electronic-Procurement
Electronic-Procurement
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Logistics Management
Logistics Management
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Trucking
Trucking
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Railroads
Railroads
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Airfreight
Airfreight
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Waterways
Waterways
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Pipelines
Pipelines
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Multimodal Shipping
Multimodal Shipping
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Electronic Ordering/Funds Transfer
Electronic Ordering/Funds Transfer
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Omnichannel Strategy
Omnichannel Strategy
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Drop Shipping
Drop Shipping
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Blockchain in Supply Chain
Blockchain in Supply Chain
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IoT in Supply Chain
IoT in Supply Chain
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Supplier Evaluation
Supplier Evaluation
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Supplier Development
Supplier Development
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Centralized Purchasing
Centralized Purchasing
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Inventory as % of Assets
Inventory as % of Assets
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Inventory Turnover
Inventory Turnover
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Inventory Turnover Formula
Inventory Turnover Formula
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Average Inventory Investment
Average Inventory Investment
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Total Inventory Investment
Total Inventory Investment
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Weeks of Supply
Weeks of Supply
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Weeks of Supply Formula
Weeks of Supply Formula
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Cost of Goods Sold (COGS)
Cost of Goods Sold (COGS)
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Study Notes
- The objective of supply chain management is structuring the supply chain to maximize competitive advantage and benefits to the consumer.
- Supply Chain Management is covered in Chapter 11.
- Red Lobster's supply chain is profiled.
- Strategy is impacted by supply chain decisions.
Red Lobster's Supply Chain
- Largest seafood restaurant company.
- Annually, it serves 140 million meals from over 700 restaurants.
- Sources food from five continents through thousands of suppliers.
- Winning operation strategy requires a winning supply chain.
- Committed to seafood sustainability.
- The supply chains incorporate supplier qualification, product tracking, independent audits and just-in-time delivery.
The Supply Chain's Strategic Importance
- Includes the coordination of all supply chains, starting with raw materials and ending with a satisfied consumer.
- Includes suppliers, manufacturers, service providers, distributors, wholesalers, retailers, and final customers.
- Strategic importance stems from the large portion of sales dollars that are spent on purchases.
- Managing supplier relationships has added emphasis because supplier relationships are increasingly integrated and long term.
- Improves innovation, speed design, and reduces costs.
Supply Chain Costs
- Supply chain costs vary from industry to industry.
- Petroleum has the highest percentage of purchase with 79%.
- Restaurants have the lowest percentage of purchase with 35%.
Supply Chain vs. Sales Strategy at Ashley Furniture
- 60% of sales are in the supply chain.
- Current gross profit = $10,000.
- Profits increased to $15,000 (50%).
Sourcing Issues
- Make-or-buy decisions involve choosing between obtaining products/services externally versus producing them internally.
- Outsourcing transfers traditional internal activities/resources to outside vendors and allows a focus on core competencies.
- Efficiency is found in specialization.
Six Sourcing Strategies
- Many suppliers
- Few suppliers
- Vertical integration
- Joint ventures
- Keiretsu networks
- Virtual companies that use suppliers on an as-needed basis
Many Suppliers
- Used for commodity products.
- Purchasing typically based on price.
- Suppliers compete with one another.
- The supplier is responsible for: technology, expertise, forecasting, cost, quality, and delivery.
Few Suppliers
- The buyer forms long-term relationships with fewer suppliers
- Value is created through economies of scale and learning curve improvements.
- Suppliers are more willing to participate in JIT programs and contribute design/technological expertise.
- The cost of changing suppliers is huge
- Secrets and other alliances may be at risk.
Vertical Integration
- Developing the ability to produce goods or services previously purchased.
- Integration can be forward (towards the customer) or backward (towards the suppliers).
- Can improve cost, quality, delivery, and inventory, however it often requires capital, managerial skills and demand.
- Risky in industries with rapid technological change.
Joint Ventures
- Formal collaboration involves the enhancement of skills and securing supply in order to reduce costs.
- The challenge is to cooperate without diluting brand or conceding competitive advantage.
Keiretsu Networks
- Developed in Japan, they represent a middle ground between few suppliers and vertical integration.
- The supplier becomes part of the company coalition
- Financial support is provided through ownership or loans.
- Members expect long-term relationships and to provide technical expertise and stable deliveries
- This method may extend through several levels of the supply chain.
Virtual Companies
- Rely on a variety of supplier relationships to provide services on demand.
- Fluid organizational boundaries allow unique enterprises to meet market demands.
- Relationships may be short or long-term.
- Results in exceptionally lean performance, low capital investment, flexibility, and speed.
Supply Chain Risk
- More reliance on supply chains means there is more risk.
- Fewer suppliers increase dependence.
- This is compounded by globalization and logistical complexity.
- Includes vendor reliability and quality risks.
- Includes political and currency risks.
Risk and Mitigation Tactics
- Research and assess possible risks
- Innovative planning
- Reduce potential disruptions
- Prepare responses to negative events
- Flexible, secure supply chains
- Diversified supplier base
- There are more mitigation tactics that can be applied in any of the 6 risk-tactic tables.
- Supply chain risks and tactics include the following: supplier failures, supplier quality, outsourcing, logistics delays or damage, distribution, information loss/distortion, political, economic, natural catastrophes, theft/vandalism/terrorism.
Security and Just-In-Time (JIT)
- Shipments get misrouted, stolen, damaged, or excessively delayed.
- Technological innovations are improving security and inventory management: location/motion sensors, broken seals, temperature, radioactivity.
- Tracking can help expedite shipments.
Managing the Integrated Supply Chain
- Local optimization can magnify fluctuations
- Incentives push merchandise into the supply chain for sales that haven't occurred.
- Large lots reduce shipping/production costs, but increase inventory holding and do not reflect actual sales.
- The Bullwhip effect occurs then orders are relayed through the supply chain with fluctuations increasing at each step.
Opportunities within the Integrated Supply Chain
- Accurate "Pull" data via shared information.
- Lot size reduction, shipping, discounts, reduces ordering costs.
- Single stage control of replenishment, where one supply chain member is responsible for ordering.
- Vendor managed inventory (VMI).
- Collaborative Planning, forecasting, and replenishment (CPFR) throughout the supply chain.
- Blanket orders where actual orders are released against.
- Standardization.
- Postponement, which withholds modification as long as possible.
- Blockchain aids tracking and verification.
- Electronic ordering + funds transfer speeds transactions, reduces paper.
- Omnichannel strategy provides integrated channels of communication and shipping.
- Drop shipping + packaging bypass the seller and reduces cost.
- Digitalization and Internet-of-Things (IoT) provides improved visibility, enabling managers to make decisions in real time.
Tracing Food Via Blockchain
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Every change made to the digital database makes the information tamper proof.
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A producer has a livestock farm in France that is free of GMOs and antibiotics.
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Consumers scan Quick Response (QR) codes in order to see the data from each step.
Building the Supply Base
- Involves supplier evaluation to find credible potential suppliers.
- Determine the likelihood of potential suppliers to becoming good suppliers through supplier certification.
- Supplier certification involves: qualification, education, and certification.
- Integrates supplier into the system. This involves communicating quality requirements, product specifications, schedules and delivery, procurement policies, training, engineering & production help, and information transfer procedures.
- Involves negotiations for purchasing.
- There are highly valued skills when negotiating, which can contribute to the cost-based price model and the market-based price model.
- Competitive bidding is a common policy for many purchases.
- Sharing risks and benefits to create incentives.
Centralized Purchasing
- Leverage volume
- Develop specialized staff.
- Maintain professional control
- Develop supplier relationships
- Devote resources to selection and negotiation
- Reduce duplication of tasks
- Promote standardization
- The process includes contracting and electronic-procurement
Electronic-Procurement
- Speeds purchasing, reduces costs, and integrates supply chain.
- It includes online catalogs and exchanges that involve standard items or industry-specific websites. - Auctions are also done online, leading to low barriers of entry, reverse auctions for buyers, and where price is not always the most important factor.
Logistics Management
- Obtains efficient operations through the integration of all material acquisition, movement, And storage activities.
- Candidate for outsourcing.
- Gain competitive advantage through reduced costs and improved customer service
Shipping Systems
- Trucking is most vulnerable to accidents, as it is dependent upon safe highway transport system.
- Trucking moves the vast majority of manufactured goods, where the chief advantage lies in its flexibility.
- Railroads are capable of carrying large loads. Containers and piggybacking have helped improve flexibility of railroads.
- Airfreight is fast and flexible to carry light loads, but it can be expensive.
- Waterways, typically used for bulky and low-value cargo, is used when shipping cost is more important than speed
- Pipelines are specifically used for transporting oil, gas and other chemical products
- Multimodal combines the individual shipping methods and is common in international shipments, it is aided by standardized containers.
Four Critical points in logistics process
- Point of origin
- Warehousing
- Transit
- Destination
- Sensors, forming part of a digital network, can alert managers to problems
The speed and cost of shipments is relevant
- Faster shipping is expensive.
- Faster methods involve smaller shipment sizes, which can increase cost and make it less economical, while slower methods involve very large shipment size with lower associated cost.
Warehousing
- Warehousing may be expensive, but alternatives may not be more so
- Fundamental purpose is to store goods, may provide other functions of consolidation, break-bulk, cross-docking, postponement
- In warehouses, channel assembly implements: postponement; ship components or modules; distributors become manufacturing partners; finished goods inventory reduced; better market response with less investment.
- Third-party logistics (3PL) can reduce inventory, reduce costs, and improve delivery reliability and speed.
Distribution Management
- the outbound flow of products, which can improve: rapid response, product choice, and service.
- If this is increased across many facilities this would increase response time and customer satisfaction.
- Total costs such as inventory, transportation and facility costs are important, contributing to total logistics costs.
- Downstream managements very vital as Upstream management.
Ethics and Sustainable Supply Chain Management
- Critical and particularly susceptible to long-term success of an organization, within the environment and supply chain.
Institute for Supply Management Principles and Standards
- Promote and uphold responsibilities to one's employer
- Support positive supplier/customer relationships
- Help sustainability AND social responsibility
- Promote protection of confidential and proprietary info
- Abide by all applicable laws, regulations and trade agreements
- Develop professional competence while avoiding conflicts of interest + improper behaviors and reciprocal agreements
Establishing Sustainability in Supply Chains
- Involves return or reverse logistics sending returned products back up to the supply chain for resale, repair, reuse, remanufacture, recycling or disposal.
- A closed-loop supply chain proactively designs to optimize all forward and reverse flows & prepare returns prior to product introduction.
Management Challenges of Reverse Logistics in comparison with Forward Logistics
- Forecasting: Reverse logistics has more uncertainty, with differences in product quality and packaging that can cause damage. Dependent in the number of factors.
- Speed, often very important in forward logistics, is not prioritized. In return, logistics also provides less visible distribution costs and creates inconsistent inventory management unlike in forward logistics.
Measuring Supply-Chain Performance
- Assets committed to inventory
- Percentage invested in inventory = (Average inventory investment / total assets) x 100
- Inventory Turnover is the cost of goods sold divided by the average inventory investment. Weeks of supply. (Average inventory investment annual cost of goods sold / 52 weeks)
- Example: Home Depot had $12.5b of inventory, total assets of $42.9b. Therefore, percentage invested in inventory equals 29.1%.
From PepsiCo, Inc. Annual Report
- Net revenue: $63.5
- Cost of goods sold: $28.7
- Raw material inventory: $1.32
- Works in process: $0.15
- Finished goods: $1.26
- Total Inventory Investment: $2.73
- Inventory Turnover = 10.5
Benchmarking the Supply Chain
- Benchmarking is most useful with consumer packaged goods.
- Benchmarking is a comparison with benchmark firms, including metrics like order rate, fulfillment lead time, etc.
- Audits may be necessary for communication, understanding, trust, performance, corporate strategy.
- It helps foster a mutual belief to stick together, and may not be adequate.
- A key element is also the SCOR model, which is a framework to assess and improve the organization's supply chain.
- SCOR model measures supply chain processes, metrics, and best practices
- It measures performance, and benchmarks against the set industry standards.
- It is also made of five categories, including Attributes, Sample Metric, and Calculation.
- Attributes are Reliability, Responsiveness, Agility, Costs, and Asset Management
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