Podcast
Questions and Answers
What is the primary focus of this chapter?
What is the primary focus of this chapter?
What is the function of the coupling in the pump assembly?
What is the function of the coupling in the pump assembly?
What happens if the pump and motor are not properly installed or aligned?
What happens if the pump and motor are not properly installed or aligned?
What is the purpose of the electric motor in the pump assembly?
What is the purpose of the electric motor in the pump assembly?
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What type of pumps are shown in Figure 1?
What type of pumps are shown in Figure 1?
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What happens to the pump's efficiency if parts are worn or damaged?
What happens to the pump's efficiency if parts are worn or damaged?
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What is the function of the metal base in a centrifugal pump?
What is the function of the metal base in a centrifugal pump?
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What is the purpose of the coupling in a centrifugal pump?
What is the purpose of the coupling in a centrifugal pump?
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What is the function of the bearing cover in a centrifugal pump?
What is the function of the bearing cover in a centrifugal pump?
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What is the purpose of the slinger in a centrifugal pump?
What is the purpose of the slinger in a centrifugal pump?
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What is the function of the shaft sleeve in a centrifugal pump?
What is the function of the shaft sleeve in a centrifugal pump?
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What is the purpose of the wear rings in a centrifugal pump?
What is the purpose of the wear rings in a centrifugal pump?
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What is the preferred material for wear rings in centrifugal pumps?
What is the preferred material for wear rings in centrifugal pumps?
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What is the advantage of using non-metallic materials for wear rings in centrifugal pumps?
What is the advantage of using non-metallic materials for wear rings in centrifugal pumps?
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How are wear rings typically installed on the impeller or pump casing?
How are wear rings typically installed on the impeller or pump casing?
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What is the benefit of using wear rings in centrifugal pumps?
What is the benefit of using wear rings in centrifugal pumps?
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Where can split rings be fitted to prevent axial movement?
Where can split rings be fitted to prevent axial movement?
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What is the main purpose of sealing the shaft penetration point in a pump?
What is the main purpose of sealing the shaft penetration point in a pump?
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What is the function of the gland in a stuffing box?
What is the function of the gland in a stuffing box?
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Why is it necessary to have a slight amount of leakage when using compression packing?
Why is it necessary to have a slight amount of leakage when using compression packing?
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What happens when the lubricant in the packing is lost and the packing shrinks away from the shaft?
What happens when the lubricant in the packing is lost and the packing shrinks away from the shaft?
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What is the purpose of the replaceable shaft sleeves when using compression packing?
What is the purpose of the replaceable shaft sleeves when using compression packing?
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What can happen if the operator tightens the gland so that all fluid flow stops?
What can happen if the operator tightens the gland so that all fluid flow stops?
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Why is it important for operators to have a good understanding of how compression packing works?
Why is it important for operators to have a good understanding of how compression packing works?
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What is the limitation of tightening the packing gland to stop leakage?
What is the limitation of tightening the packing gland to stop leakage?
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What is the function of the saturant in compression packing?
What is the function of the saturant in compression packing?
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What is the primary reason for over-tightening the packing gland?
What is the primary reason for over-tightening the packing gland?
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What is the purpose of the lantern ring in the stuffing box?
What is the purpose of the lantern ring in the stuffing box?
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When is clean sealing water usually supplied from a separate source?
When is clean sealing water usually supplied from a separate source?
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How often should pump packing be replaced?
How often should pump packing be replaced?
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What is the first step in replacing pump packing?
What is the first step in replacing pump packing?
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Why is it important to count the number of rings before and after the lantern ring?
Why is it important to count the number of rings before and after the lantern ring?
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What is the formula to determine the correct size of packing to use?
What is the formula to determine the correct size of packing to use?
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How should the packing rings be installed on the shaft?
How should the packing rings be installed on the shaft?
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What is the purpose of applying a light coating of oil or grease on the inner diameter of each packing ring?
What is the purpose of applying a light coating of oil or grease on the inner diameter of each packing ring?
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Why is it important to ensure the ring joints are staggered during packing installation?
Why is it important to ensure the ring joints are staggered during packing installation?
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What is the primary function of the pump in a driver and pump assembly?
What is the primary function of the pump in a driver and pump assembly?
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What is the result of careful installation, proper alignment, and operation within normal parameters of a new motor and pump?
What is the result of careful installation, proper alignment, and operation within normal parameters of a new motor and pump?
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What happens to the pump's efficiency if its parts are out of alignment, poorly installed, damaged, or worn?
What happens to the pump's efficiency if its parts are out of alignment, poorly installed, damaged, or worn?
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What is the common feature of the electric motor-driven pumps shown in Figure 1?
What is the common feature of the electric motor-driven pumps shown in Figure 1?
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What is the purpose of the electric motor in the pump assembly?
What is the purpose of the electric motor in the pump assembly?
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What is the condition required for the pump to operate smoothly, efficiently, and have a long life?
What is the condition required for the pump to operate smoothly, efficiently, and have a long life?
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What is the primary function of the bearings in a centrifugal pump?
What is the primary function of the bearings in a centrifugal pump?
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What is the purpose of the seal cover or stuffing box in a centrifugal pump?
What is the purpose of the seal cover or stuffing box in a centrifugal pump?
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What is the benefit of using wear rings with a tighter fit in centrifugal pumps?
What is the benefit of using wear rings with a tighter fit in centrifugal pumps?
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What is the purpose of the lantern ring in a centrifugal pump?
What is the purpose of the lantern ring in a centrifugal pump?
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What is the primary function of the shaft in a centrifugal pump?
What is the primary function of the shaft in a centrifugal pump?
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What is the purpose of the bearing housing in a centrifugal pump?
What is the purpose of the bearing housing in a centrifugal pump?
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What is the primary reason for using wear rings in centrifugal pumps?
What is the primary reason for using wear rings in centrifugal pumps?
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What is the function of the coupling in a centrifugal pump?
What is the function of the coupling in a centrifugal pump?
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What is the advantage of using bronze and cast iron for wear rings in centrifugal pumps?
What is the advantage of using bronze and cast iron for wear rings in centrifugal pumps?
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What is the purpose of the metal base in a centrifugal pump?
What is the purpose of the metal base in a centrifugal pump?
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What is the primary reason for using compression packing in pump shaft sealing?
What is the primary reason for using compression packing in pump shaft sealing?
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What is the purpose of the lubricant in compression packing?
What is the purpose of the lubricant in compression packing?
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What happens when the operator tightens the gland to stop all fluid flow?
What happens when the operator tightens the gland to stop all fluid flow?
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What is the limitation of tightening the packing gland to stop leakage?
What is the limitation of tightening the packing gland to stop leakage?
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What is the purpose of replaceable shaft sleeves in compression packing?
What is the purpose of replaceable shaft sleeves in compression packing?
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Why is it necessary to have a slight amount of leakage when using compression packing?
Why is it necessary to have a slight amount of leakage when using compression packing?
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What happens when the lubricant in the packing is lost and the packing shrinks?
What happens when the lubricant in the packing is lost and the packing shrinks?
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What is the purpose of the gland in a stuffing box?
What is the purpose of the gland in a stuffing box?
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What is the primary focus of this chapter?
What is the primary focus of this chapter?
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Why is it important for operators to have a good understanding of how compression packing works?
Why is it important for operators to have a good understanding of how compression packing works?
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What is the primary consequence of over-tightening the packing gland?
What is the primary consequence of over-tightening the packing gland?
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What is the purpose of the sealing water connection in the stuffing box?
What is the purpose of the sealing water connection in the stuffing box?
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Why is it important to ensure the lantern ring is returned to the same position during packing replacement?
Why is it important to ensure the lantern ring is returned to the same position during packing replacement?
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What is the recommended step after shutting down the pump during packing replacement?
What is the recommended step after shutting down the pump during packing replacement?
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What is the consequence of not replacing the shaft sleeve when it is scored or grooved?
What is the consequence of not replacing the shaft sleeve when it is scored or grooved?
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What is the purpose of applying a light coating of oil or grease on the inner diameter of each packing ring?
What is the purpose of applying a light coating of oil or grease on the inner diameter of each packing ring?
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Why is it important to stagger the ring joints during packing installation?
Why is it important to stagger the ring joints during packing installation?
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What is the recommended method for cutting the packing to the correct size?
What is the recommended method for cutting the packing to the correct size?
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What is the purpose of the lockout/tagout procedure during packing replacement?
What is the purpose of the lockout/tagout procedure during packing replacement?
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What is the consequence of not properly cleaning the stuffing box before installing new packing?
What is the consequence of not properly cleaning the stuffing box before installing new packing?
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What is the primary advantage of mechanical seals over packing?
What is the primary advantage of mechanical seals over packing?
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What is the function of the spring in a mechanical seal?
What is the function of the spring in a mechanical seal?
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What is the main difference between a rotating and stationary mechanical seal?
What is the main difference between a rotating and stationary mechanical seal?
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What is the consequence of a mechanical seal failure?
What is the consequence of a mechanical seal failure?
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What is the purpose of the shell in a rotating mechanical seal?
What is the purpose of the shell in a rotating mechanical seal?
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What is the disadvantage of mechanical seals compared to packing?
What is the disadvantage of mechanical seals compared to packing?
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What is the primary function of the stationary mechanical seal?
What is the primary function of the stationary mechanical seal?
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What is the consequence of running a mechanical seal dry?
What is the consequence of running a mechanical seal dry?
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What is the purpose of the 'O' ring gaskets in a stationary mechanical seal?
What is the purpose of the 'O' ring gaskets in a stationary mechanical seal?
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What is the common material used for the sealing and mating rings in a mechanical seal?
What is the common material used for the sealing and mating rings in a mechanical seal?
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What is the primary purpose of flexible couplings in pump and motor installations?
What is the primary purpose of flexible couplings in pump and motor installations?
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What is the purpose of the bearings in a centrifugal pump?
What is the purpose of the bearings in a centrifugal pump?
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What is the benefit of using flexible couplings to connect the pump and motor?
What is the benefit of using flexible couplings to connect the pump and motor?
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Why are some equipment intentionally misaligned during installation?
Why are some equipment intentionally misaligned during installation?
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What is the purpose of the spider-like insert in a jaw type coupling?
What is the purpose of the spider-like insert in a jaw type coupling?
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What is the consequence of misalignment of the pump and motor shafts?
What is the consequence of misalignment of the pump and motor shafts?
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What is the purpose of venting all air from the seal housing before startup?
What is the purpose of venting all air from the seal housing before startup?
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What is the limitation of using a straight edge and tapered feeler gauges for alignment?
What is the limitation of using a straight edge and tapered feeler gauges for alignment?
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What is the advantage of using laser alignment over other methods?
What is the advantage of using laser alignment over other methods?
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What can cause misalignment of the pump and motor shafts during operation?
What can cause misalignment of the pump and motor shafts during operation?
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What is the purpose of the pump bearings in both radial and axial directions?
What is the purpose of the pump bearings in both radial and axial directions?
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What information is stored in the computer during laser alignment?
What information is stored in the computer during laser alignment?
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What is the purpose of inserting shims under the feet of the pump or motor during alignment?
What is the purpose of inserting shims under the feet of the pump or motor during alignment?
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What is the benefit of using micrometer dial indicators for alignment?
What is the benefit of using micrometer dial indicators for alignment?
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What is the primary purpose of checking alignment during operation?
What is the primary purpose of checking alignment during operation?
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What is the consequence of not ensuring proper alignment during operation?
What is the consequence of not ensuring proper alignment during operation?
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What is the primary purpose of priming a centrifugal pump?
What is the primary purpose of priming a centrifugal pump?
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What is the function of the foot valve in the pump suction line?
What is the function of the foot valve in the pump suction line?
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What can happen if a centrifugal pump is not properly primed?
What can happen if a centrifugal pump is not properly primed?
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What is the purpose of the conical or cylindrical mesh strainer in the suction line?
What is the purpose of the conical or cylindrical mesh strainer in the suction line?
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What should be checked during and after installation to prevent troubles during initial start-up of a centrifugal pump?
What should be checked during and after installation to prevent troubles during initial start-up of a centrifugal pump?
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What is the consequence of not properly priming a centrifugal pump?
What is the consequence of not properly priming a centrifugal pump?
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What is the purpose of the air vent valves in the pump casing?
What is the purpose of the air vent valves in the pump casing?
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What can happen if the pump and driver are not properly installed or aligned?
What can happen if the pump and driver are not properly installed or aligned?
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What is the primary purpose of the pump suction line?
What is the primary purpose of the pump suction line?
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What should be done before starting a centrifugal pump for the first time?
What should be done before starting a centrifugal pump for the first time?
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What is the purpose of cleaning the screens several times during the first few days of operation?
What is the purpose of cleaning the screens several times during the first few days of operation?
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Why is it necessary to recheck the pump alignment after it has run for a short time?
Why is it necessary to recheck the pump alignment after it has run for a short time?
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What is the purpose of the pressure relief device in the discharge line of a positive displacement pump?
What is the purpose of the pressure relief device in the discharge line of a positive displacement pump?
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What is the recommended step before starting the pump?
What is the recommended step before starting the pump?
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What is the consequence of not properly aligning the pump and its driver?
What is the consequence of not properly aligning the pump and its driver?
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What is the purpose of turning the pump over by hand?
What is the purpose of turning the pump over by hand?
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What is the purpose of inspecting the pump footings?
What is the purpose of inspecting the pump footings?
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What is the purpose of flushing the bearing housing with solvent?
What is the purpose of flushing the bearing housing with solvent?
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Why is it important to check the rotation of the pump shaft?
Why is it important to check the rotation of the pump shaft?
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What is the purpose of checking the flow of the sealing liquid to the packing or mechanical seals?
What is the purpose of checking the flow of the sealing liquid to the packing or mechanical seals?
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What is the main characteristic of positive displacement pumps that enables them to develop considerable discharge pressure and vacuum at their suction inlet?
What is the main characteristic of positive displacement pumps that enables them to develop considerable discharge pressure and vacuum at their suction inlet?
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Why are positive displacement pumps considered self-priming?
Why are positive displacement pumps considered self-priming?
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What is the benefit of running pumps when full of liquid?
What is the benefit of running pumps when full of liquid?
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What is the purpose of the air vent in some positive displacement pumps?
What is the purpose of the air vent in some positive displacement pumps?
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What is the first step in shutting down a pump?
What is the first step in shutting down a pump?
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What should operators review and understand before starting, operating, or stopping pumps?
What should operators review and understand before starting, operating, or stopping pumps?
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What should be checked prior to removing a lockout on a positive displacement pump?
What should be checked prior to removing a lockout on a positive displacement pump?
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What should be monitored after starting a pump?
What should be monitored after starting a pump?
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What is the purpose of routine checks on pumps?
What is the purpose of routine checks on pumps?
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What is the result of not properly priming a positive displacement pump?
What is the result of not properly priming a positive displacement pump?
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What is the primary advantage of mechanical seals over packing in terms of shaft maintenance?
What is the primary advantage of mechanical seals over packing in terms of shaft maintenance?
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What is the purpose of the spring in a mechanical seal?
What is the purpose of the spring in a mechanical seal?
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What is the characteristic of the rotating mechanical seal that prevents leakage?
What is the characteristic of the rotating mechanical seal that prevents leakage?
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What is the disadvantage of mechanical seals compared to packing in terms of maintenance?
What is the disadvantage of mechanical seals compared to packing in terms of maintenance?
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What is the characteristic of mechanical seals that allows them to work under high temperatures and pressures?
What is the characteristic of mechanical seals that allows them to work under high temperatures and pressures?
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What is the relationship between the sealing ring and the mating ring in a mechanical seal?
What is the relationship between the sealing ring and the mating ring in a mechanical seal?
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What is the primary reason for priming a centrifugal pump before starting it?
What is the primary reason for priming a centrifugal pump before starting it?
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What is the purpose of the foot valve in the suction line of a centrifugal pump?
What is the purpose of the foot valve in the suction line of a centrifugal pump?
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What can happen if a centrifugal pump is not properly primed?
What can happen if a centrifugal pump is not properly primed?
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Why is it important to install a conical or cylindrical mesh strainer in the suction line of a centrifugal pump?
Why is it important to install a conical or cylindrical mesh strainer in the suction line of a centrifugal pump?
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What is the main purpose of 'O' ring gaskets in the mechanical seal?
What is the main purpose of 'O' ring gaskets in the mechanical seal?
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What is the primary cause of scored or grooved seal faces in a mechanical seal?
What is the primary cause of scored or grooved seal faces in a mechanical seal?
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What should be checked during and after installation to prevent troubles during initial start-up of a centrifugal pump?
What should be checked during and after installation to prevent troubles during initial start-up of a centrifugal pump?
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What is the purpose of the air vent valves in the pump casing?
What is the purpose of the air vent valves in the pump casing?
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What is the main purpose of the bearings in a centrifugal pump?
What is the main purpose of the bearings in a centrifugal pump?
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What can happen if the suction pressure gauge indicates a drop in suction pressure during initial start-up of a centrifugal pump?
What can happen if the suction pressure gauge indicates a drop in suction pressure during initial start-up of a centrifugal pump?
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What is the primary advantage of using flexible couplings in pump and motor installations?
What is the primary advantage of using flexible couplings in pump and motor installations?
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What is the primary reason why some equipment is misaligned intentionally during installation?
What is the primary reason why some equipment is misaligned intentionally during installation?
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What is the purpose of the priming water in the priming process of a centrifugal pump?
What is the purpose of the priming water in the priming process of a centrifugal pump?
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What is the primary consequence of misalignment of the pump and motor shafts?
What is the primary consequence of misalignment of the pump and motor shafts?
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What is the main purpose of the stationary sealing ring in a mechanical seal?
What is the main purpose of the stationary sealing ring in a mechanical seal?
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What should be done before starting a centrifugal pump for the first time?
What should be done before starting a centrifugal pump for the first time?
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What is the limitation of using a straight edge and tapered feeler gauges for alignment?
What is the limitation of using a straight edge and tapered feeler gauges for alignment?
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What is the purpose of a spider-like insert in a jaw type coupling?
What is the purpose of a spider-like insert in a jaw type coupling?
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What is the primary reason for using materials like bronze, carbon graphite, and ceramics for the sealing and mating rings in a mechanical seal?
What is the primary reason for using materials like bronze, carbon graphite, and ceramics for the sealing and mating rings in a mechanical seal?
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Why is it important to properly install a centrifugal pump?
Why is it important to properly install a centrifugal pump?
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What is the advantage of using laser alignment over other methods?
What is the advantage of using laser alignment over other methods?
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What is the primary cause of excessive bearing wear in a centrifugal pump?
What is the primary cause of excessive bearing wear in a centrifugal pump?
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What is the main purpose of venting all air from the seal housing before startup?
What is the main purpose of venting all air from the seal housing before startup?
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What is the purpose of inserting shims under the feet of the pump or motor during alignment?
What is the purpose of inserting shims under the feet of the pump or motor during alignment?
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What is the primary consequence of distortion of the pump parts caused by misalignment of piping?
What is the primary consequence of distortion of the pump parts caused by misalignment of piping?
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What is the result of not properly aligning the pump and motor shafts during operation?
What is the result of not properly aligning the pump and motor shafts during operation?
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What is the purpose of the micrometer dial indicator in the alignment process?
What is the purpose of the micrometer dial indicator in the alignment process?
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What is the benefit of using flexible couplings in pump and motor installations?
What is the benefit of using flexible couplings in pump and motor installations?
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What is the purpose of checking the alignment of the pump and motor shafts after adjustments are made?
What is the purpose of checking the alignment of the pump and motor shafts after adjustments are made?
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What is the primary function of the laser in laser alignment?
What is the primary function of the laser in laser alignment?
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What is the primary reason for removing the screens during the first few days of operation?
What is the primary reason for removing the screens during the first few days of operation?
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What is the consequence of not checking the pump alignment after it has run for a short time?
What is the consequence of not checking the pump alignment after it has run for a short time?
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What is the purpose of the pressure relief device in the discharge line of a positive displacement pump?
What is the purpose of the pressure relief device in the discharge line of a positive displacement pump?
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What is the recommended procedure for inspecting pump bearings before starting the pump?
What is the recommended procedure for inspecting pump bearings before starting the pump?
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What is the primary purpose of supporting the connected piping properly?
What is the primary purpose of supporting the connected piping properly?
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What is the consequence of not closing all drains in the casing, suction, and discharge piping before starting the pump?
What is the consequence of not closing all drains in the casing, suction, and discharge piping before starting the pump?
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What is the primary purpose of turning the pump over by hand before starting it?
What is the primary purpose of turning the pump over by hand before starting it?
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What is the recommended step before starting a positive displacement pump?
What is the recommended step before starting a positive displacement pump?
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What is the primary purpose of inspecting the pump footings before starting the pump?
What is the primary purpose of inspecting the pump footings before starting the pump?
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What is the consequence of not adjusting the flow of the sealing liquid to the packing or mechanical seals after starting the pump?
What is the consequence of not adjusting the flow of the sealing liquid to the packing or mechanical seals after starting the pump?
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Why are positive displacement pumps considered self-priming?
Why are positive displacement pumps considered self-priming?
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What is the primary benefit of running positive displacement pumps when full of liquid?
What is the primary benefit of running positive displacement pumps when full of liquid?
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What should be checked prior to removing a lockout on a positive displacement pump?
What should be checked prior to removing a lockout on a positive displacement pump?
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Why is it advisable to manually prime rotary positive displacement pumps before starting?
Why is it advisable to manually prime rotary positive displacement pumps before starting?
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What should be monitored during post-start checks on a positive displacement pump?
What should be monitored during post-start checks on a positive displacement pump?
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What is the purpose of the air vent valves in some positive displacement pumps?
What is the purpose of the air vent valves in some positive displacement pumps?
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What is the primary focus of the pre-start checks on a positive displacement pump?
What is the primary focus of the pre-start checks on a positive displacement pump?
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What is the result of not performing routine checks on a positive displacement pump?
What is the result of not performing routine checks on a positive displacement pump?
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What is the primary reason for performing post-start checks on a positive displacement pump?
What is the primary reason for performing post-start checks on a positive displacement pump?
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What is the final step in shutting down a positive displacement pump?
What is the final step in shutting down a positive displacement pump?
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