Progressive Die and Cup Drawing Process Quiz
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Questions and Answers

What is one advantage of a mechanical press over a hydraulic press?

  • Can adjust stroke length with precision
  • Develops greater than rated tonnage due to inertia of the flywheel (correct)
  • Provides smoother operation for thin metal sheets
  • Prevents overloading by limiting force

What is the function of the blanking punch in a progressive die?

  • Forming the cup
  • Cutting a hole in the stock
  • Blanking out a portion of the metal (correct)
  • Producing a finished washer

In the context of a progressive die, what happens after the first stroke?

  • A cup will be drawn
  • A metal portion will be blanked out
  • A washer will be produced
  • A hole will be punched (correct)

Why are most mechanical presses provided with extra strong frames?

<p>To handle occasional overloading (C)</p> Signup and view all the answers

What is the role of the piercing punch in a progressive die?

<p>Cutting holes in the stock (D)</p> Signup and view all the answers

What happens if a mechanical press brake is overloaded?

<p>Serious damage can occur from improper setup (B)</p> Signup and view all the answers

What is the significance of the negligible corner radius of the cup in drawing from a steel sheet?

<p>Decreases the drawing force required (D)</p> Signup and view all the answers

In what aspect is hydraulic press brake stroke control superior to mechanical press stroke control?

<p>Adjustability of length and location of stroke (B)</p> Signup and view all the answers

Why are hydraulic press brakes often preferred for segmental forming?

<p>Offer greater degree of stroke control (D)</p> Signup and view all the answers

How does the yield strength of steel affect the drawing process from a steel sheet?

<p>Reduces the drawing force required (A)</p> Signup and view all the answers

What feature allows hydraulic press brakes to have a dwell period that is not possible in mechanical presses?

<p>Adjustable point of rapid advance and return of the ram (B)</p> Signup and view all the answers

What is the composition of water hardening steel?

<p>0.6-1.4C (C)</p> Signup and view all the answers

Which type of steel has a hardness range of 57-62 HRC?

<p>Oil hardening steel (B)</p> Signup and view all the answers

What is the primary alloying element in high carbon high chromium (HCHC) non shrinking tool steel?

<p>Chromium (D)</p> Signup and view all the answers

Which material is more suitable for delicate and slender punches due to less distortion during heat treatment?

<p>High Carbon High Chromium (HCHC) Steel (B)</p> Signup and view all the answers

Which material is commonly used for elements like screws subjected to high tensile stresses?

<p>Carbon Steel (C)</p> Signup and view all the answers

What is the hardness range of Mo H.S.S. steel?

<p>60-65 HRC (B)</p> Signup and view all the answers

In blanking operation, why is shear provided on the die?

<p>To facilitate the cutting process (B)</p> Signup and view all the answers

What is the purpose of specifying the tonnage at a crank angle for a press?

<p>To ensure safe force limits for press components (B)</p> Signup and view all the answers

What is the main purpose of the flywheel in a press according to the text?

<p>To store and release energy during operations (D)</p> Signup and view all the answers

Which component of a press is designed to exert a defined amount of force at a given crank angle?

<p>Main crankshaft (B)</p> Signup and view all the answers

Why must the energy supplied by the flywheel be more than the energy needed for operations in a press?

<p>To ensure energy satisfying criteria (A)</p> Signup and view all the answers

What determines the size of the blank in a blanking operation?

<p>The size of the die opening (D)</p> Signup and view all the answers

What is the purpose of providing shear on the die in blanking operation?

<p>To decrease cutting force (A)</p> Signup and view all the answers

Why is correct orientation of grain direction necessary in arranging the strip layout?

<p>To ensure parts are dimensionally accurate (C)</p> Signup and view all the answers

Why is a shaving operation needed after blanking?

<p>To remove roughness and unevenness from the edges (B)</p> Signup and view all the answers

What does the required blank size in blanking operation equal to?

<p>Die opening size (B)</p> Signup and view all the answers

Why are cutting and non-cutting operations not combined in one station of progressive die?

<p>Because they require different types of tooling (A)</p> Signup and view all the answers

What is the main reason for providing clearance on the punch in blanking operation?

<p>To obtain the required punch size (C)</p> Signup and view all the answers

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