Production Planning and Profit Maximization

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Questions and Answers

What is the primary goal of the linear programming (LP) model?

  • To create conditions where decision variables can only be integers.
  • To ensure certainty in all parameters.
  • To increase the number of decision variables.
  • To maximize or minimize the objective function. (correct)

Which assumption implies that the total resources consumed must equal the sum contributed by individual decision variables?

  • Certainty
  • Divisibility
  • Non-negativity
  • Additivity (correct)

Which constraint related to decision variables ensures that values cannot be negative?

  • Linearity
  • Non-negativity (correct)
  • Certainty
  • Additivity

Which of the following is NOT a characteristic of the LP model?

<p>Boundedness (B)</p> Signup and view all the answers

If each unit of product A requires 3Kg of raw material, what does the assumption of proportionality imply for unit A's production?

<p>Each unit produced requires a fixed amount of resources. (C)</p> Signup and view all the answers

Which of the following meets the criteria for the 'certainty' assumption in the LP model?

<p>Values of parameters remain fixed and known. (C)</p> Signup and view all the answers

When formulating an LP model for products A and B, why is the note about units of labor hours and raw materials important?

<p>They outline resource constraints for the products. (B)</p> Signup and view all the answers

What is the primary goal of the Product Mix Problem?

<p>To maximize profit (A)</p> Signup and view all the answers

What is the primary goal of the production planning problem stated in the model?

<p>Minimize production and inventory-holding costs (D)</p> Signup and view all the answers

Which statement is true about the non-negativity constraints?

<p>It ensures no production values can be negative. (C)</p> Signup and view all the answers

What is the significance of non-negativity constraints in this model?

<p>They ensure that the amounts of corn and soybean meal cannot be negative. (B)</p> Signup and view all the answers

What does the optimal solution $(x_1, x_2) = (470.6, 329.4)$ represent?

<p>The daily amount of corn and soybean meal needed for cost minimization (C)</p> Signup and view all the answers

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Study Notes

Linear Programming Model Development

  • Objective: Maximize monthly profit by determining an optimal product mix of ties.
  • Decision Variables:
    • X1 = quantity of all-silk ties produced
    • X2 = quantity of polyester ties produced
    • X3 = quantity of blend 1 poly-cotton ties produced
    • X4 = quantity of blend 2 poly-cotton ties produced
  • Profit Calculations:
    • Silk tie profit: 6.70−(6.70 - (6.70−(21 * 0.125) = $4.08
    • Polyester profit: 3.55−(3.55 - (3.55−(6 * 0.08) = $3.07
    • Blend 1 profit: 4.31−((4.31 - ((4.31−((6 * 0.05) + (9∗0.05))=9 * 0.05)) = 9∗0.05))=3.56
    • Blend 2 profit: 4.81−((4.81 - ((4.81−((6 * 0.03) + (9∗0.07))=9 * 0.07)) = 9∗0.07))=4.00
  • Objective function: Maximize profit = 4.08X1+4.08X1 + 4.08X1+3.07X2 + 3.56X3+3.56X3 + 3.56X3+4.00X4.

Constraints Overview

  • Total material availability constraints:
    • Silk availability: 0.125X1 ≤ 800
    • Polyester availability: 0.08X2 + 0.05X3 + 0.03X4 ≤ 3,000
    • Cotton availability: 0.05X3 + 0.07X4 ≤ 1,600
  • Contract constraints:
    • X1 ≥ 6,000 (Silk ties)
    • X2 ≥ 10,000 (Polyester)
    • X3 ≥ 13,000 (Blend 1)
    • X4 ≥ 6,000 (Blend 2)
  • Demand constraints:
    • X1 ≤ 7,000
    • X2 ≤ 14,000
    • X3 ≤ 16,000
    • X4 ≤ 8,500
  • Non-negativity constraints: X1, X2, X3, X4 ≥ 0

Assumptions in Linear Programming

  • Linearity/Proportionality: Objective functions and constraints must be proportional to decision variables.
  • Divisibility: Non-integer (fractional) values of decision variables are acceptable.
  • Certainty: All parameter values are known and remain constant.
  • Additivity: Total effects of decision variables must sum to the overall effect.
  • Non-negativity: Decision variables are restricted to values greater than or equal to zero.

Production Planning Model

  • Production scenario with constraints on regular and overtime production.
  • Monthly demand for four months: 1000, 800, 1200, 900 units.
  • Regular time capacity: 800 units/month; Overtime capacity: 200 units/month.
  • Regular production cost: 20/unit;Overtimecost:20/unit; Overtime cost: 20/unit;Overtimecost:25/unit; Inventory holding cost: $3/unit/month.
  • Decision Variables:
    • Rt = Quantity of Regular production in month t
    • Ot = Quantity of Overtime production in month t
    • It = Inventory carried over to the next month
  • Objective Function: Minimize total cost Z = 20(R1+R2+R3+R4) + 25(O1+O2+O3+O4) + 3(I1+I2+I3).

Diet Problem Example

  • Objective: Determine the minimum-cost feed mix of corn and soybean meal for daily special feed.
  • Decision Variables:
    • x1 = pounds of corn in the daily mix
    • x2 = pounds of soybean meal in the daily mix
  • Constraints:
    • Daily feed minimum: x1 + x2 ≥ 800
    • Protein requirement: 0.09x1 + 0.6x2 ≥ 0.30(x1 + x2)
    • Fiber requirement: 0.02x1 + 0.06x2 ≤ 0.05(x1 + x2)
    • Non-negativity: x1 ≥ 0, x2 ≥ 0.

Classification of LP Solutions

  • Multiple/Alternate Optimal Solutions: More than one optimal solution can exist, providing flexibility in decision-making.

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