Production Elements in Manufacturing
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Questions and Answers

What is the purpose of determining the desired confidence level in work sampling?

  • To determine the percentage of idle time
  • To determine the average performance index
  • To determine the sample size required (correct)
  • To determine the acceptable error level
  • In Example 3, what is the estimated value of sample proportion?

  • 0.85
  • 0.20
  • 0.35 (correct)
  • 0.95
  • What is the acceptable error level in percent in Example 2?

  • 20%
  • 5% (correct)
  • 95%
  • 3.5%
  • What is the purpose of work sampling in the context of time standards?

    <p>To determine the percentage of idle and working time, as well as the average performance index</p> Signup and view all the answers

    What is the formula to calculate the sample proportion?

    <p>Idle observations / Total observations</p> Signup and view all the answers

    What is the desired accuracy in Example 4?

    <p>3.5%</p> Signup and view all the answers

    What is the purpose of determining the desired accuracy in work sampling?

    <p>To ensure the results are accurate within a certain percentage</p> Signup and view all the answers

    In Example 4, how many minutes is the drill-press operator idle?

    <p>72 minutes</p> Signup and view all the answers

    What does the algebraic midpoint of a specific production batch or lot represent?

    <p>The incremental unit time or cost of the lot midpoint unit</p> Signup and view all the answers

    What is used to calculate the unit cost of any particular or specific quantity or unit?

    <p>The cumulative number of units produced</p> Signup and view all the answers

    What is the purpose of calculating the lot's midpoint?

    <p>To determine the unit cost of the midpoint unit</p> Signup and view all the answers

    What is the relationship between the lot cost and the midpoint unit cost?

    <p>The lot cost is determined by multiplying the midpoint unit cost by the number of units in the lot</p> Signup and view all the answers

    What is the variable that represents the number of units in the lot?

    <p>L</p> Signup and view all the answers

    What is the formula for calculating the unit cost of any particular or specific quantity or unit?

    <p>Y = incremental unit time or cost of the lot midpoint unit</p> Signup and view all the answers

    What is the variable that represents the incremental unit time or cost of the lot midpoint unit?

    <p>Y</p> Signup and view all the answers

    What is the purpose of Crawford's Model?

    <p>To calculate the unit cost of a production batch</p> Signup and view all the answers

    What is the primary purpose of setup elements in production?

    <p>To change over from one batch to the next</p> Signup and view all the answers

    Which of the following is a characteristic of machine-controlled elements?

    <p>They have little or no random variation</p> Signup and view all the answers

    What is the formula for computing the batch time?

    <p>Tb = Tsu + Q Tc</p> Signup and view all the answers

    What is the purpose of the production elements in production?

    <p>To process work units within a batch</p> Signup and view all the answers

    What is the difference between operator-paced and machine-controlled elements?

    <p>Operator-paced elements are dependent on worker pace, while machine-controlled elements are dependent on machine operating parameters</p> Signup and view all the answers

    What is the result of an increase in the quantity of work units (Q) on the batch time?

    <p>The batch time will increase</p> Signup and view all the answers

    What is the primary purpose of work measurement in certain circumstances?

    <p>To measure a manual task and establish a time standard</p> Signup and view all the answers

    What is the percentage of idle time in the example given?

    <p>10%</p> Signup and view all the answers

    What is the total minutes worked in a shift of 8 hours?

    <p>432 minutes</p> Signup and view all the answers

    What is the significance of the normal distribution curve in work sampling?

    <p>It graphically depicts the probability of certain chance events occurring</p> Signup and view all the answers

    What is the most common level of confidence in work sampling results?

    <p>95 percent confidence</p> Signup and view all the answers

    What is the primary reason for determining the level of confidence in work sampling results?

    <p>To determine the level of significance in the results</p> Signup and view all the answers

    What is the significance of the 95 percent confidence level?

    <p>It is a moderately high level of confidence</p> Signup and view all the answers

    What is the purpose of calculating the sample size in work sampling?

    <p>To determine the total number of observations required for an investigation</p> Signup and view all the answers

    What percentage of the time will random observations reflect the facts?

    <p>95% of the time</p> Signup and view all the answers

    What is the formula for the 95% confidence level?

    <p>1.96 σp</p> Signup and view all the answers

    What is the confidence level represented by 2 σ limits?

    <p>68%</p> Signup and view all the answers

    What is the percentage of the area under the curve for a 99% confidence level?

    <p>99.9%</p> Signup and view all the answers

    What is the formula for the 99% confidence level?

    <p>2.58 σp</p> Signup and view all the answers

    What is the confidence level represented by 1 σ limits?

    <p>68%</p> Signup and view all the answers

    What does the 95% confidence level indicate?

    <p>The findings are likely to reflect the truth in 95 out of 100 cases.</p> Signup and view all the answers

    What is the formula for the 99.9% confidence level?

    <p>3.3 σp</p> Signup and view all the answers

    Study Notes

    Production Elements

    • Production elements are associated with the processing of work units within a given batch and are performed once per work unit.
    • There are two types of production elements: operator-paced elements (manual) and machine-controlled elements (machine time depends on machine operating parameters).

    Batch Time

    • Batch time (Tb) is the sum of setup time (Tsu) and cycle time (Tc) multiplied by the quantity (Q): Tb = Tsu + Q Tc.
    • Example: Compute the batch time of a production with a cycle time of 5 minutes, an output of 35 units, and a setup time of 3 minutes.

    Work Measurement

    • Work measurement is used to measure a manual task, establish a time standard for an operation, and determine a performance index or performance level for a worker during their working time.
    • Example: Calculate the idle time percentage of a worker who is idle for 5 minutes out of 50 minutes, and works for 90% or 432 minutes in an 8-hour shift.

    Normal Distribution Curve

    • The normal distribution curve is a frequency distribution that graphically depicts the probability of certain chance events occurring.
    • Confidence levels: 95% (1.96 σp), 99% (2.58 σp), and 99.9% (3.3 σp) represent the area under the curve.

    Determining Sample Size

    • The sample size required for a study can be calculated based on the desired confidence level and acceptable error level in percent.
    • Example: Calculate the sample size required to find the number of observations with a desired confidence level of 95% and an acceptable error level of 5%.

    Time Standards

    • Time standards can be determined using work sampling, which involves measuring the percentage of idle time and working time of an individual.
    • Example: Determine the time standards for a drill-press operator who is idle for 15% of the day and works for 85% of the day.

    Learning Curve

    • The learning curve is a model that describes the relationship between the production time and the number of units produced.
    • Example: Calculate the unit cost of a batch using Crawford's model with an 80% learning curve.

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    Quiz Team

    Description

    This quiz covers the different elements involved in production, including setup elements and operator-paced elements. Learn about the activities required to change over from one batch to the next and the processing of work units within a given batch.

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