Podcast
Questions and Answers
What is the first step in the nine-step methodology for process improvement?
What is the first step in the nine-step methodology for process improvement?
- Assemble a Continuous Improvement Team
- Celebrate success and continuously improve
- Decide which process to improve (correct)
- Map the 'as is' process
Which of the following is NOT a recommended criterion for selecting a process to improve?
Which of the following is NOT a recommended criterion for selecting a process to improve?
- Excessive long lead times
- Previous successful outcomes (correct)
- High operating costs - higher than standard or budget
- Quality problems that are regularly experienced
What does the term 'bottleneck process' refer to?
What does the term 'bottleneck process' refer to?
- A process that has capacity less than the demand placed on it (correct)
- A process where quality problems are frequently experienced
- A process with excessive paperwork
- The most simplified process of the operations
During process analysis, which of the following actions should be taken?
During process analysis, which of the following actions should be taken?
Which part of the process improvement cycle involves displaying the process for evaluation?
Which part of the process improvement cycle involves displaying the process for evaluation?
What should be done after identifying improvement opportunities in a process?
What should be done after identifying improvement opportunities in a process?
Which characteristic defines a process as a series of value-adding activities?
Which characteristic defines a process as a series of value-adding activities?
Why is it important not to choose a process that is too complex for improvement?
Why is it important not to choose a process that is too complex for improvement?
What is the primary goal of separating activities in process analysis?
What is the primary goal of separating activities in process analysis?
Which action is NOT recommended when performing process analysis?
Which action is NOT recommended when performing process analysis?
What should be done with non-value-adding activities during process analysis?
What should be done with non-value-adding activities during process analysis?
How can teams improve process efficiency during patient care?
How can teams improve process efficiency during patient care?
Which of the following should be considered when determining if one person can perform multiple activities?
Which of the following should be considered when determining if one person can perform multiple activities?
What is the impact of simplifying activities that delay value-adding tasks?
What is the impact of simplifying activities that delay value-adding tasks?
What is the benefit of reorganizing activities that transition between departments?
What is the benefit of reorganizing activities that transition between departments?
Why is it suggested to schedule value-adding activities in a certain way?
Why is it suggested to schedule value-adding activities in a certain way?
What is the primary purpose of going to the Gemba?
What is the primary purpose of going to the Gemba?
What is an effective way to ensure team members feel comfortable with the observation?
What is an effective way to ensure team members feel comfortable with the observation?
Which of the following is crucial when collecting information from the workplace?
Which of the following is crucial when collecting information from the workplace?
What should be done if gaps in understanding the process flow were observed?
What should be done if gaps in understanding the process flow were observed?
What is the benefit of inviting the team being observed to share ideas?
What is the benefit of inviting the team being observed to share ideas?
What should observers thank the team for after completing the study?
What should observers thank the team for after completing the study?
What is essential to remember about the behavior of managers during observations?
What is essential to remember about the behavior of managers during observations?
What should not be described when documenting inefficiencies?
What should not be described when documenting inefficiencies?
What is the primary focus of process analysis?
What is the primary focus of process analysis?
Which term refers to the continuous questioning of the status quo to improve processes?
Which term refers to the continuous questioning of the status quo to improve processes?
What distinguishes business process re-engineering from continuous improvement?
What distinguishes business process re-engineering from continuous improvement?
What does the approach of 'Kaikaku' primarily involve?
What does the approach of 'Kaikaku' primarily involve?
Which of the following is a potential characteristic of wasteful processes?
Which of the following is a potential characteristic of wasteful processes?
What is one significant requirement for business process re-engineering?
What is one significant requirement for business process re-engineering?
What cultural aspect is essential for effective process analysis?
What cultural aspect is essential for effective process analysis?
Which of the following is NOT typically a goal of continuous improvement?
Which of the following is NOT typically a goal of continuous improvement?
What is a key preparation to avoid delays before initiating value-adding steps?
What is a key preparation to avoid delays before initiating value-adding steps?
Which strategy can improve staff flexibility in a value-adding process?
Which strategy can improve staff flexibility in a value-adding process?
What is the purpose of devolving decision-making power to the point of use?
What is the purpose of devolving decision-making power to the point of use?
How can the continuity of value-adding steps be enhanced?
How can the continuity of value-adding steps be enhanced?
What technique helps in analyzing wasteful activities in a process?
What technique helps in analyzing wasteful activities in a process?
What should be the first step in the improvement process focused on patient needs?
What should be the first step in the improvement process focused on patient needs?
In mapping the future state of a process, what is an important goal?
In mapping the future state of a process, what is an important goal?
What term describes balancing workloads effectively in a process?
What term describes balancing workloads effectively in a process?
What is the primary focus when identifying bottlenecks?
What is the primary focus when identifying bottlenecks?
What is the purpose of workload balancing?
What is the purpose of workload balancing?
Which step follows the mapping of the current process?
Which step follows the mapping of the current process?
What should be used to capture results during the process analysis?
What should be used to capture results during the process analysis?
What does the CAPDo cycle emphasize?
What does the CAPDo cycle emphasize?
Which action is NOT part of the steps to improve a process?
Which action is NOT part of the steps to improve a process?
What is important about the 'as is' process mapping?
What is important about the 'as is' process mapping?
In which phase are new actions identified during the process improvement implementation?
In which phase are new actions identified during the process improvement implementation?
Flashcards
Process Analysis
Process Analysis
A method for understanding and eliminating wasteful processes and activities throughout an organization.
Continuous Improvement (Kaizen)
Continuous Improvement (Kaizen)
A continuous improvement approach that focuses on incremental and ongoing improvements to existing processes.
Business Process Re-engineering (Kaikaku)
Business Process Re-engineering (Kaikaku)
A drastic redesign of a process, often involving significant technological change and a fresh start.
Questioning the Status Quo
Questioning the Status Quo
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Continuous Improvement Teams
Continuous Improvement Teams
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Zero-Based Thinking
Zero-Based Thinking
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Technology in Process Re-engineering
Technology in Process Re-engineering
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Capital Expenditure in Process Re-engineering
Capital Expenditure in Process Re-engineering
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Planned Work Time
Planned Work Time
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Disruptions in Flow
Disruptions in Flow
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Work Demand
Work Demand
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Gemba
Gemba
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Workflow Path
Workflow Path
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Workplace Observation
Workplace Observation
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Actual Current State
Actual Current State
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Describe Inefficiencies
Describe Inefficiencies
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Choosing the right process
Choosing the right process
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Business Process
Business Process
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Bottleneck Process
Bottleneck Process
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Mapping the 'as is' process
Mapping the 'as is' process
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Visual Display of the Process
Visual Display of the Process
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Mapping the 'to be' process
Mapping the 'to be' process
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Value-adding activity
Value-adding activity
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Eliminate non-value-adding steps
Eliminate non-value-adding steps
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Simplify non-value-adding steps
Simplify non-value-adding steps
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Reschedule non-value-adding steps
Reschedule non-value-adding steps
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Parallel tasks
Parallel tasks
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Team activity
Team activity
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Single-person responsibility
Single-person responsibility
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Process analysis table
Process analysis table
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Process Bottlenecks
Process Bottlenecks
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Workload Balancing
Workload Balancing
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Process Mapping
Process Mapping
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As-Is Process
As-Is Process
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To-Be Process
To-Be Process
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Improvement Log Sheet
Improvement Log Sheet
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Process Improvement Implementation
Process Improvement Implementation
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Information accessibility
Information accessibility
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Decentralized decision-making
Decentralized decision-making
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Data processing at source
Data processing at source
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Waste reduction
Waste reduction
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Staff flexibility
Staff flexibility
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Continuity of value-adding steps
Continuity of value-adding steps
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One-stop service
One-stop service
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Reducing time for value-adding activities
Reducing time for value-adding activities
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Study Notes
Understanding Value-Adding, Supportive, and Wasteful Activities
- Processes are influenced by many factors, including wasteful activities.
- Wasteful activities don't add value and can consume significant time.
- A virus analogy illustrates how a small, seemingly insignificant issue can spread and impact productivity.
- Wasteful activities in a company are like a virus; they affect efficiency when they infiltrate processes and teams.
- Process analysis is like medicine, used to eradicate the virus until the process operates effectively.
- Key point: Wasteful activities, while not always essential, can disrupt productivity.
Types of Activities
- Value-adding activities: Activities that patients are willing to pay for, those that directly produce value
- Supportive activities: Essential for value-adding activities to occur but do not generate direct customer value (e.g., planning, training, meetings).
- Wasteful activities: Activities that do not add any value (e.g., rework, delays, unnecessary movement, waiting).
- Key point: Categorizing activities is crucial to improve processes.
Seven Types of Waste
- Overproduction: Producing more than is needed.
- Waiting: Delays in the process.
- Inventory: Excess stock.
- Defects: Errors and rework.
- Transport: Unnecessary movement.
- Motion: Unnecessary movement of people or materials.
- Extra processing: Unneeded steps.
- Key point: Recognizing different forms of waste is critical for optimization.
Process Analysis Methodology
- Process analysis is about understanding and eliminating waste.
- Continuous improvement focuses on progressively improving existing processes.
- Business process re-engineering involves significant changes to optimize processes.
- Step 1: Decide on a process for improvement.
- Step 2: Assemble a team.
- Step 3: Gather process information.
- Step 4: Map the "as-is" process (current process).
- Step 5: Visually display the process for evaluation.
- Step 6: Analyse the process and identify areas for improvement.
- Step 7: Map the "to be" process (future process).
- Step 8: Celebrate and continuously improve.
- Key point: This systematic approach is essential for effectively analyzing and improving processes.
Important Information About Processes
- Processes, in business, are a series of activities.
- When evaluating a process, consider factors like demand on the process, quality control, throughput, excessive lead times, paperwork, complex tasks, and high operating costs.
- A bottleneck process is a critical point where capacity is less than demand, potentially causing delays.
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