Podcast
Questions and Answers
EASY What is the primary purpose of power tools?
EASY What is the primary purpose of power tools?
Which of the following tasks can be performed using a hand grinder?
Which of the following tasks can be performed using a hand grinder?
What type of protection is required when using a grinder?
What type of protection is required when using a grinder?
Why is it necessary to clear the area nearby of combustibles?
Why is it necessary to clear the area nearby of combustibles?
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What is the purpose of a wheel guard on a grinder?
What is the purpose of a wheel guard on a grinder?
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What is the purpose of the spindle friction clamping assembly?
What is the purpose of the spindle friction clamping assembly?
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What should be done with long hair when using a grinder?
What should be done with long hair when using a grinder?
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What type of grinder is often used to grind off high spots or welding from flat plate?
What type of grinder is often used to grind off high spots or welding from flat plate?
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What happens if the grinding wheel or brush jams?
What happens if the grinding wheel or brush jams?
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What should you do when starting a grinder?
What should you do when starting a grinder?
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What is the purpose of the notched metal plate on a bench grinder?
What is the purpose of the notched metal plate on a bench grinder?
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Why should the gap between the wheel and the plate be small?
Why should the gap between the wheel and the plate be small?
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What should you wear when using a grinder?
What should you wear when using a grinder?
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What should you do to a chipped or nicked wheel?
What should you do to a chipped or nicked wheel?
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What should you avoid doing when grinding?
What should you avoid doing when grinding?
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What are the two types of abrasive commonly used?
What are the two types of abrasive commonly used?
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What determines the grit size of an abrasive wheel?
What determines the grit size of an abrasive wheel?
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What is the purpose of the wheel guard on a bench grinder?
What is the purpose of the wheel guard on a bench grinder?
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What is the most common type of grinding wheel?
What is the most common type of grinding wheel?
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Why is it important not to operate a grinding wheel beyond its recommended speed?
Why is it important not to operate a grinding wheel beyond its recommended speed?
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What is the main function of a hand drill?
What is the main function of a hand drill?
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What is the purpose of the trigger switch on a hand drill?
What is the purpose of the trigger switch on a hand drill?
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What is the purpose of the chuck on a hand drill?
What is the purpose of the chuck on a hand drill?
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What is the main advantage of high-speed drill bits over carbon steel drill bits?
What is the main advantage of high-speed drill bits over carbon steel drill bits?
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What is the purpose of the spindle sleeve on a drill press?
What is the purpose of the spindle sleeve on a drill press?
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What is the purpose of the depth stop on a drill press?
What is the purpose of the depth stop on a drill press?
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What is the term for the process of removing burrs from a drill bit?
What is the term for the process of removing burrs from a drill bit?
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What is the term for the part of a drill bit that is held in the chuck?
What is the term for the part of a drill bit that is held in the chuck?
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What is the purpose of the tang on the tapered shank bit?
What is the purpose of the tang on the tapered shank bit?
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What is the function of the flute in a twist drill bit?
What is the function of the flute in a twist drill bit?
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What is the purpose of the body clearance in a twist drill bit?
What is the purpose of the body clearance in a twist drill bit?
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What is the typical point angle used for general drilling?
What is the typical point angle used for general drilling?
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What should be done to the bit frequently while grinding to prevent it from overheating?
What should be done to the bit frequently while grinding to prevent it from overheating?
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What is the range of sizes for miniature metric bits?
What is the range of sizes for miniature metric bits?
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Why is a pilot hole drilled first for holes over 10 mm?
Why is a pilot hole drilled first for holes over 10 mm?
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Why is it important to operate the drill bit at the correct speed and rate of feed?
Why is it important to operate the drill bit at the correct speed and rate of feed?
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What is the purpose of a cutting fluid in drilling?
What is the purpose of a cutting fluid in drilling?
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What should be done to the center of the hole before drilling?
What should be done to the center of the hole before drilling?
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MEDIUM What is the purpose of the spindle sleeve on a drill press?
MEDIUM What is the purpose of the spindle sleeve on a drill press?
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What type of drill bits are considered better than carbon steel bits?
What type of drill bits are considered better than carbon steel bits?
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What is the purpose of the trigger switch on a hand drill?
What is the purpose of the trigger switch on a hand drill?
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What is the main function of a drill press?
What is the main function of a drill press?
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What is the most common type of grinding wheel?
What is the most common type of grinding wheel?
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What is the purpose of the chuck on a hand drill?
What is the purpose of the chuck on a hand drill?
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What is the purpose of the hand feed wheel on a drill press?
What is the purpose of the hand feed wheel on a drill press?
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What is the term for the process of removing burrs from a drill bit?
What is the term for the process of removing burrs from a drill bit?
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What is the purpose of the body clearance in a twist drill bit?
What is the purpose of the body clearance in a twist drill bit?
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What is the primary function of portable grinders?
What is the primary function of portable grinders?
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What is the minimum protection required when using a grinder?
What is the minimum protection required when using a grinder?
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Why is it important to maintain a firm grip on the drill and maintain a good footing when drilling?
Why is it important to maintain a firm grip on the drill and maintain a good footing when drilling?
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Why is it necessary to clear the area nearby of combustibles when using a grinder?
Why is it necessary to clear the area nearby of combustibles when using a grinder?
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What is the purpose of the spindle friction clamping assembly on a grinder?
What is the purpose of the spindle friction clamping assembly on a grinder?
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What is the main difference between an electric angle grinder and a pneumatic die grinder?
What is the main difference between an electric angle grinder and a pneumatic die grinder?
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Why is it important to wear appropriate PPE when using a grinder?
Why is it important to wear appropriate PPE when using a grinder?
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What should be done with long sleeves when grinding?
What should be done with long sleeves when grinding?
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Why is it important to never remove the guard from a power grinder?
Why is it important to never remove the guard from a power grinder?
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What is the purpose of the friction clamp in a grinder?
What is the purpose of the friction clamp in a grinder?
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Why is it important to select a grinding wheel with an adequate RPM rating?
Why is it important to select a grinding wheel with an adequate RPM rating?
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What is the purpose of the movable safety glass shield on a bench grinder?
What is the purpose of the movable safety glass shield on a bench grinder?
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Why should the gap between the wheel and the notched metal plate be as small as possible?
Why should the gap between the wheel and the notched metal plate be as small as possible?
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What is the purpose of the roughing wheel on a grinder?
What is the purpose of the roughing wheel on a grinder?
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What should be done with a wheel that has cracks anywhere?
What should be done with a wheel that has cracks anywhere?
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Why should the workpiece be dipped in water frequently when grinding?
Why should the workpiece be dipped in water frequently when grinding?
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What is the purpose of the bond type in an abrasive wheel?
What is the purpose of the bond type in an abrasive wheel?
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What is the purpose of the structure in an abrasive wheel?
What is the purpose of the structure in an abrasive wheel?
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What is the preferred method of grinding using the whole face of the wheel?
What is the preferred method of grinding using the whole face of the wheel?
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What is the main function of the margin on a twist drill bit?
What is the main function of the margin on a twist drill bit?
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What is the purpose of the lip clearance on a twist drill bit?
What is the purpose of the lip clearance on a twist drill bit?
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What is the typical range of lip clearance angles for twist drill bits?
What is the typical range of lip clearance angles for twist drill bits?
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What is the purpose of the web on a twist drill bit?
What is the purpose of the web on a twist drill bit?
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What is the purpose of center punching the center of the hole before drilling?
What is the purpose of center punching the center of the hole before drilling?
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What is the purpose of drilling a pilot hole for holes over 10 mm?
What is the purpose of drilling a pilot hole for holes over 10 mm?
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What is the main advantage of operating a drill bit at the correct speed and rate of feed?
What is the main advantage of operating a drill bit at the correct speed and rate of feed?
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What is the purpose of using a cutting fluid in drilling?
What is the purpose of using a cutting fluid in drilling?
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What is the range of sizes for straight shank standard metric bits?
What is the range of sizes for straight shank standard metric bits?
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What is the purpose of the body clearance in a twist drill bit?
What is the purpose of the body clearance in a twist drill bit?
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What is the primary benefit of using power tools?
What is the primary benefit of using power tools?
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What is the primary purpose of wearing respiratory protection when using a grinder?
What is the primary purpose of wearing respiratory protection when using a grinder?
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Hard What is the purpose of rolling up long sleeves when grinding?
Hard What is the purpose of rolling up long sleeves when grinding?
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What is the purpose of the spindle friction clamping assembly on a grinder?
What is the purpose of the spindle friction clamping assembly on a grinder?
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Why is it necessary to clear the area nearby of combustibles when using a grinder?
Why is it necessary to clear the area nearby of combustibles when using a grinder?
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What is the primary benefit of using an angle grinder?
What is the primary benefit of using an angle grinder?
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What is the purpose of the wheel guard on a grinder?
What is the purpose of the wheel guard on a grinder?
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Why should jewelry not be worn while grinding?
Why should jewelry not be worn while grinding?
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What type of bond is used in the most common type of grinding wheel?
What type of bond is used in the most common type of grinding wheel?
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What is the purpose of the air-cooled motor in a hand drill?
What is the purpose of the air-cooled motor in a hand drill?
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What is the function of the clutch in a drill press?
What is the function of the clutch in a drill press?
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Why is it important to maintain a firm grip on the drill and maintain a good footing when drilling?
Why is it important to maintain a firm grip on the drill and maintain a good footing when drilling?
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What is the purpose of the depth stop on a drill press?
What is the purpose of the depth stop on a drill press?
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What is the main advantage of high-speed drill bits over carbon steel drill bits?
What is the main advantage of high-speed drill bits over carbon steel drill bits?
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What is the typical point angle used for general drilling?
What is the typical point angle used for general drilling?
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Why is it important not to operate a grinding wheel beyond its recommended speed?
Why is it important not to operate a grinding wheel beyond its recommended speed?
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What is the purpose of the flute in a twist drill bit?
What is the purpose of the flute in a twist drill bit?
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Why is it important to grind off burrs formed on a drill bit?
Why is it important to grind off burrs formed on a drill bit?
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What happens when the friction clamp slips in a grinder?
What happens when the friction clamp slips in a grinder?
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What is the purpose of the movable safety glass shield on a bench grinder?
What is the purpose of the movable safety glass shield on a bench grinder?
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What is the consequence of using a grinding wheel with an inadequate RPM rating?
What is the consequence of using a grinding wheel with an inadequate RPM rating?
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What is the purpose of the roughing wheel on a grinder?
What is the purpose of the roughing wheel on a grinder?
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What should be done to prevent overheating the workpiece and operator burns when using a grinder?
What should be done to prevent overheating the workpiece and operator burns when using a grinder?
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What is the classification category that refers to the grit bond strength of an abrasive wheel?
What is the classification category that refers to the grit bond strength of an abrasive wheel?
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What is the purpose of the margin on a twist drill bit?
What is the purpose of the margin on a twist drill bit?
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What is the typical range of lip clearance for a twist drill bit?
What is the typical range of lip clearance for a twist drill bit?
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What happens if the gap between the wheel and the plate is too large on a bench grinder?
What happens if the gap between the wheel and the plate is too large on a bench grinder?
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What is the purpose of the notched metal plate on a bench grinder?
What is the purpose of the notched metal plate on a bench grinder?
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What is the purpose of grinding the point of a twist drill bit?
What is the purpose of grinding the point of a twist drill bit?
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What should be done to a wheel that has cracks anywhere?
What should be done to a wheel that has cracks anywhere?
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What is the purpose of the web in a twist drill bit?
What is the purpose of the web in a twist drill bit?
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What is the purpose of examining the wheel closely prior to each use?
What is the purpose of examining the wheel closely prior to each use?
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Why is it important to centre punch the centre of the hole before drilling?
Why is it important to centre punch the centre of the hole before drilling?
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What is the purpose of the flute in a twist drill bit?
What is the purpose of the flute in a twist drill bit?
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What is the purpose of the body clearance in a twist drill bit?
What is the purpose of the body clearance in a twist drill bit?
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What is the range of sizes for straight shank standard metric bits?
What is the range of sizes for straight shank standard metric bits?
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Why is a pilot hole drilled first for holes over 10 mm?
Why is a pilot hole drilled first for holes over 10 mm?
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What is the purpose of a cutting fluid in drilling?
What is the purpose of a cutting fluid in drilling?
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Study Notes
Power Tools
- Operate entirely or partially by power, such as electricity or compressed air, to complete work easier, faster, or more accurately
- Examples: electric drills, grinders, and air hammers
Hand Grinders
- Used to remove material from a workpiece in the field, by abrasive means
- Tasks:
- Wire brushing rust and paint
- Grinding surfaces flat
- Removing welding or other protrusions
- Buffing or polishing to finish a workpiece
Safety Check
- Wear appropriate PPE when using a grinder, including:
- Safety glasses with side shields and a face shield
- Respiratory protection
- Hearing protection
- Clear the area nearby of combustibles
- May require a hot-work permit, depending on the job location
- Ensure long hair is tied back and concealed, and long sleeves are rolled up
- Jewelry should not be worn while grinding
- Never remove the guard from a power grinder
- Select grinding wheels for the RPM of the grinder in use
- Ensure the wheel is not in contact with the work when starting the grinder
Fixed Grinders
- Bench and floor mounted grinders used for a wide variety of jobs
- Examples: sharpening tools, shaping workpieces, and removing material
- Consist of a double-ended sealed motor with a threaded mounting shaft for grinding wheels
- Wheel guards are attached to the motor and surround most of the wheel
- Movable safety glass shield covers the opening in the guard for further protection
- Notched metal plate attached in front of each wheel supports the work during grinding
- Gap between the wheel and plate should be as small as possible
Safety Check
- Wear a full-face shield for protection from flying grinding particles
- Dip the workpiece in water frequently to prevent overheating and operator burns
- Examine wheels closely prior to each use
- Chip or nicked wheels should be dressed with a dressing tool
- Wheels with cracks should be discarded immediately
- Use the whole face of the wheel when grinding
- Move the workpiece back and forth slowly across the wheel
Abrasive Wheels
- Use hard abrasive particles to remove or finish materials
- Classified and marked using six categories:
- Abrasive type
- Grain size
- Grade
- Structure
- Bond type
- Manufacturer's record
- Two common abrasive types: aluminum oxide and silicon carbide
- Grain sizes range from coarse to very fine
- Grade refers to the grit bond strength
- Structure refers to the range of grains from dense to open type
- Bond type identifies the method used to hold the grains together
Wheel Speed
- Manufacturers list the maximum speed for a particular grinding wheel
- Important to operate within the recommended speed to prevent wheel disintegration and injury
Drilling Machines
- Hand drills used for:
- Drilling
- Buffing
- Grinding
- Driving
- Removing screws
- Consist of:
- Air-cooled motor
- Gear reducer
- Chuck
- Trigger switch
- Hand drill size refers to the maximum diameter drill bit that will fit into the drill chuck
- Hand drills available with fixed, two-speed, and variable speed options
- Some drills have reversible rotation and other options
Safety Check
- Maintain a firm grip on the drill and a good footing
- Ensure the drill bit is held tightly in the chuck
- Avoid using a larger size drill for heavy drilling to prevent overloading and damage
Drill Press
- Available in a range of sizes and types, from small bench type to large radial arm, floor-mounted type
- Used for:
- Counter boring
- Spot facing
- Reaming
- Grinding
- Tapping
- Drill presses vary in size, determined by the distance from the edge of the column to the center of the spindle
Twist Drill Bits
- End cutting tools used to produce holes in most types of materials
- Made from carbon steel or high-speed steel
- High-speed drill bits considered better due to higher cutting speeds and longer-lasting cutting edges
- Consist of:
- Shank
- Body
- Point
- Shank: straight or tapered, with a tang on the end to prevent slipping
- Body: made up of flutes, margin, and body clearance
- Point: consists of the chisel edge, lips, lip clearance, and heel
Drilling Procedures
- Lay out holes properly before starting
- Centre punch the center of the hole
- Drill a pilot hole (approximately 3 mm) for holes over 10 mm to prevent bit wander
- Scribe and prick punch the circumference of the hole to ensure the bit has not wandered
- Operate the drill press at the correct speed and rate of feed
- Consult a drilling chart to determine the correct speed
- Use a cutting fluid to provide cooling and lubrication
Power Tools
- Operate entirely or partially by power, such as electricity or compressed air, to complete work easier, faster, or more accurately
- Examples: electric drills, grinders, and air hammers
Hand Grinders
- Used to remove material from a workpiece in the field, by abrasive means
- Tasks:
- Wire brushing rust and paint
- Grinding surfaces flat
- Removing welding or other protrusions
- Buffing or polishing to finish a workpiece
Safety Check
- Wear appropriate PPE when using a grinder, including:
- Safety glasses with side shields and a face shield
- Respiratory protection
- Hearing protection
- Clear the area nearby of combustibles
- May require a hot-work permit, depending on the job location
- Ensure long hair is tied back and concealed, and long sleeves are rolled up
- Jewelry should not be worn while grinding
- Never remove the guard from a power grinder
- Select grinding wheels for the RPM of the grinder in use
- Ensure the wheel is not in contact with the work when starting the grinder
Fixed Grinders
- Bench and floor mounted grinders used for a wide variety of jobs
- Examples: sharpening tools, shaping workpieces, and removing material
- Consist of a double-ended sealed motor with a threaded mounting shaft for grinding wheels
- Wheel guards are attached to the motor and surround most of the wheel
- Movable safety glass shield covers the opening in the guard for further protection
- Notched metal plate attached in front of each wheel supports the work during grinding
- Gap between the wheel and plate should be as small as possible
Safety Check
- Wear a full-face shield for protection from flying grinding particles
- Dip the workpiece in water frequently to prevent overheating and operator burns
- Examine wheels closely prior to each use
- Chip or nicked wheels should be dressed with a dressing tool
- Wheels with cracks should be discarded immediately
- Use the whole face of the wheel when grinding
- Move the workpiece back and forth slowly across the wheel
Abrasive Wheels
- Use hard abrasive particles to remove or finish materials
- Classified and marked using six categories:
- Abrasive type
- Grain size
- Grade
- Structure
- Bond type
- Manufacturer's record
- Two common abrasive types: aluminum oxide and silicon carbide
- Grain sizes range from coarse to very fine
- Grade refers to the grit bond strength
- Structure refers to the range of grains from dense to open type
- Bond type identifies the method used to hold the grains together
Wheel Speed
- Manufacturers list the maximum speed for a particular grinding wheel
- Important to operate within the recommended speed to prevent wheel disintegration and injury
Drilling Machines
- Hand drills used for:
- Drilling
- Buffing
- Grinding
- Driving
- Removing screws
- Consist of:
- Air-cooled motor
- Gear reducer
- Chuck
- Trigger switch
- Hand drill size refers to the maximum diameter drill bit that will fit into the drill chuck
- Hand drills available with fixed, two-speed, and variable speed options
- Some drills have reversible rotation and other options
Safety Check
- Maintain a firm grip on the drill and a good footing
- Ensure the drill bit is held tightly in the chuck
- Avoid using a larger size drill for heavy drilling to prevent overloading and damage
Drill Press
- Available in a range of sizes and types, from small bench type to large radial arm, floor-mounted type
- Used for:
- Counter boring
- Spot facing
- Reaming
- Grinding
- Tapping
- Drill presses vary in size, determined by the distance from the edge of the column to the center of the spindle
Twist Drill Bits
- End cutting tools used to produce holes in most types of materials
- Made from carbon steel or high-speed steel
- High-speed drill bits considered better due to higher cutting speeds and longer-lasting cutting edges
- Consist of:
- Shank
- Body
- Point
- Shank: straight or tapered, with a tang on the end to prevent slipping
- Body: made up of flutes, margin, and body clearance
- Point: consists of the chisel edge, lips, lip clearance, and heel
Drilling Procedures
- Lay out holes properly before starting
- Centre punch the center of the hole
- Drill a pilot hole (approximately 3 mm) for holes over 10 mm to prevent bit wander
- Scribe and prick punch the circumference of the hole to ensure the bit has not wandered
- Operate the drill press at the correct speed and rate of feed
- Consult a drilling chart to determine the correct speed
- Use a cutting fluid to provide cooling and lubrication
Power Tools
- Operate entirely or partially by power, such as electricity or compressed air, to complete work easier, faster, or more accurately
- Examples: electric drills, grinders, and air hammers
Hand Grinders
- Used to remove material from a workpiece in the field, by abrasive means
- Tasks:
- Wire brushing rust and paint
- Grinding surfaces flat
- Removing welding or other protrusions
- Buffing or polishing to finish a workpiece
Safety Check
- Wear appropriate PPE when using a grinder, including:
- Safety glasses with side shields and a face shield
- Respiratory protection
- Hearing protection
- Clear the area nearby of combustibles
- May require a hot-work permit, depending on the job location
- Ensure long hair is tied back and concealed, and long sleeves are rolled up
- Jewelry should not be worn while grinding
- Never remove the guard from a power grinder
- Select grinding wheels for the RPM of the grinder in use
- Ensure the wheel is not in contact with the work when starting the grinder
Fixed Grinders
- Bench and floor mounted grinders used for a wide variety of jobs
- Examples: sharpening tools, shaping workpieces, and removing material
- Consist of a double-ended sealed motor with a threaded mounting shaft for grinding wheels
- Wheel guards are attached to the motor and surround most of the wheel
- Movable safety glass shield covers the opening in the guard for further protection
- Notched metal plate attached in front of each wheel supports the work during grinding
- Gap between the wheel and plate should be as small as possible
Safety Check
- Wear a full-face shield for protection from flying grinding particles
- Dip the workpiece in water frequently to prevent overheating and operator burns
- Examine wheels closely prior to each use
- Chip or nicked wheels should be dressed with a dressing tool
- Wheels with cracks should be discarded immediately
- Use the whole face of the wheel when grinding
- Move the workpiece back and forth slowly across the wheel
Abrasive Wheels
- Use hard abrasive particles to remove or finish materials
- Classified and marked using six categories:
- Abrasive type
- Grain size
- Grade
- Structure
- Bond type
- Manufacturer's record
- Two common abrasive types: aluminum oxide and silicon carbide
- Grain sizes range from coarse to very fine
- Grade refers to the grit bond strength
- Structure refers to the range of grains from dense to open type
- Bond type identifies the method used to hold the grains together
Wheel Speed
- Manufacturers list the maximum speed for a particular grinding wheel
- Important to operate within the recommended speed to prevent wheel disintegration and injury
Drilling Machines
- Hand drills used for:
- Drilling
- Buffing
- Grinding
- Driving
- Removing screws
- Consist of:
- Air-cooled motor
- Gear reducer
- Chuck
- Trigger switch
- Hand drill size refers to the maximum diameter drill bit that will fit into the drill chuck
- Hand drills available with fixed, two-speed, and variable speed options
- Some drills have reversible rotation and other options
Safety Check
- Maintain a firm grip on the drill and a good footing
- Ensure the drill bit is held tightly in the chuck
- Avoid using a larger size drill for heavy drilling to prevent overloading and damage
Drill Press
- Available in a range of sizes and types, from small bench type to large radial arm, floor-mounted type
- Used for:
- Counter boring
- Spot facing
- Reaming
- Grinding
- Tapping
- Drill presses vary in size, determined by the distance from the edge of the column to the center of the spindle
Twist Drill Bits
- End cutting tools used to produce holes in most types of materials
- Made from carbon steel or high-speed steel
- High-speed drill bits considered better due to higher cutting speeds and longer-lasting cutting edges
- Consist of:
- Shank
- Body
- Point
- Shank: straight or tapered, with a tang on the end to prevent slipping
- Body: made up of flutes, margin, and body clearance
- Point: consists of the chisel edge, lips, lip clearance, and heel
Drilling Procedures
- Lay out holes properly before starting
- Centre punch the center of the hole
- Drill a pilot hole (approximately 3 mm) for holes over 10 mm to prevent bit wander
- Scribe and prick punch the circumference of the hole to ensure the bit has not wandered
- Operate the drill press at the correct speed and rate of feed
- Consult a drilling chart to determine the correct speed
- Use a cutting fluid to provide cooling and lubrication
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Description
This quiz covers the basics of power tools, including hand grinders, and their applications in various tasks such as removing material, wire brushing, and grinding surfaces.