Powder Metallurgy Quiz

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Questions and Answers

What are the main steps in the powder metallurgy process?

  • Machining, welding, forging, annealing, quenching
  • Melting, casting, cooling, shaping, finishing
  • Extraction, purification, mixing, heating, solidifying
  • Powder production, blending of powders, compacting of powders in a die, sintering, finishing operations (correct)

What is the atomising process used for in powder metallurgy?

  • To produce coarse powder particles from molten metal with high melting points
  • To produce fine powder particles from molten metal with relatively low melting points (correct)
  • To create alloys with specific properties
  • To mix different metal powders together

What is the primary reason for using powder metallurgy for certain metals like Tungsten?

  • The metal is too brittle for traditional casting
  • The metal has a high reactivity with oxygen
  • The metal is too soft for traditional machining
  • The melting point of the metal is too high (correct)

What is the role of ball mills in powder metallurgy?

<p>To blend and grind metal powders (D)</p> Signup and view all the answers

What does sintering achieve in the powder metallurgy process?

<p>It bonds the compacted metal powders to form a solid mass (B)</p> Signup and view all the answers

What is the primary reason for using powder metallurgy for metals with high melting points like Tungsten?

<p>To avoid the need for high temperature melting (D)</p> Signup and view all the answers

What is the purpose of the atomising process in powder metallurgy?

<p>To produce fine powder particles from molten metal (D)</p> Signup and view all the answers

What is the main purpose of sintering in the powder metallurgy process?

<p>To bond powder particles together (A)</p> Signup and view all the answers

What is the role of ball mills in powder metallurgy?

<p>To reduce metal powders to small particle size (C)</p> Signup and view all the answers

What factors affect the size of particles produced in the atomising process?

<p>Temperature of metal, rate of flow, nozzle size (A)</p> Signup and view all the answers

Flashcards

Atomising Process

Process used to produce fine particles from molten metal, especially with low melting points.

Compacting of Powders

A powder metallurgy technique that involves applying pressure to compacted powders in a die, shaping them into desired forms.

Sintering in Powder Metallurgy

The process of heating compacted powders to a temperature below their melting point, causing them to bond and form a solid mass.

Why Powder Metallurgy for High Melting Point Metals?

A key advantage of Powder Metallurgy, it allows for the production of materials with high melting points like Tungsten.

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Ball Mills in Powder Metallurgy

A method used in powder metallurgy to blend and grind metal powders, reducing particle size and achieving desired uniformity.

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Powder Production

The initial step in powder metallurgy, it involves producing fine metal powders as the starting material for the process.

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Blending of Powders

The step where different metal powders are mixed together according to a specific recipe, ensuring homogeneity of the final product.

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Finishing Operations in Powder Metallurgy

This step involves finishing touches applied to the sintered material, such as polishing, machining, or heat treatments.

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Factors Affecting Particle Size in Atomising

The size of particles produced during atomisation is influenced by the temperature of the molten metal, the rate of flow, and the nozzle size used.

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Powder Metallurgy

Essentially a collection of techniques used to produce metal components from metal powders, offering many advantages.

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Study Notes

Powder Metallurgy Process

  • The main steps in the powder metallurgy process are: production of metal powders, blending, compaction, and sintering.

Atomizing Process

  • The atomising process is used to produce metal powders in powder metallurgy.
  • It is used to break down molten metal into small particles.
  • The primary purpose of the atomising process is to create metal powders with a desired size and shape.

Powder Metallurgy for Specific Metals

  • The primary reason for using powder metallurgy for certain metals like Tungsten is that they have high melting points and are difficult to process using traditional methods.
  • Powder metallurgy allows for the production of parts with unique properties that cannot be achieved through traditional methods.

Ball Mills

  • The role of ball mills in powder metallurgy is to further process the metal powders produced through atomising.
  • Ball mills are used to crush and grind the metal powders into a finer size and shape.

Sintering

  • Sintering achieves the consolidation of metal powders into a solid part in the powder metallurgy process.
  • The main purpose of sintering is to bond the metal powder particles together to form a solid part with desired properties.

Factors Affecting Particle Size

  • The factors that affect the size of particles produced in the atomising process include the flow rate of the molten metal, the gas pressure, and the distance between the nozzle and the powder collection system.

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