Plain Single Jersey Fabrics Overview

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Questions and Answers

What is the primary function of the sinker during the knock-over process?

  • To adjust stitch length
  • To trap the new yarn (correct)
  • To withdraw the old loop
  • To hold down the new loop

Which cam is responsible for altering the stitch length in the needle cam race?

  • Clearing cam (1)
  • Return cam (5)
  • Stitch cam (2) (correct)
  • Upthrow cam (3)

What characterizes rib fabrics in knitting technology?

  • They consist of vertical rows of loops meshed in the same direction.
  • They are made with lightweight filament yarn.
  • They are always single jersey knitted fabrics.
  • They have vertical rows of loops meshed in opposite directions. (correct)

What is the impact of using lightweight filament yarn in jersey-knit construction?

<p>They yield smoother surfaces but increase run susceptibility. (D)</p> Signup and view all the answers

What is the main distinction between plain single jersey knits and rib fabrics?

<p>Rib fabrics display vertical rows of loops in opposite directions. (C)</p> Signup and view all the answers

Which of the following is NOT a type of variation for plain single jersey knits?

<p>Denim (C)</p> Signup and view all the answers

What defines a plain single jersey fabric?

<p>It has one side of face stitches and the other of back stitches. (D)</p> Signup and view all the answers

Which characteristic of plain single jersey fabrics contributes to their economical production?

<p>Simplicity of stitches and machine. (A)</p> Signup and view all the answers

What does the term 'knock-over' refer to in the knitting process?

<p>The descent of the needle to remove the old loop (A)</p> Signup and view all the answers

What happens during the holding-down process in knitting?

<p>The sinker holds down the new loop while the needle rises. (B)</p> Signup and view all the answers

What happens to a plain single jersey fabric when a stitch is broken?

<p>The wale will disintegrate, causing stitches to undo. (D)</p> Signup and view all the answers

What is the typical stretching behavior of plain single jersey fabrics?

<p>Stretch is predominantly crosswise. (A)</p> Signup and view all the answers

What is a consequence of cutting plain single jersey fabric?

<p>It curls. (A)</p> Signup and view all the answers

How does stitch length affect the properties of plain single jersey fabrics?

<p>It changes rigidity, air permeability, weight, and bursting strength. (B)</p> Signup and view all the answers

Which of the following features is NOT characteristic of plain single jersey fabrics?

<p>Stability when cut. (C)</p> Signup and view all the answers

What is the appearance of the technical face of single jersey fabric?

<p>It can be recognized by smooth texture and V's in the wales. (A)</p> Signup and view all the answers

What structure is rib fabric also known as?

<p>Double jersey structure (C)</p> Signup and view all the answers

What is the simplest form of rib fabric?

<p>1 x 1 rib (C)</p> Signup and view all the answers

Which characteristic of rib fabrics prevents curling at the edges?

<p>Balanced structure (C)</p> Signup and view all the answers

What machines are typically used to produce rib knits?

<p>Circular and V-bed machines (A)</p> Signup and view all the answers

How does the width of relaxed 1 x 1 rib compare to plain fabric?

<p>It is wider than plain fabric. (A)</p> Signup and view all the answers

What happens during the production of rib fabrics that distinguishes it from plain fabrics?

<p>Two sets of needles are utilized. (D)</p> Signup and view all the answers

Why is rib fabric considered more expensive to produce than plain fabric?

<p>It involves more complex knitting techniques. (C)</p> Signup and view all the answers

Which of the following statements about the rib structure is accurate?

<p>Rib cannot unravel from the end knitted last. (C)</p> Signup and view all the answers

What happens to jersey-knit materials due to the needle configuration in the machines?

<p>They curl at the edges and are unbalanced. (C)</p> Signup and view all the answers

What can help correct curling issues in jersey-knit fabrics during production?

<p>Heat setting the fabric during finishing. (C)</p> Signup and view all the answers

Which machines are typically used to produce single jersey fabrics?

<p>Flat and circular knitting machines. (B)</p> Signup and view all the answers

Which step in the knitting process involves freeing the old loop to allow for new yarn to be presented?

<p>Yarn feeding. (D)</p> Signup and view all the answers

In the production of plain single jersey fabrics, what role does the sinker serve during the knitting action?

<p>It holds down the old loop while the needle rises. (C)</p> Signup and view all the answers

What is one consequence of reducing or increasing the stitch length in fabric production?

<p>The fabric may look thicker or flimsy. (D)</p> Signup and view all the answers

What equipment is used to guide yarn from cones to the knitting machine?

<p>Tensioners and guide eyes. (C)</p> Signup and view all the answers

Which characteristic of jersey-knit fabrics is affected by their construction method?

<p>They curl at both ends and sides. (D)</p> Signup and view all the answers

What is the primary advantage of purl-knit machines compared to jersey knit machines?

<p>Greater versatility in fabric types (C)</p> Signup and view all the answers

Which type of knitting machine generally has the lowest productivity?

<p>Purl-knit machines (C)</p> Signup and view all the answers

What unique design effects can purl-knit machines achieve?

<p>Custom designs across all fabric types (D)</p> Signup and view all the answers

Which position indicates that the needle is about to be transferred to the back bed?

<p>Position 2 (B)</p> Signup and view all the answers

How does the engagement of the front bed slider with the needle hook affect the knitting process?

<p>It facilitates the transfer of control to the back bed slider (A)</p> Signup and view all the answers

What occurs during the knocking-over process of the dial needle?

<p>New loops are drawn through old loops. (C)</p> Signup and view all the answers

What is the result of the lowest production rate of purl knit fabrics?

<p>Higher cost per pound of fabric produced (B)</p> Signup and view all the answers

Which of the following accurately describes the yarn feeding process in purl knitting?

<p>Yarn is fed differently based on the position of the needle (B)</p> Signup and view all the answers

What characterizes synchronized timing in knitting?

<p>Both needles knock over together to produce loops of equal size. (A)</p> Signup and view all the answers

What is the primary effect of delayed timing in knitting?

<p>It produces tighter fabric by robbing back some yarn. (C)</p> Signup and view all the answers

How do the productivity levels of rib-knit machines compare to those of purl and jersey machines?

<p>Their productivity is higher than purl but lower than jersey (D)</p> Signup and view all the answers

What is the consequence of using delayed timing in the knitting process?

<p>The fabric produced is heavier and more rigid. (D)</p> Signup and view all the answers

Which of the following is NOT a variation of rib knits?

<p>Purl Rib (D)</p> Signup and view all the answers

In what application are rib knits commonly used?

<p>In collars and cuffs of garments. (C)</p> Signup and view all the answers

What is the original spelling of 'Purl' in reference to purl fabrics?

<p>Purl was originally spelled as 'pearl'. (A)</p> Signup and view all the answers

What is the term used for the relationship between the loop forming positions of the dial and cylinder needles?

<p>Needle Timing (A)</p> Signup and view all the answers

Flashcards

Plain Single Jersey Fabric

A weft knitted fabric with one side of face stitches and the other side of back stitches. It's the simplest structure made with one set of needles.

Face Stitches

The side of the fabric with smooth knit stitches, creating a smooth texture.

Back Stitches

The side of the fabric with purl stitches, creating a textured appearance.

Single Jersey Fabric

Another name for a plain knitted fabric.

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Production Cost of Plain Jersey Fabric

Very low because both the stitch structure and the machines are simple.

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Plain Jersey Fabric Stretch

Stretch is both crosswise and lengthwise, with more stretch in the crosswise direction.

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Fabric Stability

Plain jersey fabric is less stable and tends to curl when cut; special finishes can improve stability.

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Stitch Length in Jersey

Adjustable with cam settings. Shorter stitch length leads to more courses per unit length.

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Stitch Length

The distance between stitches on a fabric.

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Fabric Curling

The tendency of fabric edges to curl after being cut.

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Jersey-knit Fabric Imbalance

A characteristic of jersey fabric where it curls at edges due to loop-pulling direction in one needle bed.

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Single Jersey Fabric Production

Method of creating single jersey fabric on flat or circular machines.

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Circular Knitting Machines

Machines that produce fabric in tubes, with moving needles and stationary cams.

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Yarn Feeding

(in knitting) The process of delivering yarn to the needles.

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Knitting Action - Tucking

Step in knitting where the sinker holds the old loop while the needle rises.

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Knitting Action - Clearing

Step in knitting where the sinker holds and needle is raised to clear old loop.

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Knock-over

The process where the sinker fully retracts, trapping the new yarn while the needle descends to push the old loop onto the sinker belly.

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Holding-down

The sinker moves forward to secure the new loop in its throat while the needle rises back to its resting position.

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Knitting Cams

Mechanical elements in a knitting machine responsible for guiding needles and sinkers during the knitting process.

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Clearing Cam

A cam that removes the old loop from the needle.

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Stitch Cam

A cam that adjusts the stitch length by changing the distance the needle travels.

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Race Cam

A cam that guides the sinker through its movements during the knitting cycle.

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Rib Fabric

A knitted fabric with vertical rows of loops that interlock in opposite directions, creating a textured appearance.

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Plain Single Jersey Knits End-Uses

Jersey knits are used in a wide range of products, from sheer fabrics to thick sweaters, including hosiery, T-shirts, and knit terry.

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What's the 'vertical cord' appearance in Rib fabric?

Rib fabrics have a vertical cord appearance due to the movement of face loop wales over and in front of the reverse loop wales.

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Double Jersey Structure

The rib structure where stitches lie in two planes, one for face loops and one for back loops.

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1 x 1 Rib Fabric

The simplest rib fabric with alternating wales knitted to the front and back, creating a double-faced appearance.

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Rib Fabric Recovery Stretch

1 x 1 rib fabric has twice as much recoverable stretch in the width direction compared to a plain fabric of equal thickness.

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Rib Fabric Production

Rib fabrics are typically produced on V-bed or circular knitting machines with two sets of needles positioned at right angles.

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Rib Fabric Reversibility

1 x 1, 2 x 2, and 3 x 3 rib fabrics are reversible, meaning both sides have the same appearance.

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Why Rib is Thicker

Rib fabric is inherently thicker and heavier than a plain knit fabric with similar gauge.

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Why Rib Fabric Doesn't Curl

Rib fabric doesn't curl easily due to its balanced structure, making it ideal for cutting and sewing.

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What is knocking-over?

The process where the dial needle retracts first and then pushes the old loop off the needle, making way for a new loop to be formed.

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What is needle timing?

The relationship between the positions of the dial and cylinder needles when they form loops, measured as the distance between their knock-over points.

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Synchronized timing

When both cylinder and dial needles knock over simultaneously to create loops of equal size.

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What is delayed timing?

When the cylinder needle knocks over before the dial needle, creating a tighter fabric with a rob-back effect.

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What is a purl fabric?

A fabric with interlocked loops creating a textured appearance, also known as link-link fabric.

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Mock Rib

A variation of rib knit fabric with a less pronounced rib structure.

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What are end-uses of rib knits?

Rib knit fabrics are widely used for apparel items like collars, cuffs, necklines, and knit hats.

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What are purl fabrics known for?

They are known for resembling small pearl droplets, hence their name.

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What is a purl knit fabric?

A knit fabric with a textured appearance produced by a special knitting machine that creates purl stitches.

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What makes purl knit machines unique?

Purl knit machines utilize a double-headed needle system to create the characteristic purl stitch. The needles move back and forth between the two needle beds, creating a textured surface.

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Purl knit fabric's versatility

Purl knit machines are incredibly versatile, able to produce plain, rib, and purl fabrics, making them popular in the sweater industry.

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Purl knit fabric's production cost

The cost of producing purl knit fabrics is higher due to the slower production rate of the specialized machines.

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How does a purl knit machine work?

The machine uses sliders to transfer the needle between the two needle beds, engaging the needle hook and controlling the yarn feeding to create the characteristic purl stitch.

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What is the final step in the purl stitch formation?

The slider in the back bed moves the needle to a 'knock-over' position, securing the yarn and completing the purl stitch.

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Why does yarn feed differently in a purl stitch?

The needle is positioned differently during the purl stitch, causing the yarn to be fed to the opposite end of the needle compared to a regular knit stitch.

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How do jersey knit machines compare to purl knit machines?

Jersey knit machines have the highest productivity but the lowest versatility, while purl knit machines are the opposite.

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Study Notes

Plain Single Jersey Fabrics

  • Single jersey fabric has one side of face stitches and the opposite side of back stitches.
  • Frequently referred to as a single jersey fabric or a plain knitted fabric
  • Simplest weft-knitted structure, produced with one set of needles.
  • Basic structure for hosiery and fully-fashioned knitwear.
  • Easily recognized by its distinct face (smooth) and back (textured/mottled) surfaces.
  • Face has knit stitches, smooth texture.
  • Back has purl stitches, textured and mottled appearance.

Characteristics of Plain Single Jersey Fabrics

  • Economical to produce with high covering power.
  • Recoverable up to 40% in width after stretching.
  • High production rate; low cost due to simple stitch and machine.
  • Produced on both flat and circular machines.
  • Stretch both crosswise and lengthwise, more crosswise
  • Fabric can be unravelled from either end; broken stitch leads to disintegration/laddering.
  • Unstable, curls when cut.

Production of Plain Single Jersey Fabrics

  • Fabric produced on flat or circular machines using one set of needles (called jersey machines, plain-knit machines).
  • Circular machines feature a latch needle cylinder and sinker ring.
  • Yarn supplied from cones, positioned on an overhead bobbin stand or a free-standing creel.
  • Fabric, in tubular form, drawn from the needle cylinder via tension rollers, wound onto a fabric-batching roller on the winding frame.

Knitting Action of Plain Single Jersey Fabrics

  • Sequence of steps for knitting a course:
  1. Tucking: Sinker holds old loop, needle rises.
  2. Clearing: Sinker still forward, clears old loop.
  3. Yarn feeding: Sinker moves back, presents yarn.
  4. Knock-over: Sinker fully back, needle descends to knock loop over.

Variations of Plain Single Jersey Knits

  • Fleece, Intarsia, jacquard knits, knitted terry, knitted velour, lisle, plaited, silver-pile knits.

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