Particle Size Reduction (PSR) Process chapter 2 صناعيةQuiz

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What is the primary purpose of Particle Size Reduction (PSR)?

To reduce large solid unit masses to smaller unit masses by mechanical means

How can Particle Size Distribution (PSD) impact drug product performance?

It can affect dissolution, bioavailability, content uniformity, stability, and powder flow characteristics

How can PSDs of both drug substance and excipients affect drug product manufacturability?

By affecting flowability, blend uniformity, and compactibility

Particle Size Distribution (PSDs) can affect impact safety, efficacy and quality of the drug product

True

PSDs of pharmaceutical powders can influence granulation, milling, coating, drying, mixing/premixing, encapsulation processes and compression

True

Particle Sizes of pharmaceutical powders should be evaluated at different pharmaceutical development phases for each specific drug application.

True

The target PSDs of pharmaceutical powders can be selected after determining the particle size effects in the final development phase.

True

Establishing appropriate particle size specifications helps in controlling drug product quality and ensuring manufacturing consistency.

True

What can be done once the particle size effects have been determined in the final development phase?

Select target PSDs of pharmaceutical powders and establish appropriate particle size specifications

What is the purpose of establishing appropriate particle size specifications?

To control drug product quality and ensure manufacturing consistency

What is the primary purpose of size reduction in pharmaceutical manufacturing?

To reduce solid particles to the required size for incorporation into finished products

How does the range of mechanical properties of solid particles influence size reduction mechanisms?

It determines the specific mechanisms needed for size reduction

Why does the range of mechanical properties of solid particles influence the design of commercial equipment?

To ensure efficient size reduction based on material properties

What does the method of size reduction affect?

Mean particle size and distribution of powdered material sizes

Why does the correct choice of efficient commercial size reduction machinery depend on knowledge of particle size properties and mechanisms?

To ensure effective reduction of particle sizes and distribution

Which factor determines the required size of a drug for a dry powder inhalation formulation?

Subsequent usage of the material

What influences the design of commercial size separation methodologies and apparatus?

Final required particle size and size of the commercial batch

Which method is NOT Correct as a commercial size separation methodology ?

Milling

What is the primary purpose of pharmaceutical particle technology?

To improve poor aqueous solubility of drug compounds

What does pharmaceutical particle technology aim to produce?

Solid, powdered form of drugs readily soluble in water

What are the primary targets of pharmaceutical particle technology?

Modify the solubility properties of drugs

What is a limitation of vivo bioavailability of pharmaceutical particle technology?

Low disssolution rate in the gastrointestinal fluids

What is the primary advantage of newer novel particle techniques over conventional methods?

Overcoming limitations of conventional methods

What is the main purpose of size reduction in pharmaceutical manufacturing?

Increase the surface area and enhance solubility

What is the primary purpose of size reduction in pharmaceutical manufacturing?

To reduce the drug particle size and increase the surface area to enhance solubility and dissolution

What is a limitation of conventional particle technologies ?

Limited efficiency for some drugs

What is the main advantage of newer novel particle techniques over conventional methods?

Overcoming limitations of conventional methods and being more efficient for poorly soluble drugs

When is a particle size specification needed ?

When the particle size is critical to drug product performance or manufacturability

Conventional methods of size reduction can sometimes lead to thermal and chemical degradation of drugs

True

Newer novel particle techniques are less efficient than conventional methods for formulating poorly soluble drugs

False

Particle size specification is required if the particle size of the drug substance is critical to drug product performance

True

If the drug product is not a low dose drug and the drug substance is highly soluble, the particle size specification may NOT be established with little or no scientific justification

True

Granulation and coating are related to particle size enlargement, while milling and grinding are related to particle size reduction

True

Mixing and blending are related to combination of particles of different components where size differences among these components have a large impact on blend homogeneity

True

Screening and sieving are related to separation of particles with different sizes

True

What are granulation and coating related to in pharmaceutical particle technology?

Particle size enlargement

What are screening and sieving related to in pharmaceutical particle technology?

Particle separation

What are mixing and blending related to in pharmaceutical particle technology?

Combination of particles of different components

Particle size specification is only required for the drug substance and not for excipients or in-process materials.

False

Particle size of pharmaceutical materials can range from nanometer to centimeter.

True

Mixing and blending in pharmaceutical particle technology are not affected by the size differences among the components.

False

Size reduction increases the solubility and dissolution rate of pharmaceutical materials, enhancing bioavailability.

True

Griseofulvin, an antifungal drug, shows around five times better absorption in its micronized form.

True

The absorptive power of charcoal and kaolin increases after size reduction due to the increase in surface area.

True

What is the impact of size reduction on pharmaceutical formulation?

It increases surface area, enhancing solubility and dissolution rate

Which substance shows around five times better absorption in its micronized form after size reduction?

Griseofulvin, an antifungal drug

What happens to the absorptive power of charcoal and kaolin after size reduction?

It increases due to the increase in surface area

What is the primary purpose of controlling particle size distribution in pharmaceutical suspensions?

To reduce the rate of sedimentation

How does controlling particle size distribution impact the flowability of materials in a tablet machine?

It improves flowability due to decreasing PSD

What is the purpose of controlling particle size distribution in dry granulation or dry mix in pharmaceutical manufacturing?

To minimize segregation while handling and tableting

Particle size for pharmaceutical capsules, insufflations, suppositories, and ointments must be below 10mm.

True

Lack of grittiness of solid particles is a concern for dermal ointments, creams, and ophthalmic preparations.

True

Fine powders have a particle size of 50 to 100 µm.

True

Particle Size Reduction can lead to a decrease in bulk density causing flowability issues.

True

Particle Size Reduction can lead to an increase in dissolution rate.

False

Particle Size Reduction can lead to a decrease in static charge problems.

False

Which of the following correct is a potential disadvantage of Particle Size Reduction (PSR) in pharmaceutical manufacturing?

Possible degradation of the drug due to heat build up during milling

How does a decrease in bulk density due to Particle Size Reduction (PSR) impact material flowability?

It may cause problems in the flowability of material

What problem may arise from a decrease in particle size due to Particle Size Reduction (PSR) in pharmaceutical manufacturing?

Static charge problems causing small drug particles to agglomerate

Which type of materials are most difficult to comminute?

Hard materials

What type of mill is suitable for size reduction of fibrous materials?

Cutter mill

What should be done before milling plastic materials like synthetic gums and resins?

Chill (make cold) the materials

Hard materials like pumice and iodine are easy to comminute due to their soft nature.

False

Fibrous materials like glycyrrhiza and rauwolfia can be size reduced by pressure.

False (correct answer Reduce by cutter mill)

Plastic materials like synthetic gums, waxes, and resins should be chilled before milling.

True

Hygroscopic materials must be comminuted inside a closed equipment like a ball mill because they absorb moisture rapidly.

True

Thermolabile materials like vitamins and antibiotics are milled inside chilled equipment.

True

Fine dust, such as dextrin, starch and sulphur, is a potential explosive mixture under certain conditions.

True

Why must hygroscopic materials be comminuted inside a closed equipment like a ball mill?

Because they absorb moisture rapidly

What type of equipment is suitable for milling thermolabile materials like vitamins and antibiotics?

Chilled equipment

Why should fine dust inflammable materials be handled with caution in milling processes?

They can form explosive mixtures under certain conditions

What is the suitable moisture content for materials to be ground dry?

Less than 5%

How does moisture content influence the milling process?

It produces a sticky mass

What properties does moisture content influence that can affect size reduction?

Hardness, toughness, or stickiness

Moisture content more 5% enhances the milling process and improves the particle size reduction

False

Less than 5% moisture is suitable for dry grinding of substances

True

More than 50% moisture is suitable for wet grinding of substances

True

What is the difference between hardness and toughness of a material?

Hardness is the surface property of a material, while toughness is the ability of a material to resist fracture

Why might a soft but tough material present more problems in size reduction than a hard but brittle substance?

Soft but tough materials may be difficult to break despite their softness

How does moisture content relate to the toughness of pharmaceutical materials?

Moisture content can impact the toughness of pharmaceutical materials, particularly in fibrous drugs

Harder materials are generally easier to reduce in size than softer materials.

False

Toughness is more important than hardness in size reduction of pharmaceutical materials.

True

Moisture content has no impact on the size reduction process of pharmaceutical materials.

False

Stickiness causes considerable difficulty in size reduction process.

True

The final powder may be contaminated with more than 0.1 percent of metal worn from the grinding mill when grinding abrasive substances.

True

The reverse of stickiness, which can be described as slipperiness, always makes size reduction process more efficient.

False (correct answer lower efficient)

What property causes difficulty in size reduction as material may adhere to the grinding surfaces or meshes of the screen?

Stickiness

Which substance may be added to assist in size reduction of gummy or resinous materials?

Kaolin

What may limit the type of machinery that can be used for hard materials during size reduction?

Abrasiveness

What is a potential concern when milling waxy substances or drugs containing oils or fats?

Generation of heat causing softening

How can the softening temperature issue be addressed during the size reduction process?

Cooling the mill with water jacket or air stream

Which type of substances may be affected by the softening temperature issue during size reduction?

Waxy substances and drugs containing oils or fats

Cooling the mill can be used to overcome the softening temperature issue during size reduction

True

Cellulose is classified as a soft material in terms of hardness

False (correct answer Moderately hard to brittle )

Amobarbital is classified as an abrasive material in terms of hardness

True

Cellulose is classified as a soft material in terms of hardness

False

Sucrose is classified as a hard material in terms of hardness

True

Kaolin is classified as a moderately hard to brittle material

False (correct answer Hard )

Which pharmaceutical material is classified as 'soft but plastic' in terms of hardness?

Boric acid

Which pharmaceutical material is classified as 'abrasive very hard' in terms of hardness?

Calactate

Which pharmaceutical material is classified as 'moderately hard to brittle' in terms of hardness?

B+D

What type of mill is suitable for obtaining very fine particles like micronized griseofulvin?

Fluid energy mill

Why should size reduction be conducted in a sterile environment for preparations intended for injection or ophthalmic uses?

To prevent contamination of milled materials

What type of equipment may be used for milling potent drugs and low dose products to avoid contamination?

Fluid energy mill

Particle size reduction is not important in pharmaceutical manufacturing.

False

Particle size reduction is necessary for parenteral and ophthalmic preparations.

True

Contamination of milled materials is not a concern for potent drugs and low dose products.

False

Which of the following is a principal means of size reduction ?

Shearing

What is the term used for rubbing and grinding as a means of size reduction?

Attrition

What is the term used for size reduction by applying pressure?

Compression

Size reduction can be accomplished by cutting, shearing, compression, impaction, and attrition.

True

Grinding and trituration are not means of size reduction.

False

Is compression a commonly used mechanism of size reduction in pharmaceutical manufacturing?

False

Which mechanism of size reduction involves crushing the material by application of pressure?

Compression

Which mechanism of size reduction involves crushing the material by means of a sharp blade or blades?

Cutting

Why might a soft but tough material present more problems in size reduction than a hard but brittle substance?

It adheres to the grinding surfaces or meshes of the screen

What type of forces break the particles in the process of attrition?

Shear forces

In which scenario does impact occur during size reduction?

When the material is stationary and is hit by an object moving at high speed

What happens to the material in impact during size reduction?

It shatters to smaller pieces

Which methods are used much more widely for size reduction in Pharmaceutical practice?

Impact and attrition

What type of machines are often termed as Mills for size reduction in Pharmaceutical practice?

Mills

Which methods are of limited use in Pharmaceutical practice for size reduction?

Cutting and compression

Which of the following correct depend rate peocess of size reduction on?

The size of the starting material, the feed

Which factor influences the orientation of the material in the crushing machine during size reduction?

Type of size reduction machine

What is a critical aspect that affects size reduction according to ?

The time of milling to which these materials are subjected

Which factor influences the selection of size reduction equipment for materials?

Moisture content and particle size distribution

What determines whether a machine hard enough to withstand abrasion effect is used for size reduction?

Range of abrasion of the material

Why is knowledge of particle size properties and mechanisms important in selecting efficient commercial size reduction machinery?

To make the correct choice based on material properties

What is a key factor to consider when selecting size reduction equipment?

Moisture content of the material

Which factor determines whether fine or large particles are needed as the final product?

Particle size distribution and shape

What influences the selection of equipment to withstand abrasion effects?

Structure, strength, friability, stickiness

Moisture content of the material does not influence the selection of size reduction equipment

False

Particle size distribution does not influence the selection of size reduction equipment

False

Coarse particles have no applications in pharmacy as blake jaw crusher, Dodge crusher, Gyratory crusher, and Rotary coal breaker.

True

Intermediate particles include Hammer mills, Cutting mills, Edge and end runner mills.

True

Ball mill, Fluid energy mill, and Oscillating granulator are used for producing fine particles.

True

Which type of equipment is suitable for reducing intermediate particles?

Hammer mills

Which particle size reduction equipment is suitable for fine particles?

Ball mill

Which type of particles have no applications in pharmacy?

Coarse particles

What type of size reduction mechanism is used in a hammer mill?

Impact

How are particles retained within a hammer mill during milling?

By a screen

What type of slots are often used in the screen of a hammer mill to allow particles to pass through?

Square, rectangular or herringbone slots

What happens to particle inertia as size reduction continues in a hammer mill?

It reduces markedly

Hammer mill uses a series of hammers hinged on a central shaft for size reduction by impact.

True

The angular velocity of the hammers in a hammer mill produces a strain rate of up to 80 s−1.

True

Particles passing through a given mesh in a hammer mill can be much finer than the mesh apertures.

True

Hammer mills tend to produce powders with broad size distributions.

False

Is a hammer mill capable of being used as a primary, secondary, or tertiary crusher?

True

Can small hammer mills be operated on household current?

True

Does the screenless hammer mill use air flow to separate small particles from larger ones?

True

What type of motors can be used to drive large hammer mills used in automobile shredders?

Electric motors ranging from 2000 to over 5000 horsepower

What type of power source can small hammer mills used as crushers be operated on?

Household current

How does the screenless hammer mill separate small particles from larger ones?

Uses air flow to separate small particles from larger ones

Is it possible to obtain different particle sizes by changing the screen, nature of the hammers, and driving force in size reduction equipment?

True

TRUE OR FALSE : hammer mill is essentially a steel drum containing a vertical or horizontal rotating shaft or drum on which hammers are mounted?

True

What is the primary purpose of using a hammer mill in the pharmaceutical industry?

To reduce API particle size and maintain consistent distribution for solid dosage forms

What type of pharmaceutical materials are not suitable for size reduction using a hammer mill?

Sticky materials that can choke the screen

What particle size range can be achieved using a hammer mill in pharmaceutical applications?

20 to 40 microns

What type of materials can be milled by hammer mills?

Dry, wet, brittle, and fibrous materials

In which industry is impact size reduction primarily done by hammer mills?

Pharmaceutical industry

What is the primary purpose of using a hammer mill in the pharmaceutical industry?

Size reduction and granulation

Hammer mills can only be used for milling dry materials.

False

Particle size reduction is not important in the pharmaceutical industry.

False

Moisture content does not affect the size reduction process of pharmaceutical materials.

False

What is the primary purpose of using a hammer mill in the pharmaceutical industry?

To achieve impact size reduction for conventional size reduction of pharmaceutical materials

What type of materials can be milled by the hammer mills?

Brittle and fibrous materials

What is the impact of hammer mill on agglomerates?

Reduces agglomerates resulting in lower particle size distribution

Which of the following correct advantage of using a hammer mill for particle size reduction?

It is rapid in action and can grind various materials

How is the particle size of material controlled in a hammer mill?

By changing the speed of the rotor, hammer type, shape, and size of the screen

What is a feature of the operation of a hammer mill for particle size reduction?

The operation is continuous and easy to install and operate

What is a potential issue with the high speed of operation in a hammer mill?

Generation of heat affecting thermo labile materials or drugs containing gum, fat, or resin

How can the potential damage by foreign objects such as stones or metal in the feed be minimized in a hammer mill?

Using magnets to remove iron and visually checking the feed for any other contamination

What must be controlled carefully to prevent choking and decreased efficiency in a hammer mill?

The rate of feed

What type of equipment is suitable for reducing intermediate particles?

Cutter mill

What property causes difficulty in size reduction as material may adhere to the grinding surfaces or meshes of the screen?

Stickiness

What is the term used for size reduction by applying pressure?

Compression

What determines particle size in a Cutter Mill?

Rotor size

What is the pharmaceutical use of a Cutter Mill?

Milling tough materials

Which factor determines particle size in a hammer mill?

Gap between the two sets of knives

Which of the following correct advantage of using a Cutter Mill for size reduction?

Effective for tough, fibrous, or resilient materials

Why is a Cutter Mill not suitable for most pharmaceutical applications?

Formation of wide particle sizes

Which of the following correct disadvantage of using a Cutter Mill for size reduction?

Not easy to clean after use

Is Cutter Mill the best option for size reduction when impaction, attrition, or compaction type milling is not effective, especially for tough, fibrous, or resilient materials?

True

Is Cutter Mill suitable for most pharmaceutical applications due to the formation of wide particles size?

False

TRUE OR FALSE : Cutter Mill equipment is not expensive

True

Which method is known for preparing nanosuspensions of drugs with poor water solubility?

High pressure homogenization

What advantage does High pressure homogenization (HPH) offer over conventional size reducing methods?

Effective size reduction to the nanosize range

What is a reported improvement resulting from the use of High pressure homogenization (HPH)?

Improved dissolution rate and bioavailability

High pressure homogenization (HPH) is a top down technology used for preparing nanosuspensions of drugs with poor water solubility.

True

HPH is particularly advantageous for comminution of drug particles because it overcomes the drawbacks of conventional size reducing methods.

True

Fluid energy milling is also known as air jet milling

True

In fluid energy milling, particle size reduction is brought about by a combination of impact and attrition

True

A classifier may be integrated into the milling system to remove particles above a predefined cut-off size

True

Fluid energy milling can effectively reduce the size of drug particles to less than 20 μm

False

What is the primary mechanism of particle size reduction in fluid energy milling?

Impact and attrition

What role does a classifier play in fluid energy milling?

Removing particles below a certain size

What is the purpose of high velocity compressed air streams in fluid energy milling?

Accelerating particles and causing collisions

How does attrition contribute to particle size reduction in fluid energy milling?

Shear forces from rapid movement break particles

Fluid energy milling is suitable for meltable materials and heatsensitive drugs.

True

Raw materials are introduced into the violent and turbulent air stream in fluid energy milling.

True

Particle size reduction in fluid energy milling is brought about by a combination of impact and attrition.

True

High Pressure Homogenization (HPH) is not suitable for formulating parenteral formulations due to risk of contamination from milling media.

False

HPH has been successfully demonstrated to formulate nano suspensions of poorly soluble drugs like prednisolone and carbamazepine for parenteral administration.

True

HPH can protect from microbial contamination by eliminating potential contaminants in the high pressure environment.

True

What is a reported improvement resulting from the use of High pressure homogenization (HPH)?

Improved dissolution rate and bioavailability of poorly water soluble drugs

Which method is known for preparing nanosuspensions of drugs with poor water solubility?

High pressure homogenization (HPH)

Why is High pressure homogenization (HPH) considered suitable for formulating parenteral formulations?

Eliminates potential contaminants by protecting from microbial contamination

What is the reported improvement resulting from the use of High pressure homogenization (HPH)?

Enhanced dissolution and improved saturation solubility

What has been suggested about High pressure homogenization (HPH) as a technique?

Simple, adequate, easily scaled up, and having general applicability

What did the formulation of nifedipine as nanoparticles demonstrate?

Enhanced dissolution and improved saturation solubility

Is milling immediate due to high-velocity collisions between particles suspended in the air stream?

True

Are grinding nozzles used to increase particle velocity and impact energy in the milling process?

True

Does the classifier remove smaller particles in the fluid energy milling process?

True

What is the purpose of the grinding nozzles in fluid energy milling?

To increase the particle velocity and impact energy

What is the function of the classifier in fluid energy milling?

To remove the smaller particles from the powder

Why are hygroscopic materials recommended to be comminuted inside closed equipment like a ball mill?

To prevent moisture absorption during milling

Which of the following correct of micronizing pharmaceutical ingredients?

Enhancing solubility and improving bioavailability

How is micronization achieved in pharmaceutical manufacturing?

High pressure air/gas causing particle to particle collision

What impact does particle size reduction have on the manufacturing of finished dosage forms?

It could be improved with a reproducible and controlled particle size

What does a high feed rate result in during particle size reduction?

Larger particle size

Which factor does not influence the particle size during milling?

Moisture content of the material

What is one of the factors that influences particle size during milling?

Feed rate

Particle size depends on the configuration of the mill, feed size, position of the nozzles, design of the classifier, and feed rate.

True

A high feed rate can result in larger particle size in the size reduction process.

True

A slow feed rate can result in smaller particle size in the size reduction process.

True

Is fluid energy milling suitable for milling soft, tacky, fibrous materials?

False

Does fluid energy milling use inert gases to minimize or eliminate oxidation of susceptible compounds?

True

Does fluid energy milling produce very small and uniformly distributed particles?

True

Which of the following correct advantage does fluid energy milling offer in terms of heat-labile substances?

It can be milled with little danger of thermal degradation due to the cooling effect of the air and rapid heat exchange

What is a potential benefit of using inert gases instead of air in fluid energy milling?

Minimize or eliminate the oxidation of susceptible compounds

What type of materials are recommended for ultra-fine grinding using fluid energy milling?

Moderately hard materials

Which of the following correct disadvantage of fluid energy milling?

Not suitable for milling soft, tacky, and fibrous material

Why is fluid energy milling considered expensive?

It needs additional accessories like a fluid energy source and dust collection equipment

The equipment for fluid energy milling is expensive because it requires additional accessories like fluid energy source and dust collection equipment.

True

Ball milling is primarily used for pharmaceutical and cosmetic products.

True

Ball milling can be used for particle size reduction, mixing, blending, and dispersing of materials.

True

Particle size reduction is not an important application of ball mills.

False

What are the applications of ball mills ?

Particle size reduction, mixing, blending, dispersing

In which industries are ball mills widely used?

Pharmaceutics and cosmetics

Which of the following correct technological process applied in ball mills?

Grinding to reduce particle size

What is the primary purpose of a ball milling device of particle size reduction?

To transfer kinetic energy of the grinding media into the grinding product

What is the function of the cylindrical vessel in a ball milling device?

To allow rotation of the vessel around the center axis

What initiates the milling process in a ball milling device?

Rotation of the vessel with charged material and grinding media

A ball milling device is not capable of controlling the particle size of the material being milled

False

What is the primary purpose of a ball milling device?

To transfer kinetic energy to the grinding product

What takes place during the milling process in a ball milling device?

Transfer of kinetic energy from grinding media

What is the function of the grinding media in a ball milling device?

To provide kinetic energy for milling process

What is the primary mechanism by which a ball mill produces size reduction?

Impact and attrition

What percentage of the total volume do the balls typically occupy in a ball mill?

30-50%

What is the purpose of having balls with different diameters in a ball mill?

To break down coarse feed materials and form fine product

Why is the amount of material in a ball mill of considerable importance?

Too much feed produces a cushioning effect and too little causes loss of efficiency

What is the factor of greatest importance in the operation of a ball mill?

Speed of rotation

At what angular velocity do balls in the ball mill move with the drum until gravity exceeds frictional force?

Low angular velocities

At what point does a cascading action occur in the ball mill?

Two thirds of the critical angular velocity

What is the optimum rate of rotation dependent on in a ball mill?

Mill diameter

What factor is of greatest importance in the operation of the ball mill for efficient size reduction?

Speed of rotation

At what angular velocity do the balls in the ball mill experience a cascading action for efficient size reduction?

Two thirds of the critical angular velocity

What occurs when the balls in the ball mill are thrown out to the mill wall at high angular velocities?

They remain due to centrifugal force and no size reduction occurs

What is the optimum rate of rotation for a ball mill dependent on?

Mill diameter

The optimum rate of rotation is usually of the order of 0.5 revolutions per second.

True

What are the three types of grinding media commonly used in ball mills?

Steel and other metal balls, metal cylindrical bodies, ceramic balls

What is the most frequently used type of grinding media in ball mills?

Steel and other metal balls

What is the range of ball sizes commonly used as grinding media in ball mills?

10 to 150 mm in diameter

Which of the following correct types of grinding media commonly used in ball mills?

All of the above

What happens at and above the critical speed in a ball mill?

No significant size reduction occurs

What is the primary combination of actions involved in ball milling?

Impact and attrition

The critical speed of a ball mill is the speed at which the balls just begin to centrifuge with the mill.

True

At and above the critical speed, significant size reduction occurs.

False

Ball mills are operated from 60 to 85% of the critical speed.

True

For a given feed, smaller balls give a slower but finer grinding.

True

What is the empiric rule for the optimum speed of a ball mill?

n = 57 - 40 log D

What percentage of the critical speed are ball mills typically operated from?

60 to 85%

How do smaller balls affect the grinding process in a ball mill?

Slower but finer grinding

Which of the following correct of critical speed depend on ?

Chamber size, grinding media size, material shape, density, and size distribution

What influences the size of the product in a ball mill?

Rate of feed, weight of balls, diameter of the balls, mill slope, discharge freedom, and speed

Critical Speed in a ball mill depends on the chamber size, grinding media size, and material characteristics.

True

The rate of feed, weight of balls, and discharge freedom are factors influencing the size of the product in a ball mill.

True

Ball mill can only be used for dry grinding processes.

False

Rod or bars can also be used as grinding media in a ball mill.

True

Installation, operation and labour costs are high for a ball mill.

False

Is the ball mill a very noisy machine?

True

Is the ball mill a slow process?

True

Can soft, tacky, fibrous material be milled by ball mill?

False

What is the principle of operation of the oscillating granulator?

Shearing with some attrition

What is the product size obtained from the oscillating granulator?

0.3 mm

What type of materials can the oscillating granulator be used for?

Wet and dry granulations

What type of equipment can be used for direct collection of wet granulations?

Trays

What is the primary function of the specially fitted collector funnel mentioned in the text?

Minimize dust

What part of the equipment allows for interchangeability and production of particles with desired size?

Screens

How are particles fractured in attrition methods?

By rubbing and grinding

What type of materials are roller mills primarily used for?

Solids in suspensions, pastes or ointments

What is the typical range of particle size achievable with roller mills?

1 - 200 µm

What is the primary function of a colloid mill?

To reduce the size of suspended droplets

In a colloid mill, what happens when the heavier liquid is added to the chamber?

It performs the shearing process

In some models of colloid mills, what remains constant while the milling process takes place?

Stator

What type of device is a colloid mill?

Hydraulic shear producing device

Colloid mills work by passing the material through the narrow gap between the rotor and stator to reduce particle size:

True

In some models of colloid mills, the stator remains constant while the rotor rotates:

True

The primary function of the specially fitted collector funnel in the colloid mill is to collect the milled material:

True

The process of colloid milling is done through the addition of the heavier liquid into the chamber of the mill that performs the shearing process:

True

Colloid mills are used for dispersion of solid particles within a liquid.

True

Colloid mills can be used to increase the stability of suspensions and emulsions.

True

High levels of hydraulic shear are applied to the process liquid in a colloid mill.

True

What is the primary purpose of a colloid mill?

To produce colloidal suspensions, emulsions, and solid dispersions

What controls the particle size produced by a colloid mill?

Rotor speed

Why must a colloid mill be jacketed and cooled during operation?

To absorb the large amount of heat produced during operation

Colloid mills can produce colloidal suspensions, emulsions, and solid dispersions by means of high shear forces

True

The rotor and stator in a colloid mill can be adjusted to create a very small clearance for producing fine particles

True

A large amount of heat can be produced during the operation of a colloid mill, necessitating the need for jacketing and cooling

True

Test your knowledge about the particle size reduction process, its effects on drug product performance, and its impact on drug product manufacturability.

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