Podcast
Questions and Answers
What must the examiner record regarding the condition of the rope?
What must the examiner record regarding the condition of the rope?
How is the total combined severity for the rope determined?
How is the total combined severity for the rope determined?
In addition to a percentage, how else can severity ratings be indicated?
In addition to a percentage, how else can severity ratings be indicated?
What factor may influence the timing of the next examination after reviewing the rope's condition?
What factor may influence the timing of the next examination after reviewing the rope's condition?
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Which assessment criteria is NOT mentioned as part of the examination record?
Which assessment criteria is NOT mentioned as part of the examination record?
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What should be visually checked on outrigger beams during examination?
What should be visually checked on outrigger beams during examination?
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What is a potential indication of a leaking hydraulic system in an outrigger beam?
What is a potential indication of a leaking hydraulic system in an outrigger beam?
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What should be done to ensure that the locking pins on the outrigger are functional?
What should be done to ensure that the locking pins on the outrigger are functional?
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What should the operator observe while setting up the crane and outriggers?
What should the operator observe while setting up the crane and outriggers?
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What could be a sign of serious damage to the outriggers?
What could be a sign of serious damage to the outriggers?
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What indicates that the jack ram may have a seal leak?
What indicates that the jack ram may have a seal leak?
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What condition should the operating controls of the crane be in?
What condition should the operating controls of the crane be in?
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What does the presence of cracks in outrigger components signify?
What does the presence of cracks in outrigger components signify?
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What is the primary consideration when positioning the crane for examination?
What is the primary consideration when positioning the crane for examination?
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Which of the following is NOT a responsibility of the examiner prior to conducting a thorough examination?
Which of the following is NOT a responsibility of the examiner prior to conducting a thorough examination?
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What documentation is necessary for verifying the I.D. and rated capacity markings?
What documentation is necessary for verifying the I.D. and rated capacity markings?
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Why is it important for the crane to be clean before examination?
Why is it important for the crane to be clean before examination?
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Which of the following elements is essential for access arrangements during the examination process?
Which of the following elements is essential for access arrangements during the examination process?
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What should the competent person review in terms of the crane’s history?
What should the competent person review in terms of the crane’s history?
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What must be agreed upon between the owner and the competent person prior to starting the examination?
What must be agreed upon between the owner and the competent person prior to starting the examination?
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What type of work platforms may be used for arranging safe access to a crane?
What type of work platforms may be used for arranging safe access to a crane?
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Study Notes
Outrigger Jacks and Beams
- Ensure outrigger beams are level; misalignment may signal cracked welds, worn sections, or missing pads.
- Inspect hoses, connections, and pipes for cracks, deformations, or leaks.
- Check beam interiors for hydraulic oil presence to detect leaks; use access holes if available.
- A dry jack ram is essential; oil residue indicates potential seal leakage, worsening over time.
- Observe smooth operations during crane setup and check alignment of locking holes and availability of pins.
- Look for hose and pipe deformation for early signs of damage and operational issues.
Controls and Level Indicators
- Verify that operating controls are in good condition and clearly labeled.
Preparation for a Thorough Examination
- Position the crane in a safe area for examination.
- Conduct inspections in well-lit conditions; use portable lighting if necessary.
- The crane must be clean to avoid concealed defects, with cleaning not the examiner's responsibility.
- Ensure safe access and egress with approved structures like walkways, platforms, or scaffolding.
- Confirm that personnel using portable access equipment are trained and competent, with agreed-upon PPE requirements.
Identification and Documentation
- Identification and rated capacity markings must be clear and verified against crane records.
- Key documents include test certificates, legal conformity declarations, manufacturer manuals, and prior examination reports.
History and Records
- Examine for recorded defects, malfunctions, and past modifications or alterations.
- Review previous examination reports, in-service inspections, and maintenance logs.
- Record findings in a structured report format.
Severity Ratings and Assessment
- Ratings for the examination record include broken wires, diameter decrease, corrosion, and overall damage.
- Sum individual severity ratings to create a total combined severity percentage.
- Optionally, use descriptive severity terms instead of percentages based on an equivalence table provided.
- The examiner must decide the rope's safety for continued service; if approved, consideration may be given to reducing the time before the next examination due to current deterioration levels.
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Description
This quiz covers key aspects of outrigger jacks and beams, focusing on their visual inspection and structural integrity. Understanding how to identify potential issues like cracked welds and worn sections is crucial for safety and effective operation.