NC Machine Tools and Welding Techniques Quiz
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Questions and Answers

What factor does not influence the position of the neutral point in the arc of contact when rolling a strip between two rolls?

  • Material of the rolls (correct)
  • Diameter of the rolls
  • Amount of reduction
  • Coefficient of friction
  • Which NC machine tool system has integrated automatic tool changing and component indexing device?

  • CNC system
  • DNC system
  • Machining centre (correct)
  • NC system
  • In the codes matching NC machine tool systems to their features, which option corresponds to the CNC system?

  • The controller consists of soft-wired computer and hard-wired logic.
  • The instructions on tape are prepared in binary decimal form.
  • A number of machine tools are controlled by a computer. (correct)
  • Graphic display of tool path is also possible.
  • Which casting method is generally known for a higher production rate?

    <p>Die-casting</p> Signup and view all the answers

    Why are lathe spindles often made hollow?

    <p>To facilitate the passage of coolant</p> Signup and view all the answers

    Which of the following is a benefit of submerged arc welding over conventional open air manual arc welding?

    <p>Reduced spatter and slag</p> Signup and view all the answers

    What describes a key characteristic of the DNC system in NC machine tool systems?

    <p>Operates with direct memory transmission</p> Signup and view all the answers

    What happens to the strength and ductility of a solid metal when its temperature increases?

    <p>Strength decreases but ductility increases</p> Signup and view all the answers

    How does the strength of a brazed joint change with the gap between the joining surfaces?

    <p>Increases up to a certain gap, then decreases</p> Signup and view all the answers

    Which machining method is suitable for finishing a zig zag cavity in a block of high strength alloy?

    <p>Electric discharge machinery</p> Signup and view all the answers

    What is the time required for machining a 600 mm x 30 mm flat surface on a shaper with specified parameters?

    <p>12 minutes</p> Signup and view all the answers

    What is the main characteristic of spheroidizing?

    <p>Maximum softness</p> Signup and view all the answers

    Which type of moulding is analogous to die casting of metals?

    <p>Extrusion moulding</p> Signup and view all the answers

    Which steel type is primarily used for manufacturing screws?

    <p>Mild steel</p> Signup and view all the answers

    In which moulding type must the mould cavity be heated to cure the plastic?

    <p>Compression moulding</p> Signup and view all the answers

    Which product is associated with high carbon steel?

    <p>Crane hooks</p> Signup and view all the answers

    What mechanism is involved in injected moulding?

    <p>Heating and forcing plastic into a mold</p> Signup and view all the answers

    Which steel type is most likely used for blanking dies?

    <p>Tool steel</p> Signup and view all the answers

    What is the mechanism involved in jet moulding?

    <p>Analogous to die casting of metals</p> Signup and view all the answers

    Which combination of steel types and products is correctly matched?

    <p>Mild steel - Screws</p> Signup and view all the answers

    Which alloying element is most effective for improving the strength of steel at elevated temperatures?

    <p>Tungsten</p> Signup and view all the answers

    What feature is typically associated with a turning tool?

    <p>Chisel edge</p> Signup and view all the answers

    What probable cause is most likely associated with poor surface finish in milling?

    <p>Lack of rigidity</p> Signup and view all the answers

    Which characteristic of relief angle affects the direction of chip flow?

    <p>Angle of clearance</p> Signup and view all the answers

    What is a common reason for chatter in milling operations?

    <p>Too high feed</p> Signup and view all the answers

    Which feature is primarily associated with a reamer?

    <p>Internal cutting edge</p> Signup and view all the answers

    What effect does a proper relief angle have on cutting tools?

    <p>Enhances access for coolant</p> Signup and view all the answers

    Which probable cause is linked to cutter burrs in milling?

    <p>Radial relief too great</p> Signup and view all the answers

    What is a key effect of an inadequate relief angle on cutting tools?

    <p>Increased friction</p> Signup and view all the answers

    What is the most likely probable cause of loss of accuracy in milling operations?

    <p>High cutting load</p> Signup and view all the answers

    Which code corresponds to the classification of excessive gases in the welding atmosphere?

    <p>2, 1, 5, 3</p> Signup and view all the answers

    Which of the following factors will not increase the size of the heat affected zone (HAZ)?

    <p>Reduced base metal thickness</p> Signup and view all the answers

    Which combination of factors is correct regarding the magnitude of residual stresses in welding?

    <p>Design of weldment, Support and clamping of components, Welding process used</p> Signup and view all the answers

    What is the correct cutting speed range for a milling cutter when cutting brass?

    <p>45 to 60 m/min</p> Signup and view all the answers

    What role does the helical flute in a twist drill serve?

    <p>Guides the drill into the workpiece</p> Signup and view all the answers

    Which statement regarding the increased size of the HAZ is false?

    <p>It decreases with higher thermal conductivity.</p> Signup and view all the answers

    Which of the following does not impact the magnitude of residual stresses in welding?

    <p>Type of base metal</p> Signup and view all the answers

    Which of the following describes the primary function of the clearance angle in a twist drill?

    <p>Provides space for chips to escape</p> Signup and view all the answers

    Identify the incorrect factor affecting the size of the heat affected zone (HAZ).

    <p>Increased thermal conductivity</p> Signup and view all the answers

    Which statements about the helical flute of a twist drill are correct?

    <p>Allows for chip removal and Clearance angle</p> Signup and view all the answers

    What is a primary characteristic of superplastic materials during deformation?

    <p>Very fine grain size around 1 μm</p> Signup and view all the answers

    What is a significant drawback of superplastic forming (SPF)?

    <p>Very low strain rates leading to longer forming times</p> Signup and view all the answers

    Which of the following materials is commonly used in superplastic forming processes?

    <p>Zn–22Al</p> Signup and view all the answers

    What application is primarily achieved through the peen forming process?

    <p>Producing smooth and complex curvatures on thin metal sheets</p> Signup and view all the answers

    Which factor is critical for superplastic materials to perform effectively during forming?

    <p>The material should not be super-plastic at service temperature</p> Signup and view all the answers

    Which combination of index plate and number of revolutions is correct for milling a spur gear of 28 teeth?

    <p>Plate 2: 1 revolution and 9 holes in 21 hole circles.</p> Signup and view all the answers

    What is the correct match for Plan approach angle from List – I?

    <p>Tool face</p> Signup and view all the answers

    Which manufacturing method is correctly matched with Cemented Carbide from List – I?

    <p>Rolling</p> Signup and view all the answers

    Which angle forms the correct association with Tool flank from List – II?

    <p>Clearance angle</p> Signup and view all the answers

    Which alloy is most commonly used for transformer laminations?

    <p>Silicon steel</p> Signup and view all the answers

    Which of the following statements about the Rake angle is correct?

    <p>It determines the effective angle of cutting edge penetration.</p> Signup and view all the answers

    Which of the following statements about cold working compared to hot working is true?

    <p>Colder temperatures lead to improved surface finish.</p> Signup and view all the answers

    What is the correct code combination for matching Clearance angle to its respective feature?

    <p>3: Tool face and flank</p> Signup and view all the answers

    Which of the following is considered a limitation of powder metallurgy?

    <p>Size and shape limitations</p> Signup and view all the answers

    Which cutting tool material is associated with the manufacturing method of Casting?

    <p>Stellite</p> Signup and view all the answers

    Which one of the feature combinations pertains to the Wedge angle?

    <p>Cutting edge</p> Signup and view all the answers

    What is the primary cause of inclusions in welding?

    <p>Oxidation during welding</p> Signup and view all the answers

    Which combination correctly matches the type of alloy to its application?

    <p>High Carbon steel - Springs</p> Signup and view all the answers

    Which statement is false regarding the correlation of index plates for cutting gears?

    <p>Only one index plate is required for all milling operations.</p> Signup and view all the answers

    Which of the following combinations correctly lists the applications of high speed steel and monel metal?

    <p>High speed steel - Cutting tools; Monel metal - Marine Bearings</p> Signup and view all the answers

    What is a common cause of porosity in welding?

    <p>Improper shielding gas types</p> Signup and view all the answers

    What is the correct rate of metal removal for a medium carbon steel workpiece turned at 50 m/min with a 0.8 mm/rev feed and 1.5 mm depth of cut?

    <p>60,000 mm³/min</p> Signup and view all the answers

    In the matching of machining processes to their operating media, which combination is correct?

    <p>A - 5, B - 4, C - 2, D - 1</p> Signup and view all the answers

    Which equipment is incorrectly matched to its associated process?

    <p>Dielectric Baker - Die Casting</p> Signup and view all the answers

    What is the incorrect combination for the matching of List I equipment to List II processes?

    <p>P - 4, Q - 2, R - 1, S - 5</p> Signup and view all the answers

    What is the depth of cut used in turning a medium carbon steel workpiece?

    <p>1.5 mm</p> Signup and view all the answers

    Which machining process uses abrasive slurry as its operating medium?

    <p>Abrasive Jet machining</p> Signup and view all the answers

    Which code pairing accurately matches the machining process to its operating media?

    <p>A - 5, B - 4, C - 1, D - 3</p> Signup and view all the answers

    What is the discrepancy in the processes matched with the equipment on the list?

    <p>R - 4 lists the wrong media for Electro-chemical machining</p> Signup and view all the answers

    Which feed rate in mm/rev was specified for the turning operation?

    <p>0.8 mm/rev</p> Signup and view all the answers

    Which of the following represents a key factor in calculating the rate of metal removal?

    <p>Feed rate and depth of cut</p> Signup and view all the answers

    What is the approximate current passing through the electrodes during the welding process?

    <p>4060 A</p> Signup and view all the answers

    How long does it take to fill the mould cavity with a downsprue 20 cm long and a cross-sectional area of 1 cm²?

    <p>5.05 s</p> Signup and view all the answers

    What is the calculated volume of the welding nugget formed given its diameter and thickness?

    <p>30 mm³</p> Signup and view all the answers

    What is the latent heat of fusion of steel used in the welding calculation?

    <p>1400 kJ/kg</p> Signup and view all the answers

    What does the effective resistance in the welding operation signify?

    <p>The electrical resistance during the welding process</p> Signup and view all the answers

    What determines whether a sheet metal blank can be formed without failure?

    <p>Material ductility and formability</p> Signup and view all the answers

    What is the primary mode of deformation in sheet metal forming operations?

    <p>Stretching</p> Signup and view all the answers

    When calculating the heat needed for welding, what is the mass of the welding nugget in grams?

    <p>0.24 gm</p> Signup and view all the answers

    Which equation is used to represent the relationship between heat transferred, current, and resistance in welding?

    <p>Q = I²Rt</p> Signup and view all the answers

    What is the primary role of the punch and die in sheet metal forming operations?

    <p>To shape the blank into the desired form</p> Signup and view all the answers

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    Description

    Test your knowledge on NC machine tools, welding techniques, and machining methods with this quiz. Explore topics such as tool changing systems, casting methods, and the properties of metals at various temperatures. Perfect for students in mechanical engineering or manufacturing engineering.

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