Mold Maintenance and Process Changes

Choose a study mode

Play Quiz
Study Flashcards
Spaced Repetition
Chat to Lesson

Podcast

Play an AI-generated podcast conversation about this lesson

Questions and Answers

When is a contact/approver required for an incidental change?

  • When there is a change in the resin lot.
  • When there is a process change. (correct)
  • When a spare part is replaced.
  • When a mold is polished.

What type of change is a "setup change" considered?

  • Intentional change (correct)
  • Process change
  • Resin lot change
  • Incidental change

Which of the following is a potential impact of a "Molding" change related to "adjustment (within the process window range)"?

  • Sink wrinkle
  • Weld line (correct)
  • Uneven coloration
  • P.White Mark

Who is responsible for approving changes related to "Review of the process window range"?

<p>Asri (IMD senior executive) (A)</p> Signup and view all the answers

What type of change is a "Personnel transfer involving training (Newcomers etc.)" considered?

<p>Intentional change (B)</p> Signup and view all the answers

Which of the following potential impacts may occur due to a "Measuring equipment repair"?

<p>Visual inspection/Product dimensions (C)</p> Signup and view all the answers

When checking "Check quantity", what are some of the potential aspects to consider?

<p>5 Production sampling inspection/CNCProduction sampling inspection/Overall measurement (B)</p> Signup and view all the answers

What type of change is a "Mold Breakdown" considered?

<p>Incidental change (B)</p> Signup and view all the answers

Which of these inspection types focuses on the measurement of control points and the boss pin height?

<p>Production sampling inspection (D)</p> Signup and view all the answers

Which inspection type primarily involves visual assessment?

<p>Visual inspection (B)</p> Signup and view all the answers

Which of these inspection types is most likely to involve detailed measurements of specific dimensions like the boss pin height?

<p>Production sampling inspection (A)</p> Signup and view all the answers

Which inspection type involves the evaluation of a component's overall dimensional accuracy?

<p>Overall measurement (C)</p> Signup and view all the answers

Which inspection type focuses on verifying whether a certain process window is correctly functioning?

<p>Overall measurement (D)</p> Signup and view all the answers

Which inspection type is used to identify issues related to a component's overall appearance?

<p>Visual inspection (B)</p> Signup and view all the answers

Which inspection type is likely to include a check of the replacement areas for a component?

<p>Visual inspection (C)</p> Signup and view all the answers

Which inspection type is specifically designed to assess the measurements of control points?

<p>Production sampling inspection (B)</p> Signup and view all the answers

Flashcards

Incidental Change

A change in the manufacturing process that is not intended, such as a change in material or equipment.

Intentional Change

A change in the manufacturing process that is planned and intended, such as a change in the production process.

Material Change

Any change in the material used in the manufacturing process.

Process Change

A change in the production process, such as a change in the manufacturing line or equipment.

Signup and view all the flashcards

Resin Lot change

A change in the resin used in the manufacturing process, such as a change in the resin lot number.

Signup and view all the flashcards

Foil Lot Change

A change in the foil used in the manufacturing process, such as a change in the foil lot number.

Signup and view all the flashcards

Mold Change

Any change in the mold used in the manufacturing process, such as a change in the mold itself or a change in the spare parts.

Signup and view all the flashcards

Process Window Change

A change in the production process that requires a review of the process window range.

Signup and view all the flashcards

Boss Pin Height

A crucial measurement point during production, indicating the height of a part called the 'boss pin'.

Signup and view all the flashcards

Production Sampling Inspection

A type of quality control procedure where a sample of products is taken from a production run and inspected for compliance with specifications.

Signup and view all the flashcards

Visual Inspection

A visual assessment of a product for any defects or irregularities.

Signup and view all the flashcards

Measurement of Control Points

Measurements of specific points or areas on a product to confirm they meet predetermined specifications.

Signup and view all the flashcards

Overall Measurement

The overall length, width, and height of a manufactured product.

Signup and view all the flashcards

Overall Inspection

A comprehensive evaluation to assess the quality of a product, incorporating visual inspection, measurements, and other relevant checks.

Signup and view all the flashcards

Validation of Process Window Suitability

A procedure to verify that the manufacturing process can consistently produce products within the specified tolerances.

Signup and view all the flashcards

Product Dimensions

An inspection method focused on verifying the dimensions of the product's exterior, including the boss pin.

Signup and view all the flashcards

Study Notes

Impacted Areas and Changes

  • Incidental and intentional changes require confirmation and contact.
  • Contact persons are listed by role and name.
  • Changes can involve parts like cavities (CAV), mold inserts (COR window area), resins, and foils.
  • Mold maintenance includes polishing, repair, and spare part replacements.
  • The document emphasizes that parts should not be repaired, but replaced with spares.
  • Process changes, like resin or foil lot changes, are detailed.
  • Mold breakdowns also require attention.
  • Personnel transfers with or without training are noted. Training-related transfers have different procedures.
  • Measuring equipment issues like repairs and updates are included.
  • Setup changes and production sampling inspections are part of the process.
  • Visual inspection and measurements, such as of product dimensions, boss pin height, and the replacement area dimensions, are important.
  • Important considerations for making sure the process window is maintained when adjusting parameters are included.

Critical Process Changes

  • Process window adjustments are categorized as within or outside the acceptable range.
  • Process improvements or revisions (like to cylinders) are listed.
  • A review of the process window range is noted.
  • Design changes are detailed
  • Critical checks include sampling and overall measurement inspections of produced items.

Critical Contact Information and Permissions

  • Contact information is provided for factory managers and relevant personnel from Kameoka Factory.
  • Construction or repair without authorization from Kameoka Factory is prohibited.
  • Contact the factory manager and Kameoka Factory if the situation is not covered in the table.

Studying That Suits You

Use AI to generate personalized quizzes and flashcards to suit your learning preferences.

Quiz Team

Related Documents

Incident Change List 11 PDF

More Like This

Use Quizgecko on...
Browser
Browser