Podcast
Questions and Answers
When is a contact/approver required for an incidental change?
When is a contact/approver required for an incidental change?
- When there is a change in the resin lot.
- When there is a process change. (correct)
- When a spare part is replaced.
- When a mold is polished.
What type of change is a "setup change" considered?
What type of change is a "setup change" considered?
- Intentional change (correct)
- Process change
- Resin lot change
- Incidental change
Which of the following is a potential impact of a "Molding" change related to "adjustment (within the process window range)"?
Which of the following is a potential impact of a "Molding" change related to "adjustment (within the process window range)"?
- Sink wrinkle
- Weld line (correct)
- Uneven coloration
- P.White Mark
Who is responsible for approving changes related to "Review of the process window range"?
Who is responsible for approving changes related to "Review of the process window range"?
What type of change is a "Personnel transfer involving training (Newcomers etc.)" considered?
What type of change is a "Personnel transfer involving training (Newcomers etc.)" considered?
Which of the following potential impacts may occur due to a "Measuring equipment repair"?
Which of the following potential impacts may occur due to a "Measuring equipment repair"?
When checking "Check quantity", what are some of the potential aspects to consider?
When checking "Check quantity", what are some of the potential aspects to consider?
What type of change is a "Mold Breakdown" considered?
What type of change is a "Mold Breakdown" considered?
Which of these inspection types focuses on the measurement of control points and the boss pin height?
Which of these inspection types focuses on the measurement of control points and the boss pin height?
Which inspection type primarily involves visual assessment?
Which inspection type primarily involves visual assessment?
Which of these inspection types is most likely to involve detailed measurements of specific dimensions like the boss pin height?
Which of these inspection types is most likely to involve detailed measurements of specific dimensions like the boss pin height?
Which inspection type involves the evaluation of a component's overall dimensional accuracy?
Which inspection type involves the evaluation of a component's overall dimensional accuracy?
Which inspection type focuses on verifying whether a certain process window is correctly functioning?
Which inspection type focuses on verifying whether a certain process window is correctly functioning?
Which inspection type is used to identify issues related to a component's overall appearance?
Which inspection type is used to identify issues related to a component's overall appearance?
Which inspection type is likely to include a check of the replacement areas for a component?
Which inspection type is likely to include a check of the replacement areas for a component?
Which inspection type is specifically designed to assess the measurements of control points?
Which inspection type is specifically designed to assess the measurements of control points?
Flashcards
Incidental Change
Incidental Change
A change in the manufacturing process that is not intended, such as a change in material or equipment.
Intentional Change
Intentional Change
A change in the manufacturing process that is planned and intended, such as a change in the production process.
Material Change
Material Change
Any change in the material used in the manufacturing process.
Process Change
Process Change
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Resin Lot change
Resin Lot change
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Foil Lot Change
Foil Lot Change
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Mold Change
Mold Change
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Process Window Change
Process Window Change
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Boss Pin Height
Boss Pin Height
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Production Sampling Inspection
Production Sampling Inspection
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Visual Inspection
Visual Inspection
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Measurement of Control Points
Measurement of Control Points
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Overall Measurement
Overall Measurement
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Overall Inspection
Overall Inspection
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Validation of Process Window Suitability
Validation of Process Window Suitability
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Product Dimensions
Product Dimensions
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Study Notes
Impacted Areas and Changes
- Incidental and intentional changes require confirmation and contact.
- Contact persons are listed by role and name.
- Changes can involve parts like cavities (CAV), mold inserts (COR window area), resins, and foils.
- Mold maintenance includes polishing, repair, and spare part replacements.
- The document emphasizes that parts should not be repaired, but replaced with spares.
- Process changes, like resin or foil lot changes, are detailed.
- Mold breakdowns also require attention.
- Personnel transfers with or without training are noted. Training-related transfers have different procedures.
- Measuring equipment issues like repairs and updates are included.
- Setup changes and production sampling inspections are part of the process.
- Visual inspection and measurements, such as of product dimensions, boss pin height, and the replacement area dimensions, are important.
- Important considerations for making sure the process window is maintained when adjusting parameters are included.
Critical Process Changes
- Process window adjustments are categorized as within or outside the acceptable range.
- Process improvements or revisions (like to cylinders) are listed.
- A review of the process window range is noted.
- Design changes are detailed
- Critical checks include sampling and overall measurement inspections of produced items.
Critical Contact Information and Permissions
- Contact information is provided for factory managers and relevant personnel from Kameoka Factory.
- Construction or repair without authorization from Kameoka Factory is prohibited.
- Contact the factory manager and Kameoka Factory if the situation is not covered in the table.
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